Posch SpaltFix S-360 User manual

Operating Instructions
SpaltFix S-360
D1010473 - V001
*D1010473-V001*
English
Copyright by Posch Gesellschaft m.b.H., Made in Austria

Manufacturer
POSCH Gesellschaft m.b.H.
Paul-Anton-Keller-Strasse 40
A-8430 Leibnitz
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
http://www.posch.com
© Copyright by POSCH Gesellschaft m.b.H., Made in Austria
Please be sure to fill this in before starting. Then you can be sure that this document relates
to your machine, so if you have any queries you will be given the correct information.
Machine number:..............................................................................
Serial number:.....................................................................................
POSCH Austria:
8430 Leibnitz, Paul-Anton-Keller-Strasse 40, telephone: [phone], fax: [phone], e-mail: [email protected]
POSCH Germany:
84149 Velden/Vils, Preysingallee 19, telephone: [phone], fax: [phone], e-mail: [email protected]
Manufacturer
2

Contents
1Foreword 5
1.1 Copyright notice 5
1.2 Liability for defects 5
1.3 Reservations 5
1.4 Definitions 5
1.5 Operating instructions 6
2Safety information 7
2.1 Explanation of symbols 7
2.2 General safety information 8
2.3 Safety instructions for cut-splitters 9
2.4 Safety instructions for conveyor belts 9
2.5 Noise 10
2.6 Remaining risks 10
2.7 Proper use 10
2.8 Incorrect use 10
3General 11
3.1 Scope 11
3.2 Description 11
3.3 Major machine components 12
3.4 Stickers and their meaning 13
4Set-up 16
4.1 Folding down the feed 16
4.2 Conveyor belt 16
5Start-up 17
5.1 Driven by electric motor (type E) 17
5.2 Driven by tractor via cardan shaft (type Z) 18
6Operation 20
6.1 Work operation 20
6.2 Feed 22
6.3 Splitting knife 23
7Put out of operation 25
7.1 Switching off the machine 25
8Transport 26
8.1 Transporting by three-point linkage on the tractor 26
8.2 Lifting with a crane 27
Contents
3

9Checks 28
9.1 Protective guards 28
9.2 Screw fittings 28
9.3 Electrical equipment 28
9.4 Hydraulic lines 29
9.5 Saw blade 29
9.6 V-belt tension 29
9.7 Oil level 29
10 Maintenance 31
10.1 Lubrication 31
10.2 Oil changing 31
10.3 Saw blade 34
10.4 Changing the V-belt 36
10.5 Splitting 40
10.6 Limit switch 40
10.7 Feed belt 40
10.8 Cleaning 41
11 Special equipment 42
11.1 Conveyor belt 42
11.2 “VolumeControl” 44
11.3 Oil cooler 53
11.4 Lifting device 53
12 Additional equipment 55
12.1 Splitting blade variants 55
12.2 Feed extension 55
12.3 “SawControl” 56
12.4 Chip extractor connection 59
12.5 Longitudinal conveyor 59
12.6 Transverse feeder 61
13 Troubleshooting 63
13.1 Disposal 64
14 Technical data 65
15 Service 66
EC Declaration of Conformity 67
Contents
4

Foreword
Thank you for buying our product.
This machine has been built in conformity with applicable European standards and
regulations.
These operating instructions explain how to operate the machine safely and efficiently and
how to maintain it.
Any person entrusted with the transport, installation, commissioning, operation or
maintenance of the machine must have read and understood:
▪ the operating instructions
▪ the safety instructions
▪ the safety information given in the individual chapters.
To avoid operator error and ensure problem-free operation, the operating instructions must
be available to the operating personnel at all times.
Copyright notice
All documents are protected by the law of copyright.
Documents including excerpts thereof may not be distributed or reproduced nor may their
content be communicated without express permission.
Liability for defects
Read these operating instructions through carefully before putting the machine into
operation.
We accept no liability for damage or disruptions caused by failure to observe the operating
instructions.
Claims for liability must be reported as soon as the defect is identified.
Claims are null and void for example in the following cases:
▪ improper use
▪ faulty attachments and drives not supplied with the machine
▪ failure to use original spare parts and accessories
▪ conversions or modifications, where not agreed with us in writing
We are not liable for defects of wearing parts.
Reservations
Technical data, dimensions, illustrations of the machine and safety standards are subject
to continual change and are therefore not in any circumstances binding in relation to the
supplied machine.
We accept no liability for printing and typesetting errors.
Definitions
Operator
The operator is the party which operates the machine and uses it for its intended purpose
or causes it to be operated by suitable, trained personnel.
Operating personnel
1
1.1
1.2
1.3
1.4
Foreword
5

