Oxdale TM400 Manual

Operating and Maintenance
Instructions
Keep for future reference
TM400 Log Splitter
1

Index
SAFETY ..................................................................................................................................................................................3
LABELS……………………………………………………………..…………………………………………………………………………………………………………………….. 4
QUICK GUIDE including storage and transport..................................................................................................................5
IN-DEPTH INSTRUCTIONS. ..................................................................................................................................................6
OPERATING INSTRUCTIONS...............................................................................................................................................8
POST OPERATING CHECKS & MAINTENANCE INSTRUCTIONS .....................................................................................10
WARRANTY INFORMATION ................................................................................................................................................11
TECHNICAL SPECIFICATIONS – TM400...........................................................................................................................12
CONTACT DETAILS. ............................................................................................................................................................13
WARRANTY REGISTRATION FORM ..................................................................................................................................14
DECLARATION OF CONFORMITY………………………………………………………………………………………………….….15
2

Safety
OXDALE PRODUCTS REQUIRES THAT ANYONE OPERATING OR MAINTAINING THE LOG
SPLITTER SHALL READ AND UNDERSTAND ALL SAFETY, OPERATION AND MAINTENANCE
DATA CONTAINED IN THIS USER MANUAL BEFORE USING THE LOG SPLITTER.
The log splitter is an attachment for tractors. It is for SINGLE PERSON USE ONLY. Hydraulic
action provides the force to drive a splitting wedge into a log. Never operate the log splitter if
unauthorized persons are in the area, especially small children. Hazards associated with log
splitting may be pinch points, splinters, eye injury, and entanglement.
You are responsible for the safe operation and maintenance of the log splitter. The most
important safety device on the equipment is a safe operator.
•Never put hands or fingers between wedge and log to be split or near moving parts. Always
stop the machine before cleaning it or making adjustments.
•The operator should wear suitable PPE including eye protection, gloves,ear protection and
safety boots. Close fitting clothing should be worn to reduce risk of entanglement. The safety
decals and other labels on the machine are shown on the following page.
•Never stand either side of the log splitter while operating. Logs can sometimes split apart
violently eg due to knots. Stand in front of the machine to minimize risk from falling debris.
•Never hold top of log while setting in place or splitting. Never split two logs on top of each other.
•The log splitter is very powerful, but some hard or wet wood can be difficult to split. Do not
force the wedge as this could cause injury to yourself and damage to the log splitter.
•Never let children operate machinery. Do not leave machine unattended when running.
•Both ends of each log should be cut as square as possible to help prevent log from riding out
of splitter. This is also aided by the three holes in the log platform having raised edges to
reduce the risk of slipping.
•Always choose a working area free from obstructions and then keep the working area free from
obstructions such as logs and split wood.
•Machine is for single person operation only using both hands on the operating lever.
•Operate splitter on solid level ground. Always ensure parking brake is engaged on tractor.
•The log splitter is designed only for splitting wood. Using it for any other purpose may damage
it and be dangerous to the user and others.
•Ensure that the machine is securely attached to the tractor at all times whilst in use, and stored
safely when not in use in a dry place.
3

Safety labels & decals
The TM400 log splitter should have the following labels attached. If any safety decals are
missing or illegible they should be immediately replaced.
•The following safety decals:
•The following warning notices:
WARNING!
"Danger! Keep clear of moving parts!“
"To be operated by one person only!“
"Wear hearing protection!"
“Read instruction manual before use!”
•Other information:
Oxdale’s name and address
Year of construction
Machinery type
Mass of machine
Serial number
Maximum hydraulic oil operating pressure
4

