Oshkosh Corporation JERR-DAN HDR 70/85-530 User manual

5-376-000094
REV. 3 - 03/10
© 2010 Jerr-Dan Corporation. All Rights Reserved.
HDR 70/85
WRECKER
OPERATIONS AND MAINTENANCE
MANUAL
$35.00
1080 Hykes Road
Greencastle, PA 17225
Phone (717) 597-7111
www.jerr-dan.com
Eastern Wrecker Sales Inc

Eastern Wrecker Sales Inc

5-376-000094
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© 2010 Jerr-Dan Corporation. All Rights Reserved.
FOREWORD
This manual serves as a guide for the owner and operator in the safe operation
and optimum performance of your Jerr-Dan equipment.
For your safety, and the safety of others, you must
• know the proper use of the equipment
• use the equipment within its capability
• develope consistent habits of proper use
• use good judgement
Before attempting to operate the unit, carefully read all sections of this
manual.
Keep this manual with your equipment at all times. Refer to it if in doubt of
proper operation.
Information contained in this manual reflects how your Jerr-Dan equipment
was built at the factory. Modifications or additions by the distributor or
owner are not reflected in this manual.
This manual does not include operation and maintenance information for
the commercial chassis (International, Ford, GM, etc.). That information is
provided by the chassis manufacturer.
When inquiring about operation, maintenance or warranty, please have ready
your equipment’s Sales Order Number, Serial Number and Model Number.
This information can be found on the aluminum tag riveted inside the driver’s
side toolbox on the back wall in the upper right corner.
001
001
VEHICLE
IDENT. NO.
MODEL NO.
SERIAL NO.
MANUFACTURED BY
GREENCASTLE, PENNSYLVANIA
An Oshkosh Truck Corporation Company
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Jerr-Dan Corporation strives to provide information that is accurate, com-
plete and useful. All information contained in this manual is as accurate as
known at the time of publication and is subject to change, without notice, as
a result of continuous product improvements. Jerr-Dan reserves the right to
amend the information in this document at any time without prior notice.
Should you find inadequacies in the text, please send your comments to the
following address:
Jerr-Dan Corporation
Attn: Technical Publications
1080 Hykes Road
Greencastle, PA 17225
Always keep this manual in your vehicle so the operator can study it as
needed before a recovery. Remember to replace the manual if lost.
Additional or replacement manuals or replacement safety warning labels
can be ordered by calling Jerr-Dan Parts at 717-597-7111.
The material in this document is the property of Jerr-Dan Corporation. No
part of this document may be photocopied, reproduced or translated to
another language without the express written consent of Jerr-Dan
Corporation.
Patents Pending.
Jerr-Dan and the Jerr-Dan logo are registered trademarks and Run Hard is
a service mark of Jerr-Dan Corporation, Greencastle, PA USA.
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Page i
LIMITED WARRANTY
Manufacturer’s Warranty. Manufacturer’s sole warranty shall be the following, which
Distributor shall make on behalf of Manufacturer by conspicuous notice in writing
accompanying each contract or memorandum of sale:
1. Warranty. Jerr-Dan Corporation, (“Manufacturer”) warrants each new product made
by it to be free from defects in material or workmanship for one year from the date of
initial sale, lease, rental, or other disposition of such product, and agrees only to repair or
replace at its own expense, f.o.b. the place or places of manufacture, at manufacturer’s
option, any part or parts of the product found to be defective in material or workmanship,
provided Manufacturer is notified of such defect or defects within the one year warranty
period and given a reasonable time to correct the defect. In no case, shall the warranty
extend to defects in materials, components, or services furnished by third parties. Defects
caused by chemical action, or the presence of abrasive materials and defects arising
following the operation beyond rated capacity or the improper use or application of any
Products shall not be considered defects within the scope of the foregoing warranty. If any
repairs or alterations are made or any parts are replaced during the period covered by any
warranty above mentioned by other than an authorized Manufacturer’s Distributor in
accordance with authorized Manufacturer’s service manuals or with other than parts,
accessories, or attachments authorized by Manufacturer for use in its products, customer
shall pay for all such repairs or parts without recourse against Manufacturer, and Manufacturer
shall be relieved of responsibility for fulfillment of this warranty with respect to parts or
components of all repairs, alterations or replacements so made. No claims for labor shall
be considered unless authorized by Manufacturer.
