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  9. Otona no Kagaku Ornithopter Kit Administrator Guide

Otona no Kagaku Ornithopter Kit Administrator Guide

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1Otona no Kagaku
Things you will need
A Phillips head screwdriver (JIS No. 1), cellophane tape, a ruler,
scissors and a cutter
Parts in the Kit
Ornithopter Kit
Assembly time: Approx. 1.5 hour
● Materials used in this kit
Ornithopter parts (black),
Catapult kit (white): ABS
Wing framework: Carbon-fiber-reinforced polymer
(CFRP)
Wing films: PE
Fuselage: Balsa
Crankshaft, screws: Steel
* Please dispose of this product in accordance with
local regulations.
CAUTION Please be sure to read the following instructions before
assembling this kit.
● Handle sharp parts carefully, particularly the carbon shafts. Sharp parts
can cause eye and other injuries.
● Be careful when using the smaller parts so that you do not put them in your
mouth and accidentally swallow them. There is a risk of suffocation.
● Do not fly the plane in trafficked areas.
● Keep this kit out of the reach of small children when not in use.
* Please read the instructions and cautions thoroughly before use.
* For your safety, be sure to follow the instructions in this manual. In addition, do not
use any parts that have become damaged or deformed during use.
Detach parts from runners before use.
How to Assemble and Use the Supplement
Front
frame
(for bird
version)
Front frame
(for insect
version)
Carbon shafts (4)
Fuselages (2)
Double-sided tape (eight 3 mm x 200 mm pieces)
Wing films (one of the two is a spare)
Tail frame
Left wing
gear
(10 teeth)
Right wing
gear
(11 teeth)
Knobs
Safety cover
Wing gear clamp
Stopper
Wing boom
Wind-up
knob
Wing arm
Wing arm
clamp
Connecting rod
clamp (short)
Connecting
rod (short)
Connecting rod (long)
Tail
boom
Weight
Rubber band
Screws (3)
Catapult body
Trigger
Slider B
Slider A
Base front
Base bottom
Washer
Washer
* One of the two washers is a spare.
Elastic cords (2)
* Wing films are in pouch form.
First cut the pouch into two sheets.
Cut out pieces along the solid lines in the figure
above, which are also printed on the film.
Wing for bird version
Tail for bird version
Wing for
insect
version
Tail for
insect
version
Rear frame
(for insect
version)
Rear frame
(for bird
version)
Connecting rod clamp (long)
31号英訳0614.indd 1 11/06/14 18:21
2
Insert the front frame, stopper, and rear
frame into the fuselage. 4
2
1
5
3 6
Insert the connecting rod (long) and connecting
rod clamp (long) into the left wing gear in the
orientation shown in the drawing and mount the
assembly on the front frame. Also slide two
knobs onto the crankshaft and insert the tip of
the shaft into the safety cover.
Insert the right wing gear into the front frame.
Insert the wing gear clamp.
Push the wing boom
into the front frame.
Insert the fuselage into the stopper, then
press the rear frame onto the stopper/
fuselage assembly. Insert the fuselage
firmly so that it goes all the way into the
holes of the front and rear frames.
The angled corner of the
fuselage should face the
bottom front.
Assembly time: Approximately 40 minutes
Parts used
Front frame (for bird version), elastic cord (1), fuselage (1), carbon shafts (2), double-sided tape (4
pieces), wing film (bird-style wing and tail), runner parts used in bird-style ornithopter [left wing
gear (10 teeth), right wing gear (11 teeth), connecting rod (long), connecting rod clamp (long), knobs
(2, also used on insect version), safety cover (also used on insect version), wing gear clamp, rear
frame (for bird version), stopper, wing frame (also used on insect version), tail frame, wind-up knob
(also used on insect version)]
Front frame
(for bird version)
Front frame
Wing gear clamp
Wing boom
Frontframe
Right wing gear
(11 teeth)
Fuselage
Rear frame
(for bird version)
Stopper
Insert the carbon shafts into the wing gears.
Carbon shaft
Double-check the orientations!
Insert firmly, all the
way into the hole.
Align the teeth of the left and right
wing gears so that the parts
indicated by the dotted line in the
photo on right are completely
straight.
Align the boom to the
cutout in the round
hole and push it all
the way in.
