Table of contents
General information ......................1
Identification numbers record...... 1
Outboard motor serial number ....... 1
EC label....................................... 1
Safety information ....................... 1
Important labels........................... 3
Warning labels................................ 3
Fueling instructions ..................... 3
Gasoline ......................................... 3
Engine oil........................................ 4
Propeller selection....................... 4
Basic components ........................5
Main components........................ 5
Fuel tank......................................... 5
Fuel tank cap.................................. 6
Air vent screw................................. 6
Fuel cock ........................................ 6
Tiller handle.................................... 6
Throttle lever .................................. 7
Throttle friction adjuster.................. 7
Engine stop lanyard switch............. 7
Engine stop button ......................... 7
Choke knob .................................... 8
Manual starter handle..................... 8
Steering friction adjuster................. 8
Trim rod (tilt pin) ............................. 8
Tilt support knob............................. 9
Operation ..................................... 10
Installation ................................. 10
Mounting the outboard motor ....... 10
Clamping the outboard motor....... 11
Breaking in engine .................... 12
Gasoline and engine oil mixing
chart (25:1)................................ 12
Procedure for pre-mixed
models ...................................... 12
Preoperation checks ................. 13
Fuel .............................................. 13
Oil ................................................. 13
Controls ........................................ 13
Engine .......................................... 13
Filling fuel and engine oil .......... 13
Filling fuel for built-in tank............. 13
Gasoline and oil mixing ................ 13
Operating engine ...................... 14
Feeding fuel.................................. 14
Starting engine ............................. 15
Warming up engine................... 17
Direct drive models....................... 17
Stopping engine........................ 17
Procedure..................................... 17
Trimming outboard motor.......... 18
Adjusting trim angle for manual tilt
models ...................................... 18
Adjusting boat trim........................ 19
Tilting up and down................... 20
Procedure for tilting up
(manual tilt models)................... 20
Procedure for tilting down
(manual tilt models)................... 21
Cruising in other conditions....... 21
Maintenance ................................ 22
Specifications............................ 22
Transporting and storing
outboard motor ...................... 22
Clamp screw mounting models .... 23
Storing outboard motor................. 23
Procedure..................................... 23
Lubrication
(except oil injection models)...... 24
Cleaning the outboard motor........ 25
Checking painted surface of
motor......................................... 25
Periodic maintenance ............... 25
Replacement parts ....................... 25
Maintenance chart........................ 26
Greasing....................................... 27
Cleaning and adjusting spark
plug ........................................... 27
Checking fuel system ................... 28
Inspecting idling speed................. 29
Checking wiring and
connectors ................................ 29
Exhaust leakage........................... 29
U6F8K9E0.book Page 1 Friday, March 11, 2005 11:31 AM
