Outboards Group FPP2.8A User manual

Read this manual carefully before operating this outboard motor. Keep this
manual onboard in a waterproof bag when boating. This manual should stay
with the outboard motor if it is sold.

Outboards
Outboards
Outboards Goup, CV.
Outboards Goup, CV.
Outboards
Outboards
Outboards

Table of contents
Safety information............................ 1 Battery requirements
Outboard motor safety .................... 1 (FPP4A, FPP6A) ........................ 14
Propeller ............................................. 1
Propeller selection ........................ 15
Rotating parts ..................................... 1
Start-in-gear protection
Hot parts............................................ 1
Electric shock ..................................... 1
Engine shut-off cord (lanyard) ............ 1
Gasoline ............................................. 1
Gasoline exposure and spills ............. 1
Carbon monoxide ............................... 1
Modifications ...................................... 2
Boating safety ................................. 2
Alcohol and drugs.............................. 2
Personal flotation devices .................. 2
(FPP4A, FPP6A) ................... 15
Engine oil requirements ................ 15
Fuel requirements ......................... 16
Gasoline ........................................... 16
Muddy or acidic water ................... 17
Anti-fouling paint ........................... 17
Motor disposal requirements........ 17
Emergency equipment .................. 17
Components .................................... 18
People in the water............................ 2
Components diagram................... 18
Passengers ........................................ 2
Fuel tank (built-in fuel tank) .............. 19
Overloading ........................................ 2
Fuel tank (portable fuel tank)
Avoid collisions.................................. 2
(FPP4A, FPP6A)................... 20
Weather............................................. 3
Fuel cock .......................................... 20
Passenger training ............................. 3
Tiller handle...................................... 22
Boating safety publications................ 3
Gear shift lever ................................. 22
Laws and regulations ......................... 3
Throttle grip ...................................... 23
General information .......................... 4
Throttle indicator.............................. 23
Identification numbers record .......... 4
Outboard motor serial number ........... 4
EC Declaration of Conformity
(DoC)........................................... 4
CE Marking ..................................... 4
Read manuals and labels............... 6
Warning labels................................... 6
Warning labels................................... 9
Specifications and
requirements................................... 12
Throttle friction adjuster .................... 24
Engine shut-off cord (lanyard) and
clip................................................ 24
Engine stop button ........................... 25
Choke knob for pull type.................. 25
Fuel joint cap (FPP4A, FPP6A)... 26
Manual starter handle...................... 26
Steering friction adjuster.................. 26
Trim rod (tilt pin) ............................... 27
Tilt lock mechanism
(FPP4A, FPP6A).................... 27
Specifications ................................ 12
Tilt support bar (FPP4A, FPP6A) ... 28
Installation requirements ............... 14
Tilt support lever (FPP2.8A).................. 28
Boat horsepower rating .................... 14 Cowling lock lever ............................ 28
Mounting the outboard motor ........... 14 Carrying handle ................................ 29
Installation ....................................... 30
Installation.................................... 30
Mounting the outboard motor ........... 30
Clamping the outboard motor........... 32

