Outboards Group 2.5A User manual

2.5A
3.5A
OWNER’S
MANUAL

Read
this
owner’s
manual
carefully
before
operating
your
outboard
motor.

Important
manual
information
To
the
owner
Thank
you
for
choosing
a
Outboards
outboard
motor.
This
Owner’s
Manual
contains
infor-
mation
needed
for
proper
operation,
mainte-
nance
and
care.
A
thorough
understanding
of
these
simple
instructions
will
help
you
obtain
maximum
enjoyment
from
your
new
Outboards.
If
you
have
any
question
about
the
operation
or maintenance of your outboard motor,
please
consult
a
Outboards
dealer.
In
this
Owner’s
Manual
particularly
important
information
is
distinguished
in
the
following
ways.
your
machine
and
this
manual.
If
there
is
any
question
concerning
this
manual,
please
con-
sult
your
Outboards
dealer.
To
ensure
long
product
life,
Outboards
recom-
mends
that
you
use
the
product
and
perform
the
specified
periodic
inspections
and
mainte-
nance
by
correctly
following
the
instructions
in
the
owner’s
manual.
Note
that
if
you
do
not
follow
these
instructions,
not
only
may
the
product
break
down,
but
the
warranty
will
also
be
voided.
Some
countries
have
laws
or
regulations
re-
stricting
users
from
taking
the
product
out
of
the
country
where
it
was
purchased,
and
it
The
Safety
Alert
Symbol
means
AT-
TENTION!
BECOME
ALERT!
YOUR
SAFE-
TY
IS
INVOLVED!
WARNING
Failure
to
follow
WARNING
instructions
could result in severe injury or death
to
the
machine
operator,
a
bystander,
or
a
per-
son
inspecting
or
repairing
the
outboard
motor.
may
be
impossible
to
register
the
product
in
the
destination
country.
Additionally,
the
war-
ranty
may
not
apply
in
certain
regions.
When
planning
to
take
the
product
to
another
coun-
try,
consult
the
dealer
where
the
product
was
purchased
for
further
information.
If
the
product
was
purchased
used,
please
consult
your
closest
dealer
for
customer
re-
registration,
and
to
be
eligible
for
the
specified
services.
CAUTION:
A
CAUTION
indicates
special
precautions
that
must
be
taken
to
avoid
damage
to
the
outboard
motor.
NOTE:
The
PP2.5AMH y
PP3.5AMH
and
the
standard
accessories
are
used
as
a
base
for
the
explanations
and
illus-
trations
in
this
manual.
Therefore
some
items
may
not
apply
to
every
model.
NOTE:
A
NOTE
provides
key
information
to
make
procedures
easier
or
clearer.
OWNER’S
MANUAL
©2006
by
Outboards
Group CV
Outboards
continually
seeks
advancements
in
product
design
and
quality.
Therefore,
while
this
manual
contains
the
most
current
product
information
available
at
the
time
of
printing,
1st
Edition,
February
2006
All
rights
reserved.
Any
reprinting
or
unauthorized
use
without
the
written
permission
of
Outboards
Group CV
there
may
be
minor
discrepancies
between
is
expressly
prohibited.
Printed
in
China
2.5A, 3.5A