2. Disclaimer as to Consequential or Special Damages. Under no circumstances
shall Manufacturer be liable for any consequential or special damage which any person,
firm, corporation, or other entity may suffer or claim to suffer or incur or claim to incur as
a result of any defect in the product or in any correction or alteration thereof made or
furnished by Manufacturer or others. “Consequential” or “special damages” as used herein
includes but is not limited to costs of transportation, lost sales, lost orders, lost profits,
lost income, increased overhead, labor and material costs and cost of manufacturing
variances and operational inefficiencies.
3. Maximum Liability. The maximum liability of Manufacturer under the exclusive
warranty set forth herein shall be the amount paid to Manufacturer by the vendor of the
component with respect to the product to which such vendor warranty applies.
4. Limitation of Liability. The limitation of liability provisions herein shall apply to
any and all claims or suits brought against Manufacturer, including any claim based upon
negligence, breach of contract, breach of warranty, strict liability or any other theories
upon which liability may be asserted against Manufacturer.
1080 Hykes Road
Greencastle, PA 17225
(717) 597-7111
WARRANTY
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Page ii
5. Exclusive and Entire Warranty. The warranty constitutes Manufacturer’s entire
warranty as to the product and it is expressly agreed that the remedies of dealer and those
claiming under dealer as stated in this warranty are exclusive. Manufacturer does not
assume (and has not authorized any other person to assume on its behalf) any other
warranty or liability in connection with any product covered by this warranty.
MANUFACTURER EXPRESSLY DISCLAIMS ANY AND ALL OTHER WARRANTIES OF
ANY KIND WHATSOEVER AS TO THE PRODUCT FURNISHED HEREUNDER,
INCLUDING BUT NOT LIMITED TO EXPRESS OR IMPLIED WARRANTIES AS TO
MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSES SOLD, DESCRIPTION
OR QUALITY OF THE PRODUCT FURNISHED HEREUNDER.
6. Notice of Occurrence. This warranty shall be void if, upon the occurrence of any
incident involving any product made by Manufacturer, and resulting in any personal injury
or property damage, customer shall fail to notify Manufacturer within 24 hours of such
occurrence or permit Manufacturer audit representatives to have immediate access to
such product and to all records of and within the control of the customer and/or distributor
relating to the product and the occurrence.
7. Filing of Warranty Claim. Upon notifying the Manufacturer of a failure, the
Manufacturer or its representative will verbally authorize and confirm by letter the repairs
to be made. Verbal authorization will require the following information:
A) Owner’s name and telephone number.
B) The dealer’s name from whom it was purchased.
C) The Manufacturer’s unit serial number.
D) Telephone number of the party making the repairs.
E) The part numbers needed to make repairs.
F) Owner to be informed of C.O.D. on parts, 50% to assure return of defective parts.
At this time, the Manufacturer will ship as soon as practical the parts needed to make the
repair. Included with the parts will be the invoice for the parts and a Request for Warranty
form, with the Warranty Return Tags.
The vehicle owner/dealer will complete the Request for Warranty form and the Warranty
Return Tag marked “Return with Shipping Notice”. Both documents should be attached to
the shipping notice and returned to the Manufacturer by mail. The parts to be returned shall
be tagged with the Warranty Return Tag (more than one part pertaining to the same
warranty claim shall be identified with the same warranty claim number - see number on
Warranty Return Tag). All parts under this claim shall be returned to the Manufacturer pre-
paid for warranty evaluation.