Quick Guide
Before first use
Before the log splitter can be used for the first time.
•Fit the log splitter to the tractor.
•Connect hydraulic hoses to tractor.
•Ram collar to be greased.
•Set pressure relief valve.
Pre-Operation Checklist
It is important for both personal safety and maintaining the good mechanical condition of the log
splitter that this checklist is followed.
•Grease slider every 10 hours of operation and pre / post season.
•Check that all hydraulic fittings & connections are tight and in good condition.
•Check for damaged, worn, missing parts and replace if necessary.
•Replace missing or illegible safety decals.
Operating Instructions
•Position the log splitter on solid level ground when operating.
•Apply the tractor brake securely and put transmission into park / neutral.
•Using both hands lift the handle to lower the ram, and lower the handle to raise the ram.
•Operate ram to lift wedge above height of log to be split.
•Position the centre of the log under the wedge. Move the wedge until contact is made with the
log.
•Keep two hands on control levers while splitting log. The speed can be controlled by how
much pressure you put on the control valve.
•Stop splitting if log starts to go sideways and reposition as per above instructions.
•Should the wedge lodge or become stuck in the log, return wedge to fully open position and
gently rock log free before continuing.
Post Operating Checks & Maintenance Instructions
•Wipe off your log splitter with a damp cloth periodically to keep it free from debris.
•The splitting wedge may need to be sharpened periodically, just using a file.
Storage and Transportation
•The TM400 can be stored in a horizontal or vertical position.
•Store in a dry location
•Store in a safe location where the machine will not get knocked over
•The TM400 can be transported in a horizontal or vertical position. It should be strapped
securely.
5

In-depth instructions.
Before first use.
Fitting unit to tractor
The log splitter is designed for fitting to a cat 1 / 2 tractor. This can be on the back end or if required
at the front. The log splitter is to be fitted so that it is level when positioned at the required working
height.
Connect hydraulic hoses to tractor.
Observe the operating instructions issued by the
manufacturer of the vehicle that the log splitter has been
attached to. The log splitter has been designed to have
a constant flow
supply and a free
flowing return.
Return
Supply
The flow and return pipes have been fitted with male ½” quick
release couplings. The supply pipe is connected to the control
valve and is marked “P”. The free flowing return is marked with a
“T”. Connecting these pipes the wrong way round can damage
the control valve.
Greasing
The ram collar needs to be greased where it slides down the guide, this will help to reduce the friction
and help the unit run more smoothly. This needs to be carried out every 10 hours or alternatively at
the start of each day.
6

Set Pressure relief valve.
Before using the log splitter for the first time you must set
the relief pressure on the control valve as indicated in the
user manual for the vehicle being used to supply the
hydraulic pressure. We would recommend that this should
be set 100 – 200 psi below the maximum continuous
pressure supplied by the pump.
Lock Nut
To set the relief pressure you will need to have set the unit up on the tractor and have the pipes
plugged in correctly.
1. Fit a pressure gauge in line on the supply side of the
control valve
2. Set the desired revs on the tractor.
3. Remove the lock nut.
4. Using an Allen key to rotate the adjuster clockwise
to increase the relief pressure and anti-clockwise to
reduce the relief pressure.
5. With the ram fully retracted push the control handle
down this will fully load the system, check what
pressure is indicated on the gauge and release the
handle.
6. Adjust and repeat step 5 until the required pressure is obtained.
7. Replace the locking nut.
8. Remove the pressure gauge and re fix pipe work.
9. Check all fittings are tight.
Adjuster
7

Operating Instructions
The log splitter is designed for splitting logs only AND IS FOR SINGLE PERSON USE. Maximum
log length 450mm. Maximum width 900mm, minimum 75mm width. Only persons competent to
do so and having read in full this manual should use this log splitter. Before using the log splitter for
the first time each day carry out a visual inspection taking note of any damage and leakages and
ensure that they are fully repaired before using.
Position the tractor on solid and as far as possible on level ground when operating the log splitter.
Apply the parking brake and use wheel blocks if required to stop the vehicle moving while using the
log splitter. Ensure that the log splitter is fitted to the tractor and that all safety pins are in place. Raise
the log splitter to your pre-determined working height. At all times when the ram is being both
extended and retracted both hands should be kept on the handle. Lifting the handle will extend the
ram and lowering the handle will retract the ram.
With both hands on the handle lift to lower the wedge.
.
The handle will return itself to the neutral position
when not lifted or lowered, in this position there
will be no movement of the wedge.
8