Table
of
contents
General
information
..........................
1
Identification
numbers
record
..........
1
Outboard
motor
serial
number
...........
1
EC
label..........................................
1
Safety
information
...........................
1
Important
labels..............................
3
Warning
labels...................................
3
Fueling
instructions
.........................
3
Gasoline
.............................................
3
Engine
oil...........................................
3
Propeller
selection..........................
4
Oil
.....................................................
13
Controls
............................................
13
Engine
..............................................
13
Filling
fuel
and
engine
oil
..............
13
Filling
fuel
for
built-in
tank................
13
Gasoline
and
oil
mixing
(100:1)........
13
Operating
engine
..........................
14
Feeding
fuel.....................................
14
Starting
engine
.................................
15
Warming
up
engine......................
16
Choke
start
models
..........................
16
Shifting
..........................................
17
Basic
components
............................
5
Main
components...........................
5
Fuel
tank............................................
5
Fuel
tank
cap.....................................
6
Air
vent
screw....................................
6
Fuel
cock
............................................
6
Tiller
handle.......................................
6
Gear
shift
lever
...................................
7
Throttle
grip
........................................
7
Throttle
indicator................................
7
Throttle
friction
adjuster.....................
7
Engine
stop
button
.............................
8
Choke
knob
for
pull
type....................
8
Manual
starter
handle........................
8
Steering
friction
adjuster....................
8
Trim
rod
(tilt
pin)
.................................
8
Tilt
support
bar
...................................
9
Top
cowling
lock
lever
Forward
(tiller
handle
and
remote
control
models)
.................
17
Reverse
............................................
17
Stopping
engine
............................
18
Procedure........................................
18
Trimming
outboard
motor.............
19
Adjusting
trim
angle
for
manual
tilt
models
..........................................
19
Adjusting
boat
trim...........................
20
Tilting
up
and
down......................
21
Procedure
for
tilting
up
(manual
tilt
models)......................
21
Procedure
for
tilting
down
(manual
tilt
models)......................
22
Cruising
in
shallow
water
..............
22
Cruising
in
shallow
water
(manual
tilt
models)......................
22
Cruising
in
other
conditions..........
23
(pull
up
type)
...................................
9
Carrying
handle
..................................
9
Maintenance
....................................
25
Specifications............................... 25
Operation
.........................................
10
Transporting
and
storing
outboard
Installation
.....................................
10
motor.........................................
25
Mounting
the
outboard
motor
...........
10
Clamp
screw
mounting
models
........
26
Clamping
the
outboard
motor..........
11
Storing
outboard
motor....................
26
Breaking
in
engine
........................
12
Procedure........................................
27
Gasoline
and
engine
oil
mixing
Lubrication
chart
(50:1)...................................
12
(except
oil
injection
models).........
28
Procedure
for
pre-mixed
models
......
12
Cleaning
the
outboard
motor............
28
Preoperation
checks
.....................
13
Checking
painted
surface
of
motor...
28
Fuel
..................................................
13

Table
of
contents
Periodic
maintenance...................
28
Replacement
parts
...........................
28
Maintenance
chart...........................
29
Greasing.......................................... 30
Cleaning
and
adjusting
spark
plug
...
30
Checking
fuel
system
.......................
31
Inspecting
idling
speed....................
32
Checking
wiring
and
connectors
......
32
Exhaust
leakage..............................
32
Water
leakage
..................................
32
Checking
propeller
...........................
32
Removing
the
propeller
....................
33
Installing
the
Propeller.....................
33
Changing
gear
oil
.............................
34
Inspecting
and
replacing
anode(s)
...
35
Checking
top
cowling
.......................
35
Coating
the
boat
bottom
...................
35
Trouble
Recovery
............................
37
Troubleshooting
............................
37
Temporary
action
in
emergency....
40
Impact
damage................................
40
Starter
will
not
operate
.....................
40
Emergency
starting
engine..............
41
Treatment
of
submerged
motor.....
42
Procedure........................................ 42

General
information
Identification
numbers
record
Outboard
motor
serial
number
The
outboard
motor
serial
number
is
stamped
on
the
label
attached
to
the
port
side
of
the
clamp
bracket.
Record
your
outboard
motor
serial
number
in
the
spaces
provided
to
assist
you
in
ordering
spare
parts
from
your
Outboards
dealer
or
for
reference
in
case
your
outboard
motor
is
sto-
len.
1.
EC
label
location
1.
Outboard
motor
serial
number
location
Safety
information
Before
mounting
or
operating
the
outboard
motor,
read
this
entire
manual.
Reading
it
should
give
you
an
understanding
of
the
motor
and
its
operation.
Before
operating
the
boat,
read
any
own-
er’s
or
operator’s
manuals
supplied
with
it
and
all
labels.
Be
sure
you
understand
each
item
before
operating.
EC
label
Do
not
overpower
the
boat
with
this
out-
board
motor.
Overpowering
the
boat
could
Engines
affixed
with
this
label
conform
to
cer-
result
in
loss
of
control.
The
rated
power
of
tain
portions
of
the
European
Parliament
di-
the
outboard
should
be
equal
to
or
less
than
rective
relating
to
machinery.
Refer
to
the
the
rated
horsepower
capacity
of
the
boat.
label
and
the
EC
Declaration
of
Conformity
for
If
the
rated
horsepower
capacity
of
the
boat
more
details.
is
unknown,
consult
the
dealer
or
boat
man-
ufacturer.
1