The operating personnel (operators) are those entrusted by the operator to operate the
machine.
Technical personnel
Technical personnel are persons entrusted by the operator of the machine with special tasks
such as installation, set-up, maintenance and troubleshooting.
Electrician
An electrician is a person who, by virtue of his specialist training, has knowledge of electrical
systems, standards and regulations and is able to identify and prevent possible hazards.
Machine
The term machine replaces the commercial designation of the object to which these
operating instructions relate (see cover sheet).
Operating instructions
This manual is a "translation of the original operating manual"
1.5
Foreword
6

Safety information
Explanation of symbols
The following symbols and instructions in this manual provide warnings about possible
personal injury or property damage or give useful information about working with the
machine.
DANGER
Warning about danger zones
Instruction regarding safe working, where non-compliance entails the risk of serious or
fatal injury.
Always observe these instructions and ensure that you work with particular caution and
care.
DANGER
Warning of dangerous electrical voltage
Contact with live parts can result in immediate death.
Protective covers and enclosures marked with this sign may only be opened by qualified
electricians after the electricity supply has been turned off.
DANGER
Laser radiation - class 2 (EN 60825-1)
Risk of injury to the eyes by staring into the laser beam.
DANGER
Crushing hazard
Risk of injury through upper limbs getting trapped.
DANGER
Danger of cut injuries
Risk of injury from cuts to limbs.
NOTICE
Instruction
Symbol for proper use of the machine.
Non-observance can result in malfunctions by or damage to the machine.
2
2.1
Safety information
7

Noise
Symbol for an area where noise levels can exceed 85 dB(A).
Non-observance can cause hearing problems or deafness.
Further information
Symbol for further information relating to a bought-in part.
Information
Action-related information.
General safety information
The machine may only be operated by persons who are familiar with the machine’s
operation and hazards and with the user manual.
▪ It is the operator’s responsibility to provide appropriate staff training.
Persons under the influence of alcohol, drugs or pharmaceutical products that impair
responsiveness must not operate the machine or carry out maintenance work on it.
The machine may only be operated if it is in perfect working condition.
If faults occur on the machine, work must be stopped immediately.
Ensure the machine is stable before starting it.
Minimum age of operative: 18 years.
Only one person may operate the machine at a time.
Take regular breaks to ensure concentration.
Ensure that your workplace is adequately illuminated as poor lighting can significantly
increase the risk of injury.
Never work without the protective guards in place.
Only carry out repair, set-up, maintenance and cleaning work when the drive is switched off
and the tool is stationary.
▪ If the machine has a PTO drive, the universal joint shaft must be removed from the
tractor.
▪ The electric motor must be switched off and the power cable disconnected.
Never leave the machine running unattended.
Switch off the machine's drive unit before carrying out any adjustments.
Only use original - POSCH - spare parts.
Do not modify or tamper with the machine.
Work on electrical equipment must only be carried out by qualified electricians.
Never use damaged cables.
Machines with electric motors must not be used in the rain as this can lead to a malfunction
of the switch or the motor.
Never stare into the laser beam.
For further information, please consult the supplied laser sensor user guide.
2.2
Safety information
8