Building the bird-style ornithopter
Double-check: Turn the crank by holding
the knobs and make sure that the left and
right carbon shafts both move smoothly
up and down in the same way.
Front frame
Knobs
Safety
cover
Connecting rod
(long)
Left wing gear
(10 teeth)
Connecting rod
clamp (long)
Double-check the orientations!
Insert firmly,
all the way in.
Crankshaft
Carbon shaft
Push the safety
cover firmly
onto the shaft.
Once the cover is
bonded to the
shaft, it will not
come off.
31号英訳0614.indd 2 11/06/14 18:21
3Otona no Kagaku
Cut the wing from the wing film
along the printed line and, with
the L and R at the ends of the
wing readably oriented, tape it
onto the portion of tape with the
protective paper peeled off. The
L is the tip of the left wing; the R
is the tip of the right wing.
The carbon shafts must be at their lowest positions
when taping on the wing film! If the film is attached
with the shafts raised, the film will be too tight and the
shafts will be unable to descend.
Tape it to the flat surface and
then remove all the protective
paper.
ape the wing film on, starting at the
tip, taking care not to let slack into
the wing film. Then, progressively
tape on the film by lightly pressing,
moving toward the center, and then
press firmly once
the film is
positioned to permanently attach
the film.
7
8
9
10
11
Tape the double-sided tape to the left and right carbon shafts and to the wing boom, as shown in the
drawing, and then peel back 15 mm of protective paper in the areas near the centers of each.
With the carbon shafts at their lowest position, put the bird-style wing film temporarily in place.
Remove the protective paper from the double-sided tape taped to the wing boom and tape on the wing film,
aligning the center line.
Place on the edge of a table or a similar
surface, peel the protective paper from the
double-sided tape taped to the carbon shafts,
and tape on the wing film.
Perform this step one wing at a time.
Cut the double-sided tape to half-length and
tape it to the tail frame as shown in the
drawing.
Wing boom
75mm
Double-sided tape (1 piece) Double-sided tape (1 piece)
Double-sided tape
Wing film
Wing film
Wing film
Wing boom
Remove
Tail frame
100mm 100mm
Double-sided tape Double-sided tape
L←→R
200mm 200mm
Attach the double-sided tape up to this point.
Cut the double-sided
tape into a 75 mm section
for use here.
Peel back 15 mm
of protective paper
Seen from above
Carbon
shaft
Carbon
shaft
31号英訳0614.indd 3 11/06/14 18:21
4
Hold the crank knobs of the front frame and test the
movement of the wing by winding the elastic a little. When
you try this, check that the part sticking out of the rear
frame wind-up knob catches and is facing upwards.
Cut the tail film from
the wing film along the
printed lines. Place it on
a table with the L and R
backwards, as shown in
the figure.
Gather the two loops
together at the knot
end, pass them
through the rear
frame, and then hook
them onto the wind-
up knob. Press the
knob into the hole in
the rear frame.
25cm
The knot can be moved by pulling on
the elastic cord.
Tie with a
loose knot.
Cut the leftovers
so that about
5 cm remains.
Fasten tightly.
12. 16.
17
15
13
14
Turn the tail film upside down, place it on a
table, position the tail frame so it covers the
film and tape it onto the film.
Double up the elastic cord, pass the loops
through the hole in the frame, and hook the
loops around the wind-up knob.
Hook the other ends of the elastic cord
loops around the crank of the front frame.
When the loop is 25 cm long, tighten the
knot, and then tie another knot at the end.
Insert the tail into the rear frame, adjust
the angle, and secure the tail in place with
the stopper.
Make a loop of about 25 cm out of the
elastic cord.
Tail frame
Tail film
Tail
Rear frame
Line up the tail with the fifth or sixth
groove from the top of the rear frame
and secure it in place with the
stopper.
Wind-up knob
Elastic cord
Double up the elastic cord.
Elastic cord
Crank
Completed
Wind-up knob
Crank knobs
Use cellophane tape to
cover the tip of the
carbon shaft (the round
part) for safety.
31号英訳0614.indd 4 11/06/14 18:21
5Otona no Kagaku
The angled corner of the fuselage should face the
bottom front. Insert firmly so that it goes all the
way into the holes of the front and rear frames.