General
information
Do
not
modify
the
outboard.
Modifications
Tell
someone
where
you
are
going:
leave
a
could
make
the
motor
unfit
or
unsafe
to
use.
Float
Plan
with
a
responsible
person.
Be
Incorrect
propeller
selection
and
incorrect
sure
to
cancel
the
Float
Plan
when
you
re-
use
may
not
only
cause
engine
damage,
turn.
but
also
adversely
affect
fuel
consumption.
Use
common
sense
and
good
judgment
Consult
your
dealer
for
correct
use.
when
boating.
Know
your
abilities,
and
be
Never
operate
after
drinking
alcohol
or
tak-
sure
you
understand
how
your
boat
han-
ing
drugs.
About
50%
of
all
boating
fatalities
dles
under
the
different
boating
conditions
involve
intoxication.
you
may
encounter.
Operate
within
your
Have
an
approved
personal
flotation
device
limits,
and
the
limits
of
your
boat.
Always
(PFD)
on
board
for
every
occupant.
It
is
a
operate
at
safe
speeds,
and
keep
a
careful
good
idea
to
wear
a
PFD
whenever
boat-
watch
for
obstacles
and
other
traffic.
ing.
At
a
minimum,
children
and
non-swim-
Always
watch
carefully
for
swimmers
during
mers
should
always
wear
PFDs,
and
the
engine
operation.
everyone
should
wear
PFDs
when
there
Stay
away
from
swimming
areas.
are
potentially
hazardous
boating
condi-
When
a
swimmer
is
in
the
water
near
you
tions.
shift
into
neutral
and
shut
off
the
engine.
Gasoline
is
highly
flammable,
and
its
va-
Do
not
illegally
discard
empty
containers
pors
are
flammable
and
explosive.
Handle
used
to
replace
or
replenish
oil.
For
the
cor-
and
store
gasoline
carefully.
Make
sure
rect
processing
of
empty
containers,
con-
there
are
no
gas
fumes
or
leaking
fuel
be-
sult
the
dealer
where
you
purchased
the
oil.
fore
starting
the
engine.
When
replacing
oils
used
to
lubricate
the
This
product
emits
exhaust
gases
which
product
(engine
or
gear
oil),
be
sure
to
wipe
contain
carbon
monoxide,
a
colorless,
away
any
spilt
oil.
Never
pour
oil
without
us-
odorless
gas
which
may
cause
brain
dam-
ing
a
funnel
or
similar
device.
If
necessary,
age
or
death
when
inhaled.
Symptoms
in-
verify
the
necessary
replacement
proce-
clude
nausea,
dizziness,
and
drowsiness.
dure
with
the
dealer.
Keep
cockpit
and
cabin
areas
well
ventilat-
Never
illegally
discard
(dump)
the
product.
ed.
Avoid
blocking
exhaust
outlets.
Outboards
recommends
consulting
the
deal-
Check
throttle,
shift,
and
steering
for
proper
er
on
discarding
the
product.
operation
before
starting
the
engine.
Attach
the
engine
stop
switch
lanyard
to
a
secure
place
on
your
clothing,
or
your
arm
or
leg
while
operating.
If
you
accidentally
leave
the
helm,
the
lanyard
will
pull
from
the
switch,
stopping
the
engine.
Know the marine laws and regulations
where
you
will
be
boating
-
and
obey
them.
Stay
informed
about
the
weather.
Check
weather
forecasts
before
boating.
Avoid
boating
in
hazardous
weather.
2

General
information
Important
labels
Warning
labels
Do
not
smoke
when
refueling,
and
keep
away from sparks, flames, or other
sources
of
ignition.
Stop
engine
before
refueling.
Refuel
in
a
well-ventilated
area.
Take
care
not
to
spill
gasoline.
If
gaso-
line
spills,
wipe
it
up
immediately
with
dry
rags.
Do
not
overfill
the
fuel
tank.
Tighten
the
filler
cap
securely
after
refu-
eling.
If
you
should
swallow
some
gasoline,
in-
hale
a
lot
of
gasoline
vapor,
or
get
gaso-
line
in
your
eyes,
get
immediate
medical
Label
attention.
WARNING
Be
sure
shift
control
is
in
neutral
before
starting
engine.
(except
2HP)
Do
not
touch
or
remove
electrical
parts
when
starting
or
during
operation.
Keep
hands,
hair,
and
clothes
away
from
If
any
gasoline
spills
onto
your
skin,
im-
mediately
wash
with
soap
and
water.
Change
clothing
if
gasoline
spills
on
it.
Touch
the
fuel
nozzle
to
the
filler
open-
ing
or
funnel
to
help
prevent
electrostat-
ic
sparks.
flywheel
and
other
rotating
parts
while
engine
is
running.
CAUTION:
Use
only
new
clean
gasoline
which
has
Label
been
stored
in
clean
containers
and
is
not
contaminated
with
water
or
foreign
matter.
WARNING
LEAKING
FUEL
COULD
CAUSE
A
FIRE.
Gasoline
Before
tilting
up
the
engine
or
laying
it
on
its
side:
Turn
the
fuel
cock
to
the
“closed”
posi-
Recommended
gasoline:
Regular
unleaded
gasoline
with
a
mini-
mum
octane
rating
of
90
(Research
tion.
Octane
Number).
Tighten
the
air-vent
screw
on
the
fuel
tank
cap.
If
knocking
or
pinging
occurs,
use
a
different
brand
of
gasoline
or
premium
unleaded
fuel.
Fueling
instructions
Engine
oil
WARNING
Recommended
engine
oil:
GASOLINE
AND
ITS
VAPORS
ARE
HIGH-
LY
FLAMMABLE
AND
EXPLOSIVE!
OUTBOARDLUBE
2-stroke
outboard
motor
oil
3