Upon receiving the part or parts for warranty evaluation, the part will be inspected and
tested. After being inspected and tested, the decision to honor or deny warranty claim shall
be based on analysis of all available information.
When warranty is honored, the Manufacturer will reimburse the owner/dealer in the amount
agreed to by both parties.
If warranty is denied, the owner and distributor will be notified in writing of the decision and
a full explanation for the decision will be given.
8. Manufacturer may at any time amend the foregoing form of warranty without prior
notice.
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Section I: Safety
Safety (General) ....................................................................... 1
Ratings:HDR70/85 - 530 ........................................................... 4
Ratings:HDR70/85 - 565 ........................................................... 8
Safety Chains ........................................................................ 17
Lift Safety .............................................................................. 18
Boom Safety .......................................................................... 19
Capacity/Rating Information Placards .................................... 26
Safety Warning Labels ........................................................... 28
Section II: Operation
Under Lift ............................................................................... 33
Spring Brackets ..................................................................... 36
Frame Forks .......................................................................... 40
Chain Forks (Optional) ........................................................... 42
Chain Hook Adapters (Optional) ............................................. 45
Heavy Duty Tire Lift (Optional) ................................................ 48
Trailer 5th Wheel Plate and Pintle Hook Ball
Hitch Adapter (Optional) ................................................... 55
Rear Hydraulic Stabilizers ...................................................... 58
Integral Spades ...................................................................... 60
Outrigger Stabilizers ............................................................... 62
Outrigger Spades ................................................................... 66
Wrecker Boom Operation ....................................................... 68
Section III: Maintenance
Maintenance and Lubrication ................................................. 75
Fastener Torque Specifications .............................................. 77
Oils and Greases ................................................................... 78
Wire Rope Handling and Inspection ....................................... 79
Lubrication Points .................................................................. 81
Trouble Shooting .................................................................... 83
Hydraulic System .................................................................. 83
P. T. O . F u n c t i o n i n g Improperly ................................................ 84
Hydraulic Pump ..................................................................... 84
Winch Functioning Improperly ................................................ 85
Section IV: Glossary
Glossary ................................................................................ 87
TABLE OF CONTENTS
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Page 1
The safe operation of your HDR is your responsibility. Read this manual and
the truck manufacturer’s manual and thoroughly understand them. You
can be held legally responsible for injuries or damage resulting from unsafe
operating practices.
The manufacturer’s recommendations for operating this wrecker can help
you avoid unsafe practices and their bad consequences. These
recommendations are contained in this manual.
Jerr-Dan Corporation is not responsible for the results of any unsafe practice
of wrecker operators or for the failure of the wrecker of its accessories
resulting from improper maintenance.
The danger from a vehicle does not cease when it is disabled or wrecked.
Recovering or towing vehicles can be dangerous too! The danger threatens
wrecker operators and everyone else close by. As a wrecker operator you
must develop an awareness of the hazards involved. You must use every
safeguard within reason to prevent injuries.
For each step in operating your wrecker develop the habit of asking yourself
if it is safe to proceed. Carefully check all rigging before starting a heavy lift
or pull.
We cannot warn you of all the possible dangers you will encounter, but we
will tell you of the most common hazards that we know about. We also
recommend that you receive specialized and advanced training from a
professional Towing and Recovery instructor before operating any recovery
equipment.
To alert personnel to hazardous operating practices, safety messages are
used throughout the manual. Each safety message contains a safety alert
symbol and a signal word to identify the hazard's degree of seriousness.
CAUTION:
Identifies when a potentially hazardous situation exists and may
result in a minor or moderate injury or property damage.
SAFETY
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Section I: Safety
Page 2
DANGER:
Identifies when an imminently hazardous situation exists and can
result in death or serious injury.
WARNING:
Identifies when a potentially hazardous situation exists and could
result in death or serious injury.
