Oshkosh Corporation JLG TOUCAN 8E Use and care manual

Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
TOUCAN 8E
TOUCAN 20E
TOUCAN 10E
TOUCAN 26E
31210312
September 17, 2019
English - Operation & Safety
®
AS
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ment ,Amida, Coleman, NAC, Gradall, Square Shooter, Kent, Stanley, Tamco, Toku, Hatz,
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WARNING
Operating, servicing and maintaining this vehicle or equipment
can expose you to chemicals including engine exhaust, carbon
monoxide, phthalates, and lead, which are known to the State of
California to cause cancer and birth defects or other
reproductive harm. To minimize exposure, avoid breathing
exhaust, do not idle the engine except as necessary, service your
vehicle or equipment in a well-ventilated area and wear gloves
or wash your hands frequently when servicing. For more
information go to www.P65Warnings.ca.gov.
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FOREWORD
31210312 – JLG Lift – a
FOREWORD
This manual is a very important tool! Keep it with the machine at all times.
The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating
procedures essential for the safe and proper machine operation for its intended purpose.
Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without
prior notification. Contact JLG Industries, Inc. for updated information.
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FOREWORD
b– JLG Lift – 31210312
SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS
INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT
AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL
WILL HAVE A RED BACKGROUND.
INDI CATES A POTENTIALLY HAZARDOUS SI TUATION. IF NOT
AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL
WILL HAVE AN ORANGE BACKGROUND.
INDIC ATES A POTEN TIALLY HA ZARDOUS SITUATION. IF NOT
AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY. IT MAY
ALSO ALERT AGAINST UNSAFE PRACTICES. THIS DECAL WILL HAVE A
YELLOW BACKGROUND.
INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES
DIRECTLY OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PRO-
TECTION OF PROPERTY.
This is the Safety Alert Symbol. It is used to alert you to the potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury or
death.
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FOREWORD
31210312 – JLG Lift – c
THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE-
TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED
JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY-
RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS
PRODUCT.
JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE
OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES,
INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE UPDATED
AND ACCURATE.
JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL
INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN
ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR
WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROP-
ERTY OR THE JLG PRODUCT.
Contact:
Product Safety and Reliability Department
JLG Industries, Inc.
13224 Fountainhead Plaza
Hagerstown, MD 21742
USA
or Your Local JLG Office
(See addresses on inside of manual cover)
In USA:
Toll Free: 877-JLG-SAFE (877-554-7233)
Outside USA:
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]
For:
• Accident Reporting
• Product Safety Publica-
tions
• Current Owner Updates
• Questions Regarding
Product Safety
• Standards and Regulations
Compliance Information
• Questions Regarding Special
Product Applications
• Questions Regarding Prod-
uct Modifications
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FOREWORD
d– JLG Lift – 31210312
REVISION LOG
Original Issue - September 17, 2019
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TABLE OF CONTENTS
31210312 – JLG Lift – i
SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE
SECTION - 1 - SAFETY PRECAUTIONS
1.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Operator Training and Knowledge . . . . . . . . . . . . . . . . . 1-1
Workplace Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Machine Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Trip and Fall Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Electrocution Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Tipping Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Crushing and Collision Hazards . . . . . . . . . . . . . . . . . . . 1-10
1.4 TOWING, LIFTING, AND HAULING . . . . . . . . . . . . . . . . . . . 1-11
1.5 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Maintenance Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Battery Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
SECTION - 2 - USER RESPONSIBILITIES, MACHINE PREPARATION,
AND INSPECTION
2.1 PERSONNEL TRAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Operator Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Training Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Operator Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.2 PREPARATION, INSPECTION, AND MAINTENANCE. . . . . .2-2
2.3 PRE-START INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
2.4 DAILY WALK-AROUND INSPECTION . . . . . . . . . . . . . . . . . . .2-5
2.5 FUNCTION CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