General
information
If
the
recommended
engine
oil
is
not
avail-
able, another 2-stroke engine oil with an
NMMA-certified
TC-W3
rating
may
be
used.
NOTE:
Select
a
propeller
which
will
allow
the
engine
to
reach
the
middle
or
upper
half
of
the
oper-
Propeller
selection
ating
range
at
full
throttle
with
the
maximum
The
performance
of
your
outboard
motor
will
boat
load.
If
operating
conditions
such
as
light
be
critically
affected
by
your
choice
of
propel-
boat
loads
then
allow
the
engine
r/min
to
rise
ler,
as
an
incorrect
choice
could
adversely
af-
above
the
maximum
recommended
range,
re-
fect
performance
and
could
also
seriously
duce
the
throttle
setting
to
maintain
the
en-
damage
the
motor.
Engine
speed
depends
on
gine
in
the
proper
operating
range.
the
propeller
size
and
boat
load.
If
engine
speed
is
too
high
or
too
low
for
good
engine
performance,
this
will
have
an
adverse
effect
For
instructions
on
propeller
removal
and
in-
stallation,
see
page
32.
on
the
engine.
Outboards
outboard
motors
are
fitted
with
pro-
pellers
chosen
to
perform
well
over
a
range
of
applications,
but
there
may
be
uses
where
a
propeller
with
a
different
pitch
would
be
more
appropriate.
For
a
greater
operating
load,
a
smaller-pitch
propeller
is
more
suitable
as
it
enables
the
correct
engine
speed
to
be
main-
tained.
Conversely,
a
larger-pitch
propeller
is
more
suitable
for
a
smaller
operating
load.
Outboards
dealers
stock
a
range
of
propellers,
and
can
advise
you
and
install
a
propeller
on
your
outboard
that
is
best
suited
to
your
appli-
cation.
x
-
1
2
3
1.
Propeller
diameter
in
inches
2.
Propeller
pitch
in
inches
3.
Type
of
propeller
(propeller
mark)
4

Basic
components
Main
components
NOTE:
*
May
not
be
exactly
as
shown;
also
may
not
be
included
as
standard
equipment
on
all
models.
1.
Air
vent
screw
17.Rope
attachment
2.
Fuel
tank
cap
18.Fuel
cock
3.
Manual
starter
handle
19.Gear
shift
lever
4.
Choke
knob
20.Top
cowling
5.
Engine
stop
button
6.
Top
cowling
lock
lever
Fuel
tank
7.
Tiller
handle
If
your
model
included
a
fuel
tank,
its
parts
8.
Throttle
friction
adjuster
and
functions
are
as
follows.
9.
Carrying
handle
10.Clamp
screw
11.Trim
rod
12.Cooling
water
inlet
13.Propeller
14.Anti-cavitation
plate
15.Clamp
bracket
16.Tilt
support
lever
5