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Page 3
WARNING
ONLY AUTHORIZED AND TRAINED
PERSONNEL SHOULD BE PERMITTED TO
OPERATE THIS WRECKER UNSUPERVISED.
IN ORDER TO BE SUFFICIENTLY TRAINED TO OPERATE THIS
WRECKER, A PERSON MUST HAVE, AS A MINIMUM, THE
FOLLOWING QUALIFICATIONS:
1. SATISFACTORILY PERFORMED ALLWRECKER
MANEUVERS AND FUNCTIONS UNDER THE
SUPERVISION OF FULLY TRAINED PERSONNEL.
2. HAVE COMPLETELY READ AND UNDERSTAND THE
OPERATIONS, MAINTENANCE, AND PARTS,
MANUAL(S) IN THEIR ENTIRETY FOR THIS WRECKER.
3. HAVE COMPLETELY READ ALL WARNINGS AND
PRECAUTIONS ON THIS WRECKER.
4. HAVE HAD EXPLAINED TO THEM THE HAZARDS OF
MOVING THE PARTICULAR MATERIALS THEY WILL BE
LOADING OR UNLOADING.
5. UNDERSTAND THE HAZARDS OF OPERATING AT A
PARTICULAR JOB SITE, INCLUDING
... THE IMPORTANCE OF STAYING WELL CLEAR OF
ALL ELECTRICAL LINES,
... GIVINGCONSIDERATIONTOGROUND
CONDITIONS SUCH AS IRREGULAR CONTOURS,
ICE, WATER, OR MUD,
... ANY OTHER CONDITIONS WHICH MAY
INTERFERE WITH ORDINARY CAREFUL
OPERATION OF THIS WRECKER.
UNTRAINED OPERATORS SUBJECT
THEMSELVES AND OTHERS TO DEATH OR
SERIOUS INJURY AND MAY CAUSE SERIOUS
DAMAGE TO PROPERTY.
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Section I: Safety
Page 4
DO NOT EXCEED THE FOLLOWING RATINGS:
HDR70/85 - 530
Maximum Structural Limits
Boom Fully Elevated and Retracted over Rear ......... 170,000 lbs.
Maximum Rated Loads
Boom Fully Elevated and Retracted over Rear ......... 140,000 lbs.
BOOM RATING: (Two Stage Boom)
SAE Rating - Boom elevated at 30° Angle1
Retracted ................................................................. 120,000 lbs.
Extended .................................................................... 44,000 lbs.
BOOM RATING: (Optional Three Stage Boom)
SAE Rating - Boom elevated at 30° Angle1
Retracted ................................................................. 120,000 lbs.
Mid ............................................................................. 44,000 lbs.
Extended .................................................................... 26,000 lbs.
WINCH RATING: (Option 1 - Dp Planetary Gear)2
Each Drum (Two Speed, Variable Control) .................. 50,000 lbs.
WIRE ROPE:
Working Limit Each Line ............................................ 16,800 lbs.
Construction .................................................... 6 x 37 EIP IWRC
Diameter ......................................................................... 3/4 inch
Standard Length ............................................................. 250 Feet
WINCH RATING: (Option 2 - Dp Planetary Gear) 2
Each Drum (Single Speed, Variable Control) .............. 60,000 lbs.
WIRE ROPE:
Working Limit Each Line ............................................ 22,500 lbs.
Construction .................................................. 6 x 36 EEIP IWRC
Diameter ......................................................................... 7/8 inch
Standard Length ............................................................. 245 Feet
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Page 5
UNDER LIFT RATING:
Full Retracted ........................................................... 53,000 lbs.3
Full Extended ............................................................ 17,000 lbs.3
Tow R a t ing ................................................................. 80,000 lbs.
DRAG WINCH RATING: (Optional dp Planetary Gear) 2
Each Drum (Single Speed, Variable Control) .............. 35,000 lbs.