Control Station. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Tilt Sensor Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Overload Sensor Check. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Gate sensors check (8E XL basket only). . . . . . . . . . . . 2-11
SECTION - 3 - MACHINE CONTROLS, INDICATORS AND OPERATION
3.1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3.2 DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3.3 OPERATING CHARACTERISTICS AND LIMITATIONS . . . . .3-2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Placards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Capacities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.4 PLATFORM LOADING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Stability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.5 MACHINE CONTROL LOCATIONS. . . . . . . . . . . . . . . . . . . . . .3-5
3.6 CONTROLS AND INDICATORS . . . . . . . . . . . . . . . . . . . . . . . . .3-7
3.7 GROUND CONTROL STATION . . . . . . . . . . . . . . . . . . . . . . . . .3-7
Platform Manual Descent Valves - 8E/20E . . . . . . . . . 3-11
Mast Manual Descent Valve and Actuator - 8E/20E . . 3-12
Jib Manual Descent Valve - 8E/20E . . . . . . . . . . . . . . . . 3-13
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TABLE OF CONTENTS
ii – JLG Lift – 31210312
SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE
Jib Manual Lift Up Valve (20E only) . . . . . . . . . . . . . . . 3-13
Manual Swinging Operating Devices - 8E/20E. . . . . 3-14
Platform Manual Descent Valves - 10E/26E. . . . . . . . 3-16
Mast Manual Descent Valve and Actuator - 10E/26E . 3-17
Jib Manual Descent Valve - 10E/26E . . . . . . . . . . . . . . 3-18
Jib Manual Lift Up Valve (26E only) . . . . . . . . . . . . . . . 3-18
Manual Swinging Operating Devices - 10E/26E . . . 3-19
3.8 PLATFORM CONTROL STATION . . . . . . . . . . . . . . . . . . . . . .3-21
Grade and Side Slope . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
3.9 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-28
3.10 STEERING AND TRAVELLING (DRIVING). . . . . . . . . . . . . . .3-28
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Travelling (driving). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Drive Orientation System (DOS) . . . . . . . . . . . . . . . . . . 3-30
3.11 RAISING AND LOWERING THE PLATFORM . . . . . . . . . . . .3-31
Raising and lowering the mast . . . . . . . . . . . . . . . . . . . 3-31
Raising and lowering the jib. . . . . . . . . . . . . . . . . . . . . . 3-31
3.12 SWINGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-32
3.13 ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-32
Overload Warning Light/Alarm . . . . . . . . . . . . . . . . . . 3-32
Tilt Warning Light/Alarm . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Slack Chain Warning Light/Alarm . . . . . . . . . . . . . . . . 3-33
Gate Opening Warning Light (8E XL Basket Only) . 3-34
3.14 MACHINE SAFETY SYSTEM OVERRIDE (MSSO)
(IF EQUIPPED). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-35
3.15 SHUT DOWN AND PARK . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-35
3.16 BATTERY CHARGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-36
Charger Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
3.17 TIE-DOWN/LIFT LUGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-42
Tie Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44
3.18 TOWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-45
Electric Brake Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
SECTION - 4 - EMERGENCY PROCEDURES
4.1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 EMERGENCY OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Operator Unable to Control Machine . . . . . . . . . . . . . . 4-1
Platform or Jib Caught Overhead. . . . . . . . . . . . . . . . . . 4-1
4.3 EMERGENCY CONTROL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.4 PLATFORM MANUAL DESCENT . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.5 INCIDENT NOTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.6 EMERGENCY TOWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.7 MACHINE SAFETY SYSTEM OVERRIDE (MSSO)
(IF EQUIPPED). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
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TABLE OF CONTENTS
31210312 – JLG Lift – iii
SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE
SECTION - 5 - GENERAL SPECIFICATIONS AND MAINTENANCE
5.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Other Publications Available Specific to this machine . 5-1
5.2 OPERATING SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.3 OPERATOR MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5.4 CHASSIS HOOD REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5.5 BATTERY MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Battery Maintenance and Safety Practices. . . . . . . . . 5-15
Battery Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Use of a Battery in a Cold Environment. . . . . . . . . . . . 5-16
Battery Not Working Continuously or Inactive Battery 5-16
Battery Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
5.6 OIL LEVEL/OIL FILTER - 8E/20E. . . . . . . . . . . . . . . . . . . . . . . 5-18
Hydraulic Oil Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5.7 OIL LEVEL/OIL FILTER - 10E/26E . . . . . . . . . . . . . . . . . . . . . 5-19