Basic
components
1.
Air
vent
screw
1.
Close
position
2.
Fuel
tank
cap
Open
Fuel
tank
cap
With
the
lever/knob
in
this
position,
fuel
flows
This
cap
seals
the
fuel
tank.
When
removed,
to
the
carburetor.
the
tank
can
be
filled
with
fuel.
To
remove
the
Normal
running
is
done
with
the
lever/knob
in
cap,
turn
it
counterclockwise.
this
position.
Air
vent
screw
This
screw
is
on
the
fuel
tank
cap.
To
loosen
the
screw,
turn
it
counterclockwise.
Fuel
cock
The
fuel
cock
turns
on
and
off
the
supply
of
fuel
from
the
fuel
tank
to
the
engine.
1.
Open
position
Tiller
handle
To
change
direction,
move
the
tiller
handle
to
the
left
or
right
as
necessary.
1.
Fuel
cock
Close
To
stop
fuel
flow
to
the
engine,
turn
the
lever
or
knob
to
close
position.
Always
turn
the
lever
or
knob
to
close
position
when
the
engine
is
not
running.
6

Basic
components
Gear
shift
lever
Pulling
the
gear
shift
lever
towards
you
puts
the
engine
in
forward
gear
so
that
the
boat
moves
ahead.
1.
Throttle
indicator
Throttle
friction
adjuster
A
friction
device
provides
adjustable
resis-
tance
to
movement
of
the
throttle
grip
or
the
1.
Neutral
“
”
2.
Forward
“
”
remote
control
lever,
and
can
be
set
accord-
ing
to
operator
preference.
Throttle
grip
The
throttle
grip
is
on
the
tiller
handle.
Turn
the
grip
counterclockwise
to
increase
speed
To increase resistance, turn the adjuster
clockwise.
To
decrease
resistance,
turn
the
adjuster
counterclockwise.
and
clockwise
to
decrease
speed.
WARNING
Do
not
overtighten
the
friction
adjuster.
If
there
is
too
much
resistance,
it
could
be
difficult
to
move
the
remote
control
lever
or
throttle
grip,
which
could
result
in
an
accident.
Throttle
indicator
The
fuel
consumption
curve
on
the
throttle
in-
dicator
shows
the
relative
amount
of
fuel
con-
sumed
for
each
throttle
position.
Choose
the
setting
that
offers
the
best
performance
and
fuel
economy
for
the
desired
operation.
When
constant
speed
is
desired,
tighten
the
adjuster
to
maintain
the
desired
throttle
set-
ting.
7

Basic
components
Engine
stop
button
To
open
the
ignition
circuit
and
stop
the
en-
gine,
push
this
button.
Steering
friction
adjuster
A
friction
device
provides
adjustable
resis-
tance
to
the
steering
mechanism,
and
can
be
Choke
knob
for
pull
type
To
supply
the
engine
with
the
rich
fuel
mixture
required
to
start,
pull
out
this
knob.
set
according
to
operator
preference.
An
ad-
justing
screw
or
bolt
is
located
on
the
swivel
bracket.
To increase resistance, turn the adjuster
Manual
starter
handle
clockwise.
To
start
the
engine,
first
gently
pull
the
handle
To
decrease
resistance,
turn
the
adjuster
out
until
resistance
is
felt.
From
that
position,
counterclockwise.
then
pull
the
handle
straight
out
quickly
to
crank
the
engine.
WARNING
Do
not
overtighten
the
friction
adjuster.
If
there
is
too
much
resistance,
it
could
be
difficult
to
steer,
which
could
result
in
an
accident.
Trim
rod
(tilt
pin)
The
position
of
the
trim
rod
determines
the
minimum
trim
angle
of
the
outboard
motor
in
relation
to
the
transom.
8

Basic
components
Carrying
handle
A
carrying
handle
is
included
on
the
swivel
bracket.
It
enables
you
to
carry
the
outboard
motor
easily
with
one
hand.
Tilt
support
bar
The
tilt
support
bar
keeps
the
outboard
motor
in
the
tilted
up
position.
Top
cowling
lock
lever
(pull
up
type)
To
remove
the
engine
top
cowling,
pull
up
the
lock
lever(s)
and
lift
off
the
cowling.
When
in-
stalling
the
cowling,
check
to
be
sure
it
fits
properly
in
the
rubber
seal.
Then
lock
the
cowling
by
moving
the
lever(s)
downward.
9