Lowering the handle will lift the wedge.
Pick your log to be split; the log should have been cut square at both ends. This is very important as it
will reduce the chance that the log will slip. Position the log under the wedge with the point of the
wedge in the centre of the log. Place both hands on the handle and lift to lower the wedge into the log.
Stop lowering the wedge if the log starts to go sideways and reposition. If the wedge gets stuck return
the wedge to the fully open position and rock the log free before continuing. When splitting wood
always stand in front of the unit and not to the side as logs can split with some force and be thrown off
the unit to the sides. Always keep other people and pets/animals out of this area when splitting logs
9

Post Operating Checks & Maintenance Instructions
Always stop the machine before cleaning or making adjustments. At the end of each day’s work the
unit should be cleaned. The removal of wood chips etc from the unit is advisable as well as
removing contaminated grease from the wedge collar. Sharpen the wedge as and when required,
this can be done with a file. Check for any loose bolts or other damage at regular intervals. If the log
splitter is going to be stored then this should be in a dry location and safely to avoid knocking the
machine over. The TM400 can be stored in a horizontal or vertical position.
Hydraulic System.
Periodically check the hydraulics for oil leaks, worn hoses and loose fittings, please note that the
pressure within the hydraulic system can exceed 2000 pounds
per square inch (psi). Reinforced hoses develop pin hole
leaks and hydraulic connections can vibrate loose. Hydraulic
leaks may be hard to see. Never check for these leaks with
your hand. The high pressure can inject oil droplets under
your skin. Oil injected under your skin is a medical emergency
and will require immediate medical care. When checking
hoses and fittings these can become very hot from heavy use.
Place your hand near the connection to sense for heat before
touching the connection. If hot, allow the hydraulic system to
cool down before touching the heated connections.
Greasing.
Keep the collar guide of the unit well-greased, this will help the log splitter run more smoothly.
Grease the
collar guide
10

Warranty information
Warranty claims which arise as a result of incorrect operation, insufficient maintenance or the use of
non-approved consumables, e.g. lubricants, hydraulic oils will not be accepted by the manufacturer.
Only original Oxdale parts may be used. When ordering replacement parts, please provide the model
name and serial number. Pressure adjustments to the valves must only be carried out by Oxdale
authorized dealers.
No liability is accepted for damage caused by Oxdale products in so far as they are caused by
incorrect repairs or the non-use of original Oxdale replacement parts or in so far as repairs have not
been carried out by Oxdale or a pre-authorized specialist, the same applies to auxiliary parts and
accessories.
All warranty claims are on a return to manufacturer basis.
All Oxdale products have a full 12 months warranty, please ensure that you fill in the warranty page
and return immediately.
.
11

Technical Specifications – TM400
Log Splitter
TM400
Weight
64 kg
Tractor Mounting
Cat 1 / 2
Ram
Spool Block
MB2
Max Pressure
4780 psi / 330 Bar
Max continuous pressure
250 bar / 3600 psi
Ram Bore diameter
60mm
Max peak pressure
320 bar / 4600 psi
Ram Stroke
400mm
Max back pressure on port T
30 bar / 430 psi
Ram rod diameter
40mm
Port marked P
Pressure Line
Port marked T
Exhaust Line
Relief valve setting
220 bar / 3150 psi
Noise will vary according to the tractor used and so hearing protection should be worn.
12

Contact details.
Oxdale Products can be contacted using the details below, these details can also be used for
ordering spare parts.
Oxdale Products
Stanfree Farm
Low Road
Clowne
Derbyshire
S43 4LQ
Tel:-01246 529020
Fax:-01246 812722
Mobile:-07813 111885
Email:- [e-mail]
Our web site can be viewed at www.oxdaleproducts.co.uk
13

Warranty Registration form
Name …………………………………………………………………………
Address …………………………………………………………………………
…………………………………………………………………………
…………………………………………………………………………
Post Code …………………………………………………………………………
Tel No …………………………………………………………………………
Mob …………………………………………………………………………
Email …………………………………………………………………………
Serial No …………………………………….………………………………
Model No ……………………TM400…………….…………………………
Date of Purchase …………………………………………………………………………
Please ensure that all details are correct and return to
Oxdale Products
Stanfree Farm
Low Road
Clowne
Derbyshire
S43 4LQ
14
Units 20-21
Foxwood Road
Off Sheepbridge Lane
Chesterfield
S41 9RF