Table of contents
Operation ......................................... 34 Cruising in other conditions.......... 58
First-time operation ....................... 34 Maintenance .................................... 59
Fill engine oil .................................... 34
Transporting and storing outboard
Breaking in engine........................... 34
motor......................................... 59
Getting to know your boat ................ 34
Transporting/Dismounting
Checks before starting engine ...... 34
the outboard motor....................... 59
Fuel level .......................................... 34
Storing outboard motor.................... 62
Remove the top cowling ................... 35
Procedure........................................ 63
Fuel system ...................................... 35
Lubrication....................................... 67
Controls ............................................ 35
Cleaning the outboard motor............ 67
Engine shut-off cord (lanyard) .......... 36
Checking painted surface of
Engine oil......................................... 36
outboard motor............................. 67
Engine .............................................. 37
Periodic maintenance ................... 67
Installing top cowling ........................ 37
Replacement parts ........................... 68
Filling fuel ...................................... 39
Severe operating conditions............ 68
Operating engine.......................... 41 Maintenance chart 1........................ 69
Sending fuel ..................................... 41 Maintenance chart 2........................ 71
Starting engine ................................. 43 Greasing........................................... 71
Checks after starting engine ......... 46
Cleaning and adjusting spark plug ... 73
Cooling water ................................... 46
Checking fuel filter (FPP2.8A) ............... 74
Warming up engine ....................... 47
Checking fuel filter
Warming up ...................................... 47
(FPP4A, FPP6A)....................... 74
Checks after engine warm up ....... 47
Shifting ............................................. 47
Stop switches ................................... 47
Shifting .......................................... 47
Stopping boat (FPP2.8A) ................ 49
Stopping boat (FPP4A, FPP6A)..... 49
Stopping engine ............................ 49
Procedure........................................ 49
Trimming outboard motor .............. 51
Adjusting trim angle for manual tilt
models .......................................... 52
Adjusting boat trim........................... 53
Tilting up and down ....................... 53
Procedure for tilting up ..................... 54
Procedure for tilting down................ 56
Shallow water (FPP4A, FPP6A) .... 57
Inspecting idle speed....................... 74
Changing engine oil......................... 74
Checking connector and lead........... 78
Checking propeller ........................... 78
Removing propeller .......................... 78
Installing propeller ............................ 79
Changing gear oil ............................. 79
Inspecting and replacing anode
(external)....................................... 81
Trouble Recovery........................... 82
Troubleshooting ............................ 82
Te mp o ra ry action in emergency ... 84
Impact damage................................ 84
Starter will not operate ..................... 84
Emergency engine starting.............. 84
Treatment of submerged motor .... 89
Cruising in shallow water................. 57

Safety information
Outboard motor safety
Observe these precautions at all times.
Propeller
running away under power and leaving peo-
ple stranded, or running over people or ob-
jects.
Always attach the engine shut-off cord to a
People can be injured or killed if they come in
secure place on your clothing or your arm or
contact with the propeller. The propeller can
leg while operating. Do not remove it to leave
keep moving even when the motor is in neu-
the helm while the boat is moving. Do not at-
tral, and sharp edges of the propeller can cut
tach the cord to clothing that could tear loose,
even when stationary.
or route the cord where it could become en-
Stop the engine when a person is in the wa-
tangled, preventing it from functioning.
ter near you.
Do not route the cord where it is likely to be
Keep people out of reach of the propeller,
accidentally pulled out. If the cord is pulled
even when the engine is off.
during operation, the engine will shut off and
Rotating parts
Hands, feet, hair, jewelry, clothing, PFD
straps, etc. can become entangled with inter-
you will lose most steering control. The boat
could slow rapidly, throwing people and ob-
jects forward.
nal rotating parts of the engine, resulting in se-
Gasoline
rious injury or death.
Gasoline and its vapors are highly flam-
Keep the top cowling in place whenever pos-
mable and explosive. Always, refuel accord-
sible. Do not remove or replace the cowling
ing to the procedure on page 41 to reduce the
with the engine running.
risk of fire and explosion.
Only operate the engine with the cowling re-
moved according to the specific instructions in
the manual. Keep hands, feet, hair, jewelry,
clothing, PFD straps, etc. away from any ex-
posed moving parts.
Hot parts
Gasoline exposure and spills
Take care not to spill gasoline. If gasoline
spills, wipe it up immediately with dry rags.
Dispose of rags properly.
If any gasoline spills onto your skin, immedi-
ately wash with soap and water. Change
During and after operation, engine parts are
clothing if gasoline spills on it.
hot enough to cause burns. Avoid touching
If you swallow gasoline, inhale a lot of gaso-
any parts under the top cowling until the en-
line vapor, or get gasoline in your eyes, get
gine has cooled.
immediate medical attention. Never siphon
Electric shock
fuel by mouth.
Do not touch any electrical parts while starting
Carbon monoxide
or operating the engine. They can cause
This product emits exhaust gases which con-
shock or electrocution.
tain carbon monoxide, a colorless, odorless
Engine shut-off cord (lanyard)
Attach the engine shut-off cord so that the en-
gine stops if the operator falls overboard or
leaves the helm. This prevents the boat from
gas which may cause brain damage or death
when inhaled. Symptoms include nausea,
dizziness, and drowsiness. Keep cockpit and
cabin areas well ventilated. Avoid blocking ex-
haust outlets.
1