Operation
Installation
WARNING
CAUTION:
Incorrect
engine
height
or
obstructions
to
smooth
water
flow
(such
as
the
design
or
condition
of
the
boat,
or
accessories
such
as
transom
ladders
or
depth
finder
trans-
ducers)
can
create
airborne
water
spray
while
the
boat
is
cruising.
Severe
engine
damage
may
result
if
the
motor
is
operat-
ed
continuously
in
the
presence
of
air-
borne
water
spray.
Improper
mounting
of
the
outboard
motor
could
result
in
hazardous
conditions
such
as
poor
handling,
loss
of
control,
or
fire
hazards.
Observe
the
following:
For
permanently
mounted
models,
your
dealer
or
other
person
experienced
in
proper
rigging
should
mount
the
motor.
If
you
are
mounting
the
motor
yourself,
you
should
be
trained
by
an
experienced
person.
For
portable
models,
your
dealer
or
oth-
er
person
experienced
in
proper
out-
NOTE:
board
motor
mounting
should
show
you
During
water
testing
check
the
buoyancy
of
how
to
mount
your
motor.
the boat, at rest, with its maximum load.
Check
that
the
static
water
level
on
the
ex-
Mount
the
outboard
motor
on
the
center
line
haust
housing
is
low
enough
to
prevent
water
(keel
line)
of
the
boat,
and
ensure
that
the
entry
into
the
powerhead,
when
water
rises
boat
itself
is
well
balanced.
Otherwise
the
due
to
waves
when
the
outboard
is
not
run-
boat
will
be
hard
to
steer.
For
boats
without
a
ning.
keel
or
which
are
asymmetrical,
consult
your
dealer.
Mounting
the
outboard
motor
WARNING
Overpowering
a
boat
could
cause
se-
vere
instability.
Do
not
install
an
out-
board
motor
with
more
horsepower
than
the maximum rating on the capacity
plate
of
the
boat.
If
the
boat
does
not
have
a
capacity
plate,
consult
the
boat
manufacturer.
1
The
information
presented
in
this
sec-
1.
Center
line
(keel
line)
tion
is
intended
as
reference
only.
It
is
not possible to provide complete in-
structions
for
every
possible
boat
and
motor combination. Proper mounting
depends
in
part
on
experience
and
the
specific
boat
and
motor
combination.
Mounting
height
To
run
your
boat
at
optimum
efficiency,
the
water
resistance
(drag)
of
the
boat
and
out-
board
motor
must
be
made
as
little
as
possi-
ble.
The
mounting
height
of
the
outboard
motor
greatly
affects
the
water
resistance.
If
the
mounting
height
is
too
high,
cavitation
10

Operation
tends
to
occur,
thus
reducing
the
propulsion;
and
if
the
propeller
tips
cut
the
air,
the
engine
WARNING
speed
will
rise
abnormally
and
cause
the
en-
Loose
clamp
screws
could
allow
the
out-
gine
to
overheat.
If
the
mounting
height
is
too
board
motor
to
fall
off
or
move
on
the
tran-
low,
the
water
resistance
will
increase
and
som.
This
could
cause
loss
of
control
and
thereby
reduce
engine
efficiency.
Mount
the
serious
injury.
Make
sure
the
transom
outboard motor so that the anti-cavitation
screws
are
tightened
securely.
Occasion-
plate
is
between
the
bottom
of
the
boat
and
a
ally
check
the
screws
for
tightness
during
level
25
mm
(1
in.)
below
it.
operation.
0–25mm
(0–1in.)
NOTE:
2.
If
the
engine
restraint
cable
attachment
is
The
optimum
mounting
height
of
the
out-
equipped
on
your
engine,
an
engine
re-
board
motor
is
affected
by
the
boat
and
mo-
straint
cable
or
chain
should
be
used.
At-
tor
combination
and
the
desired
use.
Test
tach
one
end
to
the
engine
restraint
cable
runs
at
different
heights
can
help
determine
attachment
and
the
other
to
a
secure
the
optimum
mounting
height.
Consult
your
mounting
point
on
the
boat.
Otherwise
Outboards
dealer
or
boat
manufacturer
for
the
engine
could
be
completely
lost
if
it
further
information
on
determining
the
prop-
accidentally
falls
off
the
transom.
er
mounting
height.
For
instructions
on
setting
the
trim
angle
of
the
outboard
motor,
see
page
19.
Clamping
the
outboard
motor
1.
Place
the
outboard
motor
on
the
transom
so
that
it
is
positioned
as
close
to
the
cen-
ter as possible. Tighten the transom
clamp
screws
evenly
and
securely.
Oc-
casionally
check
the
clamp
screws
for
tightness during operation of the out-
board
motor
because
they
could
become
loose
due
to
engine
vibration.
11