Hydraulic Oil Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5.8 HYDRAULIC FILTER REPLACEMENT . . . . . . . . . . . . . . . . . . 5-20
5.9 TIRES & WHEELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Tire Wear and Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Wheel and Tire Replacement . . . . . . . . . . . . . . . . . . . . . 5-21
Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
5.10 DECAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
5.11 LUBRICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
Swing Bearing Race . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39
Swing Bearing Teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
Lifting Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41
5.12 OVERLOAD SYSTEM VERIFICATION . . . . . . . . . . . . . . . . . . 5-42
5.13 TILT SENSOR VERIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
5.14 SLACK CHAIN SENSORS CHECK. . . . . . . . . . . . . . . . . . . . . . 5-44
5.15 SUPPLEMENTAL INFORMATION . . . . . . . . . . . . . . . . . . . . . 5-45
5.16 DIAGNOSTIC TROUBLE CODES (DTC) . . . . . . . . . . . . . . . . 5-45
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45
5.17 DTC INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-46
5.18 DTC CHECK TABLES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-47
0-0 Help Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-47
2-1 Power-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-49
2-2 Platform Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-49
2-3 Ground Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-51
2-5 Function Prevented . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54
3-1 Line Contactor Open Circuit . . . . . . . . . . . . . . . . . . 5-56
3-2 Line Contactor Short Circuit. . . . . . . . . . . . . . . . . . . 5-56
3-3 Ground Output Driver . . . . . . . . . . . . . . . . . . . . . . . . 5-57
4-2 Thermal Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60
4-4 Battery Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-62
4-6 Transmission and Drive System . . . . . . . . . . . . . . . 5-64
6-6 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-64
6-7 Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-65
7-7 Electric Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-65
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TABLE OF CONTENTS
iv – JLG Lift – 31210312
SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE
8-1 Tilt Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-67
8-2 Platform Load Sense . . . . . . . . . . . . . . . . . . . . . . . . . 5-67
8-6 Steering/Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-68
8-7 Safety System Override. . . . . . . . . . . . . . . . . . . . . . . 5-69
9-9 Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-69
SECTION - 6 - INSPECTION AND REPAIR LOG
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LIST OF TABLES
31210312 – JLG Lift – v
SECTION - PARAGRAPH, SUBJECT PAGE
LIST OF TABLES
1-1 Minimum Approach Distance (M.A.D.) . . . . . . . . . . . . . . . . 1-6
1-2 Beaufort Scale (For Reference Only) . . . . . . . . . . . . . . . . . . 1-8
2-1 Inspection and Maintenance Table . . . . . . . . . . . . . . . . . . . 2-3
5-1 Operating Specifications And Dimensions - CE Models . . . 5-2
5-2 Operating Specifications And Dimensions - ANSI Models . 5-4
5-3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
5-4 Tires Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
5-5 Drive Motors - Hydraulic Power Unit. . . . . . . . . . . . . . . . . 5-10
5-6 Battery Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5-7 Lubrication Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5-8 Hydraulic Oil Specifications - Standard . . . . . . . . . . . . . . 5-11
5-9 Hydraulic Oil Specifications - Optional. . . . . . . . . . . . . . . 5-12
5-10 Wheel Torque Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5-11 Machine Decal Installation Chart - 8E/10E CE/AS/NZL . . . 5-36
5-12 Machine Decal Installation Chart - 20E/26E ANSI/ANSI
Export/CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
5-13 Recommended Viscosity Grade . . . . . . . . . . . . . . . . . . . . . 5-41
6-1 Inspection and Repair Log . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
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TABLE OF CONTENTS
vi – JLG Lift – 31210312
SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE
LIST OF FIGURES
2-1. Daily Walk-Around Inspection - 8E / 20E . . . . . . . . . . . . . . . . . . . 2-6
2-2. Daily Walk-Around Inspection - 10E / 26E. . . . . . . . . . . . . . . . . . 2-7
2-3. Tilt Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2-4. Overload Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
2-5. XL Basket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11
3-1. Position of Least BACKWARD stability . . . . . . . . . . . . . . . . . . . . . 3-4
3-2. Position of Least FORWARD stability. . . . . . . . . . . . . . . . . . . . . . . 3-4
3-3. Basic Nomenclature - Machine Control Locations - 8E/20E . 3-5
3-4. Basic Nomenclature - Machine Control Locations - 10E / 26E . . 3-6
3-5. Ground Control Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3-6. Mast Manual Descent Valve - 8E/20E . . . . . . . . . . . . . . . . . . . . .3-12
3-7. Jib Manual Descent Valve - 8E/20E . . . . . . . . . . . . . . . . . . . . . . .3-13