WIRE ROPE: (Option 1)
Working Limit Each Line ............................................ 22,500 lbs.
Construction .................................................... 6 x 37 EIP IWRC
Diameter ......................................................................... 7/8 inch
Standard Length ............................................................. 220 Feet
WIRE ROPE: (Option 2)
Working Limit Each Line ............................................ 11,770 lbs.
Construction .................................................... 6 x 37 EIP IWRC
Diameter ......................................................................... 5/8 inch
Standard Length ............................................................. 250 Feet
HEAVY DUTY TIRE LIFT RATING (OPTION):
Lifting Capacity (Each Arm) .......................................... 7,000 lbs.
Lifting Capacity (Total) ................................................. 14,000 lbs.
Towing Ca pa c it y ( M ax i m um ) 4................................................................... 42,000 lbs.
SUPER HEAVY DUTY TIRE LIFT RATING (OPTION):
Lifting Capacity (Each Arm) ........................................ 12,000 lbs.
Lifting Capacity (Total) ................................................. 25,000 lbs.
Towing Ca pa c it y ( M ax i m um ) 4................................................................... 42,000 lbs.
5th WHEEL PLATE (OPTION):
Lifting Capacity ........................................................... 15,000 lbs.
Tow i ng C a pacity .......................................................... 25,000 lbs.
PINTLE HOOK BALL HITCH (OPTION):
2 in. Ball Hitch ................................................ 10,000 lbs. (GTW)
Pintle Hook ..................................................... 16,000 lbs. (GTW)
GROSS TRAILER WEIGHT ...................... 3,000 Maximum Vertical Load
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Section I: Safety
Page 6
1SAE J2512: Surface Vehicle Recommended Practices - Towing
Equipment Ratings and Practices
2SAE J706: Surface Vehicle Recommended Practices - Rating of Winches
3Rating Using Axle And Spring Lift Tools
4 THE TOWING CAPACITY SHOULD NOT EXCEED THE GROSS COM-
BINED WEIGHT RATING (GCWR) OF THE TOWING VEHICLE OR 42,000
LBS. (GCW) GROSS COMBINED WEIGHT OF THE TOWED VEHICLE,
WHICHEVER IS LOWER.
5The Maximum Structural Limit and Maximum Rated Load are based
on lifting the load vertically directly over the rear with the swing lock
engaged. The rear spades and outriggers must be properly set on
firm level surface. Proper rigging for the wire rope limits must be
utilized. Lifting the Maximum Structural Limit may cause permanent
deformation of components.
MAXIMUM LIFTING CAPACITY - THE MAXIMUM LOAD THAT CAN BE LIFTED.
GROSS COMBINED WEIGHT RATING (GCWR) - THE VALUE SPECIFIED BY THE VEHICLE
MANUFACTURER AS GCW.
GROSS TRAILER WEIGHT (GTW) - THE MAXIMUM TRAILER WEIGHT WITH LOAD.
GROSS COMBINED WEIGHT (GCW) - ACTUAL WEIGHT OF THE ENTIRE VEHICLE AT THE
GROUND WITH TRAILER OR TRAILERS, INCLUDING VEHICLE EQUIPMENT, DRIVER, PAS-
SENGER, FUELAND PAYLOAD (EVERYTHING THAT MOVES WITH THE VEHICLE).
Eastern Wrecker Sales Inc

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Page 7
NOTE
These ratings apply to the structural design of the HDR70/85 - 530 only . They
might be limited by the axle rating and gross vehicle weight rating of the truck
chassis.
The payload and towing capacity of any towing vehicle must meet the
following:
• The actual payload on the towing vehicle must not exceed the posted
rating and the towed vehicle load must not exceed the posted lift /
towing ratings.
• The total weight of the towing vehicle (cab chassis, body, payload, driver,
passenger(s), tools, fuel, etc.) and the towed vehicle load must not
exceed the GVWR (Gross Vehicle Weight Rating) of the towing vehicle.