Operation
3.
Secure
the
clamp
bracket
to
the
transom
using
the
bolts
provided
with
the
out-
CAUTION:
board
(if
packed).
For
details,
consult
Be
sure
to
mix
gasoline
and
oil
complete-
your
Outboards
dealer.
ly,
otherwise
the
engine
may
be
damaged.
WARNING
Procedure
for
pre-mixed
models
Avoid
using
bolts,
nuts
or
washers
other
Run
the
engine
under
load
(in
gear
with
a
pro-
than
those
contained
in
the
engine
pack-
peller
installed)
for
10
hours
as
follows.
aging.
If
used,
they
must
be
of
at
least
the
1.
First
10
minutes:
same
quality
of
material
and
strength
and
Run
the
engine
at
the
lowest
possible
must
be
tightened
securely.
After
tighten-
speed.
A
fast
idle
in
neutral
is
best.
ing,
test
run
the
engine
and
check
their
2.
Next
50
minutes:
tightness.
Do
not
exceed
half
throttle
(approximate-
ly
3000
r/min).
Vary
engine
speed
occa-
Breaking
in
engine
sionally.
If
you
have
an
easy-planing
Your
new
engine
requires
a
period
of
break-in
boat,
accelerate
at
full
throttle
onto
plane,
to
allow
mating
surfaces
of
moving
parts
to
then
immediately
reduce
the
throttle
to
wear
in
evenly.
Correct
break-in
will
help
en-
3000
r/min
or
less.
sure
proper
performance
and
longer
engine
3.
Next
two
hours:
life.
Accelerate
at
full
throttle
onto
plane,
then
reduce
engine
speed
to
three-quarter
CAUTION:
throttle
(approximately
4000
r/min).
Vary
Failure
to
follow
the
break-in
procedure
engine
speed
occasionally.
Run
at
full
could
result
in
reduced
engine
life
or
even
throttle
for
one
minute,
then
allow
about
severe
engine
damage.
10
minutes
of
operation
at
three-quarter
throttle
or
less
to
let
the
engine
cool.
Gasoline
and
engine
oil
mixing
chart
4.
Remaining
seven
hours:
(50:1)
Run
the
engine
at
any
speed.
However,
avoid
operating
at
full
throttle
for
more
than
5
minutes
at
a
time.
5.
After
the
first
10
hours:
Operate
the
engine
normally.
Use
the
standard
premix
ratio
of
gasoline
and
oil.
For
details
on
mixing
fuel
and
oil,
see
page
13.
1.
:
Gasoline
2.
:
Engine
oil
12

Gasoline
and
oil
mixing
(100:1)
Check
throttle,
shift,
and
steering
for
proper
The
controls
should
work
smoothly,
without
Operation
Preoperation
checks
Filling
fuel
and
engine
oil
WARNING
Filling
fuel
for
built-in
tank
If
any
item
in
the
preoperation
check
is
not
working
properly,
have
it
inspected
and
repaired
before
operating
the
outboard
motor.
Otherwise
an
accident
could
occur.
WARNING
Gasoline
and
its
vapors
are
highly
flam-
mable
and
explosive.
Keep
away
from
sparks,
cigarettes,
flames,
or
other
sourc-
es
of
ignition.
CAUTION:
Do
not
start
the
engine
out
of
water.
Over-
heating
and
serious
engine
damage
can
occur.
1.
With
the
outboard
motor
tilted
down
(in
the
vertical
running
position),
remove
the
fuel
tank
cap.
2.
Use
a
funnel
if
the
nozzle
on
the
fuel
can
Fuel
Check
to
be
sure
you
have
plenty
of
fuel
for
your
trip.
Make
sure
there
are
no
fuel
leaks
or
gaso-
line
fumes.
or
pump
is
not
small
enough
or
long
enough
to
fit
into
the
mouth
of
the
fuel
tank.
3.
Fill
the
fuel
tank
carefully.
4.
Securely
close
the
cap
after
refueling.
Wipe
up
any
spilled
fuel.
Oil
Check
to
be
sure
you
have
plenty
of
oil
for
your
trip.
Fuel
tank
capacity:
1.4
L
(0.37
US
gal)
(0.31
Imp.gal)
Controls
operation
before
starting
the
engine.
binding
or
unusual
free
play.
Look
for
loose
or
damaged
connections.
Check
operation
of
the
starter
and
stop
switches
when
the
outboard
motor
is
in
the
water.
Engine
Check
the
engine
and
engine
mounting.
Look
for
loose
or
damaged
fasteners.
Check
the
propeller
for
damage.
1.
:
Gasoline
2.
:
Engine
oil
13
100:1
1L
(0.26 US gal,
0.22 Impgal)
12 L
(3.2 US gal,
2.6 Imp gal)
14 L
(3.7 US gal,
3.1 Imp gal)
24 L
(6.3 US gal,
5.3 Imp gal)
0.01 L
(0.01 US qt,
0.01 Impqt)
0.12 L
(0.13 US qt,
0.11 Imp qt)
0.14 L
(0.15 US qt,
0.12 Impqt)
0.24 L
(0.25 US qt,
0.21 Impqt)
Gasoline to engine oil
ratio
Break-in period
See page 12
After break-in
100:1