Front frame
(for insect version)
Fuselage
Fuselage
(for insect version)
Assembly time: Approximately 30 minutes
Parts used
Front frame (for insect version), elastic cord (1), fuselage (1), carbon shafts (2), double-sided tape (3
pieces), wing film (insect-style wing and tail), runner parts used in insect-style ornithopter [wing
arm, wing arm clamp, connecting rod (short), connecting rod clamp (short), rear frame (for insect
version), knobs (2, also used on bird version), safety cover (also used on bird version), wing boom
(also used on bird version), tail boom, wind-up knob (also used on bird version)]
Building the insect-style ornithopter
1 4
5
6
2
3
Insert the front and rear frames into the
fuselage. Mount the tail boom on the rear frame.
Insert the carbon shaft into the rear frame hole.
Insert the carbon shaft into the wing arm.
Insert the connecting rod (short) and connecting rod
clamp (short) into the wing arm in the orientation
shown in the drawing, mount the assembly on the
front frame and hold it in place with the wing arm
clamp. Also slide two knobs onto the crankshaft and
insert the tip of the shaft into the safety cover.
Push the wing boom into the front frame.
Front frame
Connecting
rod (short)
Connecting rod clamp
(short)
Wing arm
Wing arm
clamp
Safety cover
Knob
Wing boom
Front frame
Align the boom to the
cutout in the round hole
and push it all the way in.
Tail boom
Rear frame
Rear frame
Carbon shaft
Wing arm
Carbon shaft
Insert firmly,
all the way in.
Crankshaft
The tail boom does not
adjust for height, so
insert it into the tip of the
boom between the prongs
protruding from the rear
frame, as shown in the
above drawing.
The shaft may not insert
easily, so be careful not to
stab your hand on it.
Push the safety cover
firmly onto the shaft.
Once the cover is
bonded to the shaft,
it will not come off.
31号英訳0614.indd 5 11/06/14 18:21
6
Assembly time: Approximately 20 minutes
Parts used
Catapult body, trigger, slider A, slider B, base bottom, base front, washer (1), screws (3), rubber
band
Hold the crank knobs of the front frame and test the
movement of the wing by winding the elastic a little. When
you try this, check that the part sticking out of the rear
frame wind-up knob catches and is facing upwards, just as
with the bird-style ornithopter.
Building the catapult
7 9
8
1 2
Adjusting the lengths of the left and right
carbon shafts as shown in the drawing, tape the
carbon shafts of the wing and tail onto their
respective booms.
Attach the elastic cord to the wind-up knob and
crank using the method described for the bird-
style ornithopter wing (steps 14 to 17 on page
79).
Tape on the wing and tail films using the method
described for the wing of the bird-style
ornithopter wing (steps 7 to 10 on page 78).
Screw slider A to slider B in two locations.
Insert the slider onto the catapult body while
oriented as shown in the drawing.
Attach the tape in a position
that leaves about 4 mm at the
rear end of the wing boom.
Start taping at
the base of the
tail boom.
Tape the double-sided tape
from the end of the carbon
shafts such that the other end
falls directly in the center of
the main unit.
For both wing
and tail, first
tape the three
central points,
then tape the
booms, then the
carbon shafts.
Wind-up knob
Elastic cord
Slider A
Slider B
Screws
Double-check
the orientation.
Double-check
theorientation.
Slider
Catapult body
45mm 45mm
100mm 100mm
100mm 100mm
Cover the
tips of the
carbon
shafts in
cellophane
tape for
safety.
Tape four
locations
in all.
Completed
Use cellophane tape to cover the tip
of the carbon shaft (the round part)
for safety.
4mm
The larger film
is the wing.
31号英訳0614.indd 6 11/06/14 18:21
1Otona no Kagaku
Flying the ornithopter
Winding the elastic
With the catapult hanging
down, hold the rear frame
and turn the winding knob
at the tail end clockwise to
wind the elastic.
Bird-style ornithopters:
About 50-60 revolutions
Insect-style ornithopters:
About 40-50 revolutions
3 5
4
1
3
2
6
Place the rubber band onto the catapult body and
slider.
Insert the base front
into the base bottom.
Put a washer on the screw and screw the
trigger onto the catapult body.
Move the slider back until it hits the trigger
stopper.
Insert the catapult body into the base.
Thread the rubber
band through the
hole at the front of
the catapult body
and attach it to the
slider.