• The total weight of the towing vehicle and a towed vehicle load must be
distributed so that each axle’s GAWR (Gross Axle Weight Rating) is not
exceeded.
• The total weight of the towing vehicle and towed vehicle (everything
that moves with the towing vehicle) must not exceed the GCWR
(Gross Combination Weight Rating) of the towing vehicle.
Staying within these ratings is necessary to maintain the safety and
performance of the towing vehicle.
CHECK TRUCK MANUAL FOR SPECIFIC GVW & AXLE RATINGS. ALSO LOOK
AT THE CERTIFICATION DECAL AFFIXED TO DRIVER’S SIDE DOOR JAMB, HINGE
PILLAR OR LATCH POST AND THE STRUCTURAL CAPACITIES PLACARD ON
THE UNIT.
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Section I: Safety
Page 8
DO NOT EXCEED THE FOLLOWING RATINGS:
HDR70/85 - 565
Maximum Structural Limits
Boom Fully Elevated and Retracted over Rear ......... 170,000 lbs.
Maximum Rated Loads
Boom Fully Elevated and Retracted over Rear ......... 140,000 lbs.
BOOM RATING: (Two Stage Boom) ........................................................
SAE Rating - Boom elevated at 30° Angle1
Retracted ................................................................. 120,000 lbs.
Extended .................................................................... 44,000 lbs.
BOOM RATING: (Optional Three Stage Boom)
SAE Rating - Boom elevated at 30° Angle1
Retracted ................................................................. 120,000 lbs.
Mid ............................................................................. 44,000 lbs.
Extended .................................................................... 26,000 lbs.
WINCH RATING: (Option 1 - Dp Planetary Gear)2
Each Drum (Two Speed, Variable Control) .................. 50,000 lbs.
WIRE ROPE:
Working Limit Each Line ............................................ 16,800 lbs.
Construction .................................................... 6 x 37 EIP IWRC
Diameter ......................................................................... 3/4 inch
Standard Length ............................................................. 250 Feet
WINCH RATING: (Option 2 - Dp Planetary Gear) 2
Each Drum (Single Speed, Variable Control) .............. 60,000 lbs.
WIRE ROPE:
Working Limit Each Line ............................................ 22,500 lbs.
Construction ................................................ 6 x 36 EEIPS IWRC
Diameter ......................................................................... 7/8 inch
Standard Length ............................................................. 245 Feet
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Page 9
UNDER LIFT RATING:
Full Retracted ........................................................... 56,500 lbs.3
Full Extended ............................................................ 17,600 lbs.3
Tow R a t ing ................................................................. 80,000 lbs.
DRAG WINCH RATING: (Optional dp Planetary Gear) 2
Each Drum (Single Speed, Variable Control) .............. 35,000 lbs.
WIRE ROPE: (Option 1)
Working Limit Each Line ............................................ 22,500 lbs.
Construction .................................................... 6 x 37 EIP IWRC
Diameter ......................................................................... 7/8 inch
Standard Length ............................................................. 220 Feet
WIRE ROPE: (Option 2)
Working Limit Each Line ............................................ 11,770 lbs.
Construction .................................................... 6 x 37 EIP IWRC
Diameter ......................................................................... 5/8 inch
Standard Length ............................................................. 250 Feet
HEAVY DUTY TIRE LIFT RATING (OPTION):
Lifting Capacity (Each Arm) .......................................... 7,000 lbs.
Lifting Capacity (Total) ................................................. 14,000 lbs.
Towing Ca pa c it y ( M ax i m um ) 4................................................................... 42,000 lbs.
SUPER HEAVY DUTY TIRE LIFT RATING (OPTION):
Lifting Capacity (Each Arm) ........................................ 12,000 lbs.
Lifting Capacity (Total) ................................................. 25,000 lbs.