Operation
If equipped with a portable fuel tank
1.
Pour
oil
into
the
portable
fuel
tank,
and
CAUTION:
then
add
gasoline.
Avoid
using
any
oil
other
than
the
spec-
2.
Replace
the
fuel
tank
cap
and
close
tight-
ified
type.
ly.
Use
a
thoroughly
blended
fuel-oil
mix-
3.
Shake
the
fuel
tank
to
mix
the
fuel
thor-
ture.
oughly.
If
the
mixture
is
not
thoroughly
mixed,
or
4.
Make
sure
that
the
oil
and
gasoline
are
if
the
mixing
ratio
is
incorrect,
the
fol-
mixed.
lowing
problems
could
occur.
Low
oil
If equipped with a built-in fuel tank
ratio:
Lack
of
oil
could
cause
major
en-
1.
Pour
oil
into
a
clean
fuel
can,
and
then
gine
trouble,
such
as
piston
seizure.
add
gasoline.
High
oil
ratio:
Too
much
oil
could
cause
fouled
spark
plugs,
smoky
exhaust,
and
heavy
carbon
deposits.
NOTE:
If
using
a
permanently
installed
tank,
pour
the
oil
gradually
as
the
gasoline
is
being
added
to
the
tank.
Operating
engine
Feeding
fuel
WARNING
Before
starting
the
engine,
make
sure
that
the
boat
is
tightly
moored
and
that
you
can
steer
clear
of
any
obstructions.
Be
sure
there
are
no
swimmers
in
the
water
near
you.
When
the
air
vent
screw
is
loosened,
1.
Engine
oil
2.
Gasoline
gasoline
vapor
will
be
released.
Gaso-
line
is
highly
flammable,
and
its
vapors
are
flammable
and
explosive.
Refrain
2.
Replace
the
fuel
can
cap
and
close
tight-
from smoking, and keep away from
ly.
open
flames
and
sparks
while
loosening
3.
Shake
the
fuel
can
to
mix
the
fuel
thor-
the
air
vent
screw.
oughly.
This
product
emits
exhaust
gases
which
4.
Make
sure
that
the
oil
and
gasoline
are
contain
carbon
monoxide,
a
colorless,
mixed.
odorless
gas
which
could
cause
brain
5.
Pour
the
gasoline
and
oil
mixture
into
the
damage
or
death
when
inhaled.
Symp-
built-in
fuel
tank.
toms
include
nausea,
dizziness,
and
14

Operation
drowsiness.
Keep
cockpit
and
cabin
ar-
eas
well
ventilated.
Avoid
blocking
ex-
haust
outlets.
1.
Loosen
the
air
vent
screw
on
the
fuel
tank
cap
by
one
turn.
2. If
the
engine
stop
switch
lanyard
is
equipped,
attach
it
to
a
secure
place
on
your
clothing,
or
your
arm
or
leg.
Then
in-
stall
the
lock
plate
on
the
other
end
of
the
lanyard
into
the
engine
stop
switch.
2.
Open
the
fuel
cock.
WARNING
Attach
the
engine
stop
switch
lanyard
to
a
secure
place
on
your
clothing,
or
your
arm
or
leg
while
operating.
Do
not
attach
the
lanyard
to
clothing
that
could
tear
loose.
Do
not
route
the
lanyard
where
it
could
become
entan-
gled,
preventing
it
from
functioning.
Avoid
accidentally
pulling
the
lanyard
during
normal
operation.
Loss
of
engine
power
means
the
loss
of
most
steering
Starting
engine
control.
Also,
without
engine
power,
the
boat could slow rapidly. This could
Manual
start
models
1.
Place
the
gear
shift
lever
in
neutral.
cause
people
and
objects
in
the
boat
to
be
thrown
forward.
WARNING
3. Place the throttle grip in the “”
Always
start
the
engine
in
neutral
to
avoid
(start)
position.
accidentally
moving
the
boat.
15
This manual suits for next models
1
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