Outboards

Safety information
 Avoid sharp turns or other maneuvers that
make it hard for others to avoid you or un-
derstand where you are going.
 Avoid areas with submerged objects or
shallow water.
 Ride within your limits and avoid aggressive
maneuvers to reduce the risk of loss of con-
trol, ejection, and collision.
 Take early action to avoid collisions. Re-
member, boats do not have brakes, and
stopping the engine or reducing throttle can
reduce the ability to steer. If you are not
sure that you can stop in time before hitting
an obstacle, apply throttle and turn in anoth-
er direction.
Weather
Stay informed about the weather. Check
weather forecasts before boating. Avoid boat-
ing in hazardous weather.
Passenger training
Make sure at least one other passenger is
trained to operate the boat in the event of an
emergency.
Boating safety publications
Be informed about boating safety. Additional
publications and information can be obtained
from many boating organizations.
Laws and regulations
Know the marine laws and regulations where
you will be boating- and obey them. Several
sets of rules prevail according to geographic
location, but all are basically the same as the
International Rules of the Road.
3

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Outboards

General information
1 2
3
Contents of labels
3
1
The above warning labels mean as follows.
1
WARNING
Read Owner’s Manuals and labels.
WARNING
Gasoline is highly flammable and explo-
sive. Shut off engine before refueling.
Tighten tank cap and air vent screw when
Wear an approved personal flotation de-
vice (PFD).
Ensure shift control is in neutral before
starting engine.
not in use.
2
R
NING
Keep hands, hair, and clothing away
from rotating parts while the engine is
running.
Do not touch or remove electrical parts
when starting or during operation.
7

General information
Symbols
Electrical hazard
The following symbols mean as follows.
Notice/Warning
Read Owner’s Manual
Hazard caused by continuous rotation
8

Outboards

General information
1 2
3 4
Contents of labels
3
The above warning labels mean as follows.
1
WARNING
 Read O’ Manuals and labels.
WARNING
Emergency starting does not have start-
in-gear protection. Ensure shift control is
in neutral before starting engine.
 Wear an approved personal flotation de-
vice (PFD).
 Attach engine shut-off cord (lanyard) to
your PFD, arm, or leg so the engine
stops if you accidentally leave the helm,
2 which could prevent a runaway boat.
WARNING
 Keep hands, hair, and clothing away
from rotating parts while the engine is
running.
 Do not touch or remove electrical parts
when starting or during operation.
10

General information
4 Hazard caused by continuous rotation
WARNING
Gasoline is highly flammable and explo-
sive. Shut off engine before refueling.
Tighten tank cap and air vent screw when
not in use.
Symbols
The following symbols mean as follows.
Notice/Warning
Electrical hazard
Read Owner’s Manual
11