Towing Ca pa c it y ( M ax i m um ) 4................................................................... 42,000 lbs.
5th WHEEL PLATE (OPTION):
Lifting Capacity ........................................................... 15,000 lbs.
Tow i ng C a pacity .......................................................... 25,000 lbs.
PINTLE HOOK BALL HITCH (OPTION):
2 in. Ball Hitch ................................................ 10,000 lbs. (GTW)
Pintle Hook ..................................................... 16,000 lbs. (GTW)
GROSS TRAILER WEIGHT ...................... 3,000 Maximum Vertical Load
Eastern Wrecker Sales Inc

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Section I: Safety
Page 10
1SAE J2512: Surface Vehicle Recommended Practices - Towing
Equipment Ratings and Practices
2SAE J706: Surface Vehicle Recommended Practices - Rating of Winches
3Rating Using Axle And Spring Lift Tools
4 THE TOWING CAPACITY SHOULD NOT EXCEED THE GROSS COM-
BINED WEIGHT RATING (GCWR) OF THE TOWING VEHICLE OR 42,000
LBS. (GCW) GROSS COMBINED WEIGHT OF THE TOWED VEHICLE,
WHICHEVER IS LOWER.
5The Maximum Structural Limit and Maximum Rated Load are based
on lifting the load vertically directly over the rear with the swing lock
engaged. The rear spades and outriggers must be properly set on
firm level surface. Proper rigging for the wire rope limits must be
utilized. Lifting the Maximum Structural Limit may cause permanent
deformation of components.
MAXIMUM LIFTING CAPACITY - THE MAXIMUM LOAD THAT CAN BE LIFTED.
GROSS COMBINED WEIGHT RATING (GCWR) - THE VALUE SPECIFIED BY THE VEHICLE
MANUFACTURER AS GCW.
GROSS TRAILER WEIGHT (GTW) - THE MAXIMUM TRAILER WEIGHT WITH LOAD.
GROSS COMBINED WEIGHT (GCW) - ACTUAL WEIGHT OF THE ENTIRE VEHICLE AT THE
GROUND WITH TRAILER OR TRAILERS, INCLUDING VEHICLE EQUIPMENT, DRIVER, PAS-
SENGER, FUELAND PAYLOAD (EVERYTHING THAT MOVES WITH THE VEHICLE).
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Page 11
NOTE
These ratings apply to the structural design of the HDR70/85 - 565 only . They
might be limited by the axle rating and gross vehicle weight rating of the truck
chassis.
The payload and towing capacity of any towing vehicle must meet the
following:
• The actual payload on the towing vehicle must not exceed the posted
rating and the towed vehicle load must not exceed the posted lift /
towing ratings.
• The total weight of the towing vehicle (cab chassis, body, payload, driver,
passenger(s), tools, fuel, etc.) and the towed vehicle load must not
exceed the GVWR (Gross Vehicle Weight Rating) of the towing vehicle.
• The total weight of the towing vehicle and a towed vehicle load must be
distributed so that each axle’s GAWR (Gross Axle Weight Rating) is not
exceeded.
• The total weight of the towing vehicle and towed vehicle (everything
that moves with the towing vehicle) must not exceed the GCWR
(Gross Combination Weight Rating) of the towing vehicle.
Staying within these ratings is necessary to maintain the safety and
performance of the towing vehicle.
CHECK TRUCK MANUAL FOR SPECIFIC GVW & AXLE RATINGS. ALSO LOOK
AT THE CERTIFICATION DECAL AFFIXED TO DRIVER’S SIDE DOOR JAMB, HINGE
PILLAR OR LATCH POST AND THE STRUCTURAL CAPACITIES PLACARD ON
THE UNIT.
Eastern Wrecker Sales Inc

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Section I: Safety
Page 12
LOAD CHART
(Refer to the actual chart in your unit)
SAM PLE
749
Eastern Wrecker Sales Inc
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