Safety instructions for cut-splitters
Prior to starting up the machine, the machine operator must agree the safety provisions with
the operator for wood manipulation (crane, forklift, front-end loader, etc.) and must observe
these safety provisions and the safety instructions from the wood manipulation operator.
▪ This may mean that the machine operator is required to leave the place of operation
while the wood feed is loaded, in order to comply with the necessary safety distances.
These measures must be observed irrespective of how the wood feed takes place (roller,
chain, cross or step conveyor), for both stationary and mobile use.
Do not hold the log in your hand while sawing.
Do not remove offcuts or other parts of the workpiece from the cutting area while the
machine is running.
Never reach towards the rotating saw blade with gloves.
Only use the machine outdoors.
▪ Should the machine be used indoors, however, a local extractor unit (extraction at
source) is required.
The machine must always be properly maintained and must be kept free of waste material
such as chips and sawn-off pieces of wood.
Wear goggles or a face mask while working.
Use respiratory protection to reduce the risk of inhaling harmful dust.
Wear safety shoes and close-fitting clothes when working with this device.
Only use saw blades that are designed to reduce noise.
Do not use damaged or deformed saw blades.
Minimum saw blade
diameter Maximum saw blade diameter Bore
890 mm 900 mm 40 mm
Only saw blades conforming to the EN 847-1 standard may be used.
When turning off the machine, always be careful of the tool runout until the machine has
come to a standstill.
The working pressure of the hydraulic system must not exceed 230 bar.
Safety instructions for conveyor belts
Persons must keep clear of the danger zone.
It must be expected that material will be ejected at high speed to any position within this
area.
Never reach into the hopper or touch the conveyor belt when the machine is running.
Shut the drive down before removing any jammed pieces of wood.
The machine must not be started up without a conveyor belt (must be fitted) as an item of
protective equipment separating it from the splitting area (in line with EN ISO 13857-1).
Wear safety shoes and close-fitting clothes when working with this device.
Only use the machine outdoors.
2.3
2.4
Safety information
9

Wear protective gloves.
The working pressure of the hydraulic system must not exceed 230 bar.
Noise
The workplace-related, A-rated emission sound pressure level is
▪ 87 dB(A) when idling or
▪ 94 dB(A) when sawing,
measured at the operative's ear.
In the case of machines with a PTO drive, the noise level depends on the noise of the tractor.
Ear protection is therefore necessary.
The stated values are emissions values, and thus do not necessarily represent reliable
values for the work area. Although there is a correlation between emission and pollutant
levels, it is not possible to deduce reliably from that whether or not additional precautionary
measures are necessary. Factors that influence the level of pollutants present in the work
area include the individual nature of the work area, other sources of noise, e.g. the number
of machines and other work operations being carried out in the vicinity. Equally, permissible
values for a work area may vary between different countries. However, this information
should enable the user to estimate the dangers and risks more accurately.
Remaining risks
Even if all safety precautions are observed and the machine is used in accordance with the
instructions, some risks still remain:
▪ Touching of revolving parts or tools.
▪ Injury caused by flying logs or log pieces.
▪ Risk of burns if the engine is not properly ventilated.
▪ Hearing loss if ear protection is not worn when working.
▪ Human error (e.g. due to excessive physical exertion, mental strain, etc.)
With every machine, some risks still remain. Therefore you should always be very careful
when working. It is up to the operating personnel to ensure that work is carried out safely.
Proper use
The SpaltFix S-360 is a cutting and splitting machine for logs with a diameter of 7 - 35 cm.
Using pre-split firewood can lead to a lower level of firewood quality and decreased
performance of the machine.
The machine splits logs with a splitting force of 12 t into 2, 4, 6 or 8 sections. The section
length is adjustable from 20 - 50 cm.
The machine may only be used to process firewood.
Incorrect use
Any incorrect use or use other than that specified under "Proper use" is expressly forbidden.
2.5
2.6
2.7
2.8
Safety information
10