3-8. Jib Manual Lift Up Valve - 20E . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
3-9. Rotary Valve - 8E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
3-10. Solid Hand Wheel - 8E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
3-11. Mast Manual Descent Valve - 10E/26E . . . . . . . . . . . . . . . . . . . .3-17
3-12. Jib Manual Descent Valve - 10E/26E . . . . . . . . . . . . . . . . . . . . . .3-18
3-13. Jib Manual Lift Up Valve- 26E. . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18
3-14. Manual Swinging Operating Devices - 10E. . . . . . . . . . . . . . . .3-19
3-15. Platform Control Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-21
3-16. Platform Control Indicator Panel . . . . . . . . . . . . . . . . . . . . . . . . .3-22
3-17. Grade and Side Slope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-27
3-18. Steer/Drive Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-29
3-19. Drive Orientation System (DOS) . . . . . . . . . . . . . . . . . . . . . . . . . .3-30
3-20. Machine Tie-Down - 8E/20E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-42
3-21. Machine Tie-Down - 10E/26E. . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-43
3-22. Lifting the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-44
3-23. Lifting the Machine Using a Fork Truck . . . . . . . . . . . . . . . . . . .3-44
3-24. Electric Brake Release. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-46
4-1. Emergency Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
5-1. Range Diagram 8E & 8E-L/ 20E & 20E-L . . . . . . . . . . . . . . . . . . . . 5-6
5-2. Range Diagram 8E XL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5-3. Range Diagram 10E & 10E-L - 26E & 26E-L . . . . . . . . . . . . . . . . . 5-8
5-4. Operator Maintenance & Lubrication Diagram - 8E/20E . . .5-13
5-5. Operator Maintenance & Lubrication Diagram - 10E/26E . .5-14
5-6. Chassis Hood Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-15
5-7. Hydraulic Oil Check - 8E/20E . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-18
5-8. Hydraulic Oil Check - 10E/26E . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-19
5-9. Hydraulic Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-20
5-10. Decal Installation - 8E/20E All Markets - Sheet 1/3. . . . . . . . .5-23
5-11. Decal Installation - 8E/20E All Markets - Sheet 2/3. . . . . . . . .5-24
5-12. Decal Installation - 8E/20E All Markets - Sheet 3/3. . . . . . . . .5-25
5-13. Decal Installation - 8E CE Market . . . . . . . . . . . . . . . . . . . . . . . . .5-26
5-14. Decal Installation - 20E ANSI Market - Sheet 1/2. . . . . . . . . . . 5-27
5-15. Decal Installation - 20E ANSI Market - Sheet 2/2. . . . . . . . . . . 5-28
5-16. Decal Installation - 8E AS/NZL Market . . . . . . . . . . . . . . . . . . . . 5-29
5-17. Decal Installation - 10E/26E All Markets - Sheet 1/3 . . . . . . . 5-30
5-18. Decal Installation - 10E/26E All Markets - Sheet 2/3 . . . . . . . 5-31
5-19. Decal Installation - 10E/26E All Markets - Sheet 3/3 . . . . . . . 5-32
5-20. Decal Installation - 10E CE Market . . . . . . . . . . . . . . . . . . . . . . . .5-33
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TABLE OF CONTENTS
31210312 – JLG Lift – vii
SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE
5-21. Decal Installation - 26E ANSI Market . . . . . . . . . . . . . . . . . . . . . 5-34
5-22. Decal Installation - 10E AS/NZL Market. . . . . . . . . . . . . . . . . . . 5-35
5-23. Swing Bearing Race Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . 5-39
5-24. Swing Bearing Teeth Lubrication . . . . . . . . . . . . . . . . . . . . . . . . 5-40
5-25. Overload System Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
5-26. Jacking Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
5-27. Slack/Broken Chain Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44
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TABLE OF CONTENTS
viii – JLG Lift – 31210312
NOTES:
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SECTION 1 – SAFETY PRECAUTIONS
31210312 – JLG Lift – 1-1
SECTION 1. SAFETY PRECAUTIONS
1.1 GENERAL
This section outlines the necessary precautions for proper and
safe machine operation and maintenance. In order to promote
proper machine usage, it is mandatory that a daily routine is
established based on the content of this manual. A maintenance
program, using the information provided in this manual and the
Service and Maintenance Manual, must also be established by a
qualified person and must be followed to ensure that the
machine is safe to operate.
The owner/user/operator/lessor/lessee of the machine must not
accept operating responsibility until this manual has been read,
training is accomplished, and operation of the machine has been
completed under the supervision of an experienced and quali-
fied operator.
These sections contain the responsibilities of the owner, user,
operator, lessor, and lessee concerning safety, training, inspec-
tions, maintenance, application, and operation. If there are any
questions with regard to safety, training, inspection, mainte-
nance, application, and operation, please contact JLG Industries,
Inc. (“JLG”).
FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MAN-
UAL COULD RESULT IN MACHINE DAMAGE, PROPERTY DAMAGE, PERSONAL
INJURY OR DEATH.