Specifications and requirements
Specifications
Weight (AL) S:
FPP2.8AMH 17.0 kg (37 lb)
TIP:
FPP4AMH 27.0 kg (60 lb)
“(AL)” stated in the specification data below
represents the numerical value for the alumi-
FPP6AMH 27.0 kg (60 lb)
num propeller installed.
Weight (AL) L:
FPP2.8AMH 17.0 kg (37 lb)
Dimension:
Overall length:
FPP2.8AMH 623 mm (24.5 in)
FPP4AMH 750 mm (29.5 in)
FPP6AMH 750 mm (29.5 in)
Overall width:
FPP2.8AMH 345 mm (13.6 in)
FPP4AMH 333 mm (13.1 in)
FPP6AMH 333 mm (13.1 in)
Overall height S:
FPP2.8AMH 1021 mm (40.2 in)
FPP4AMH 1040 mm (40.9 in)
FPP6AMH 1040 mm (40.9 in)
Overall height L:
FPP2.8AMH 1148 mm (45.2 in)
FPP4AMH 1168 mm (46.0 in)
FPP6AMH 1168 mm (46.0 in)
Transom height S:
FPP2.8AMH 432 mm (17.0 in)
FPP4AMH 440 mm (17.3 in)
FPP6AMH 440 mm (17.3 in)
Transom height L:
FPP2.8AMH 559 mm (22.0 in)
FPP4AMH 568 mm (22.4 in)
FPP6AMH 568 mm (22.4 in)
FPP4AMH 28.0 kg (62 lb)
FPP6AMH 28.0 kg (62 lb)
Performance:
Full throttle operating range:
FPP2.8AMH 5250–5750 r/min
FPP4AMH 4000–5000 r/min
FPP6AMH 4500–5500 r/min
Maximum output:
FPP2.8AMH 1.8 kW@5500 r/min (2.5
HP@5500 r/min)
FPP4AMH 2.9 kW@4500 r/min (4
HP@4500 r/min)
FPP6AMH 4.4 kW@5000 r/min (6
HP@5000 r/min)
Idle speed (in neutral):
FPP2.8AMH 1900

100 r/min
FPP4AMH 1500

50 r/min
FPP6AMH 1500

50 r/min
Engine:
Type:
4-stroke S
Displacement:
FPP2.8AMH 72.0 cm³
FPP4AMH 139.0 cm³
FPP6AMH 139.0 cm³
12

Specifications and requirements
Bore

stroke:
Propeller mark:
FPP2.8AMH 54.0

31.5 mm (2.13

1.24 FPP2.8AMH BS
in) FPP4AMH BA
FPP4AMH 62.0

46.0 mm (2.44

1.81 in)
FPP6AMH 62.0

46.0 mm (2.44

1.81 in)
Fuel and oil:
Ignition system: Recommended fuel:
FPP2.8AMH TCI
Regular unleaded gasoline
FPP4AMH CDI
Min. research octane:
90
FPP6AMH CDI
Fuel tank capacity (built in type):
Spark plug (NGK):
FPP2.8AMH 0.9 L (0.24 US gal,
FPP2.8AMH BR6HS
0.20 Imp.gal)
FPP4AMH CR6HSB
FPP4AMH 1.1 L (0.29 US gal, 0.24 Imp.gal)
FPP6AMH CR6HSB
FPP6AMH 1.1 L (0.29 US gal,
Spark plug gap:
0.24 Imp.gal)
0.6–0.7 mm (0.024–0.028 in) Recommended engine oil:
Control system: 4-stroke outboard motor oil
Tiller handle Recommended engine oil grade 1:
Starting system: SAE 10W-30/10W-40/5W-30
Manual starter API SE/SF/SG/SH/SJ/SL
Starting carburetion system: Engine oil quantity:
Choke valve FPP2.8AMH 0.4 L (0.42 US qt, 0.35 Imp.qt)
Valve clearance (cold engine) IN: FPP4AMH 0.6 L (0.63 US qt, 0.53 Imp.qt)
0.08–0.12 mm (0.0032–0.0047 in)
Valve clearance (cold engine) EX: FPP6AMH 0.6 L (0.63 US qt, 0.53 Imp.qt)
0.08–0.12 mm (0.0032–0.0047 in) Lubrication:
Drive unit: FPP2.8AMH Splash
Gear positions: FPP4AMH Wet sump
FPP2.8AMH Forward-neutral
FPP4AMH Forward-neutral-reverse FPP6AMH Wet sump
FPP6AMH Forward-neutral-reverse Recommended gear oil:
Hypoid gear oil SAE#90
Gear ratio:
2.08(27/13)
Trim and tilt system:
Manual tilt
13

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