Rubber band
Slider
Catapult body
Screw
Washer
Trigger
Catapult body
Base front
Base bottom
Base
Catapult body
Snap together.
Snap together.
Press the trigger to release the stopper, which
shoots the slider powerfully forward.
Set the ornithopter on
the catapult.
Slider
Trigger
Stopper
Trigger
When moving the
slider back, keep
your finger where it
will not touch the
trigger, as shown in
the photo.
Place the ornithopter on the catapult
Insert the square part
on the front frame into
the slider groove.
If the trigger is stiff,
press the part near
the screw upwards.
Building the bird-style ornithopter
31号英訳0614.indd 1 11/06/14 18:21
2
Q&A
The angle of the tail changes the way the bird-style
ornithopter flies.
Using the weight
Clip the weight to the tip of the
wing and attach it with tape.
Now, when the ornithopter flies,
it will circle toward the
weighted tip. If it circles even
without the weight, place the
weight on the opposite tip to
straighten out the flight path.
The more forward you place the
weight, the more effect it has.
Hold the base at eye
level and press the
trigger. The
ornithopter launches
from the catapult.
If you are not using the
catapult, hold the fuselage
firmly and rotate the knobs
on the crank to wind the
elastic.
Flying and adjusting the ornithopter
With your hand on the
fuselage pressing the crank to
keep the elastic from
unwinding, move your hand
forward and gently toss the
ornithopter into the air.
You can adjust the ornithopter to make it fly in different
ways.Make adjustments and then fly the ornithopter to
fine tune it.
Launching without the catapult
If the tail is angled up, the
ornithopter moves up and
down as it flies (pitching).
If flying in a curve, rotate
the tail slightly.
Make the tail angle
smaller for ordinary
flight. If flying in a curve,
rotate the tail more.
If the tail is near
horizontal, the
ornithopter falls sharply
downward.
If you fly the ornithopter outdoors, the wind may help it fly a great
distance. Fly it away from traffic where you have plenty of space. Do not
launch the ornithopter at another person. Doing so may cause injury.
Note the angle of launch.
Handmade ornithopters
almost always bear to
either the left or the right.
Adjust the curve of flight
by changing the tail angle
or using weights as
explained below.
Q: The plane does not fly straight, or even very well.
A: The wing film may be taped on unevenly. Use the spares to tape on new wing films.
Q: It is difficult to turn the crank.
A: Recheck the front frame assembly. (If it is a bird-style ornithopter, pay particular attention to the meshing of the wing gears,
which is step 3 on page 2.)
Q: The crankshaft gets hard to turn at one spot in each revolution.
A: The crank may have become bent. Adjust the rubber cord axis of the crankshaft and the controlling rod axis so they are parallel.
Another possibility is that the wing film is stretched too tight. Adjust the tension so that there is a little play when the carbon
shaft is at its lowest position.
Q: The ornithopter begins falling as soon as it is launched.
A: The rubber band of the catapult may be weak. Try double or triple looping a regular rubber band. The strength is good when the
plane flies out parallel to the catapult slider. The angle of the tail and the launch angle are also important. Check these as well.
Q: I want the bird-style ornithopter to fly for an even longer period of time.
A: The ornithopter will fly longer if you use a longer elastic of the same weight. The best elastic you can currently get is FAI rubber.
It will fly about 1.5 times longer.
Q: The tail doesn’t stay adjusted.
A: The stopper may be loose. Once you have adjusted the tail, keep it in place with cellophane tape.
Q: The safety cover comes off too easily.
A: Attach it with an instant adhesive or other material.
Q: The elastic broke. Or it is no longer long enough.
A: Replace it with elastic for model aircraft (3 x 1 mm), which is sold commercially. If you can get FAI rubber, that performs the best.
Q: The insect-style ornithopter flies up. I want it to fly for a longer period of time.
A: The thrust is too great. Try winding it about 40 times. It can also be made to fly longer by making the elastic half as long, having
only a single loop and winding it more times.
Q: Can I replace the wing film?
A: You can use plastic grocery bags you get from supermarkets or convenience stores. Try to find one the same thickness (20 microns)
as the wing film in the kit. Plastic bags for produce are generally light and give good flights.
31号英訳0614.indd 2 11/06/14 18:21