1.2 PRE-OPERATION
Operator Training and Knowledge
• The Operation and Safety Manual must be read and
understood in its entirety before operating the machine.
For clarification, questions, or additional information
regarding any portions of this manual, contact JLG
Industries, Inc.
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SECTION 1 – SAFETY PRECAUTIONS
1-2 – JLG Lift– 31210312
• An operator must not accept operating responsibilities
until adequate training has been given by competent
and authorized persons.
• Allow only those authorized and qualified personnel to
operate the machine who have demonstrated that they
understand the safe and proper operation and mainte-
nance of the unit.
• Read, understand, and obey all DANGERS, WARNINGS,
CAUTIONS, and operating instructions on the machine
and in this manual.
• Ensure that the machine is to be used in a manner
which is within the scope of its intended application as
determined by JLG.
• All operating personnel must be familiar with the emer-
gency controls and emergency operation of the
machine as specified in this manual.
• Read, understand, and obey all applicable employer,
local, and governmental regulations as they pertain to
your utilization and application of the machine.
Workplace Inspection
• Precautions to avoid all hazards in the work area must
be taken by the user before and during operation of the
machine.
• Do not operate or raise the platform from a position on
trucks, trailers, railway cars, floating vessels, scaffolds or
other equipment unless the application is approved in
writing by JLG.
• Before operation, check work area for overhead hazards
such as electric lines, bridge cranes, and other potential
overhead obstructions.
• Check floor surfaces for holes, bumps, drop-offs,
obstructions, debris, concealed holes, and other poten-
tial hazards.
• Check the work area for hazardous locations. Do not
operate the machine in hazardous environments unless
approved for that purpose by JLG.
• Be sure that the ground conditions are able to support
the maximum load shown on the decals located on the
machine.
• This machine can be operated in nominal ambient tem-
peratures of -20° C to 40° C (0° F to 104° F). Consult JLG
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SECTION 1 – SAFETY PRECAUTIONS
31210312 – JLG Lift – 1-3
to optimize operation outside of this temperature
range.
• This machine must be used in a sufficient ambient light.
Machine Inspection
• Do not operate this machine until the inspections and
functional checks have been performed as specified in
Section 2 of this manual.
• Do not operate this machine until it has been serviced
and maintained according to the maintenance and
inspection requirements as specified in the machine’s
Service and Maintenance Manual.
• Ensure all safety devices are operating properly. Modifi-
cation of these devices is a safety violation.
MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE
MADE ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER.
• Do not operate any machine on which the safety or
instruction placards or decals are missing or illegible.
• Check the machine for modifications to original compo-
nents. Ensure that any modifications have been
approved by JLG.
• Avoid accumulation of debris on platform deck. Keep
mud, oil, grease, and other slippery substances from
footwear and platform deck.
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SECTION 1 – SAFETY PRECAUTIONS
1-4 – JLG Lift– 31210312
1.3 OPERATION
General
• Machine operation requires your full attention. Bring
the machine to a full stop before using any device, i.e.
cell phones, two-way radios, etc. that will distract your
attention from safely operating the machine.
• Do not use the machine for any purpose other than
positioning personnel, their tools, and equipment.
• Before operation, the user must be familiar with the
machine capabilities and operating characteristics of all
functions.
• Never operate a malfunctioning machine. If a malfunc-
tion occurs, shut down the machine. Remove the unit
from service and notify the proper authorities.
• Do not remove, modify, or disable any safety devices.
• Never slam a control switch or lever through neutral to
an opposite direction. Always return switch to neutral
and stop before moving the switch to the next function.
Operate controls with slow and even pressure.
• Do not allow personnel to tamper with or operate the
machine from the ground with personnel in the plat-
form, except in an emergency.
• Do not carry materials directly on platform railing unless
approved by JLG.
• When two or more persons are in the platform, the
operator shall be responsible for all machine operations.
• Always ensure that power tools are properly stowed and
never left hanging by their cord from the platform work
area.
• Do not assist a stuck or disabled machine by pushing or
pulling except by pulling at the chassis tie-down lugs.
• Fully lower platform and shut off all power before leav-
ing machine.
• Remove all rings, watches, and jewelry when operating
machine. Do not wear loose fitting clothing or long hair
unrestrained which may become caught or entangled in
equipment.
• Persons under the influence of drugs or alcohol or who
are subject to seizures, dizziness or loss of physical con-
trol must not operate this machine.
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