General
Scope
This user manual applies to the following machines:
Machine type
Article no. * Designation - Type Drive
M3857 SpaltFix S-360 - Z PTO
M3877 SpaltFix S-360 - ZE22D PTO/Electric motor
*....The article number is stamped on the machine's rating plate.
Models
Special equipment
.....C With oil cooler
.....F15 Conveyor belt 1.5 m, hydraulic drive
.....KF4 4 m sliding conveyor belt, hydraulic drive
.....KF5 5 m sliding conveyor belt, hydraulic drive
SO577 VolumeControl
Additional equipment
F0003458 Feed extension
F0002952 Chips - 100 mm extractor connection
F0001898 Tank heating
F0003485 SawControl
F0001826 6-billet splitting blade
F0001832 8-billet splitting blade
F0002955 Lighting unit
F0002251 Hour counter for machines with PTO drive
F0002942 Timber support block with lifting device
Longitudinal
conveyors are available in lengths of 2, 3 and 4 m
Cross conveyors are available in lengths of 2.2 / 3.2 and 4.2 m - with 2 to 4 chain strands
Description
The SpaltFix S-360 machine is a firewood processing machine which is used to cut and
then split firewood.
The log is cut in a horizontal position and is held in place with the claw while being cut.
The log is then cut to length by the hydraulically advanced saw blade.
Once the log has been sawn through, it drops into the splitting trough.
The ram of the hydraulic splitter advances and presses the log against the splitting knife.
The hydraulically height-adjustable splitting knife allows the optimum setting to be achieved
in any operating situation.
3
3.1
3.2
General
11

A choice of options is available for discharging the split logs, e.g. via a conveyor belt.
The cutting and splitting tool is hydraulically driven.
The machine is driven by an electric motor or a pto.
Major machine components
19
4
5
7
18
1
2
3
6
8
9
10
11
12 15
14
16
17
13
1Hold-down device 11 Feed
2 Splitter 12 Operation - splitter
3 Saw unit 13 Front guard plate
4 Rating plate 14 Frame
5 Rear safety guard 15 Hydraulic tank
6 Cover - V-belt 16 Control box
7 Drive – PTO shaft 17 Operation
8 Switch/plug 18 Safety guard
9 Three-point linkage 19 Splitting blade
10 Electric motor
3.3
General
12

Stickers and their meaning
Z2001156
1
3
2
4
5
6
7
9
8
1Only operate with all guards and protective equipment in
place
Do not open or remove guards or protective equipment
while the machine is in operation
2 Caution, tool runs on
3 Only carry out repair, set-up, maintenance and cleaning
work when the drive is switched off and the tool is stationary.
4 Wear protective gloves
5 Wear safety shoes
6 Wear goggles and ear defenders
7 Caution, moving tools
8 Only one person may operate the machine at a time
9 Always read the user manual before operating the machine
Laser radiation – do not look into the beam!
Z2001170
Note the direction of rotation of the motor. The pump will be
damaged if rotation is in the wrong direction.
Z2001320
Caution, tool runs on
Z2001084
Lift here
Z2001149
Our hydraulic system is filled with:
Z2001199
Connection: Conveyor belt
Z2001201
Connection: Cross conveyors
Z2001214
bar
Pressure measurement point
Z2001220
Rotational direction of motor
3.4
General
13

Z2001220
Rotational direction of PTO
Z2001220
Rotational direction of saw blade
PTO speed
Z2001311
Lifting point for forklift
Z2001360
Oil level
max 900 mm
min 890 mm
40 mm
Z2001394
Maximum saw blade diameter
Z2050400
Lubrication point
Stickers on controls
Stop
Z2001405
1
2
4
57
63
1 Feed (forwards)
2 Feed (backwards)
3 Saw
4 Split
5 Splitting knife (up / down)
6 Cross conveyor (forwards / backwards)
7 Conveyor belt (forwards / backwards)
Z2040020
Split
General
14

Stickers on belt conveyor
5 m
Z2001162
Danger zone
max. 35˚
Z2001206
Maximum angle (on conveyor belt)
Z2050400
Lubrication point
Stickers on longitudinal conveyor
5 m
Z2001162
Danger zone
Caution, moving tools
Z2050400
Lubrication point
Stickers on the cross-conveyor
5 m
Z2001162
Danger zone
1 m
max.
Z2001204
1,5 t
Maximum weight load
Z2050400
Lubrication point
General
15

Set-up
Ensure the machine is stable before starting it.
Set up the machine on a level, firm and clear work surface.
The machine must be placed directly on the ground. Do not place wooden boards, flat pieces
of metal etc. underneath it.
The machine must not be set up under an overhead electrical power line.
Folding down the feed
See ..... Feed [➙ 22]
Conveyor belt
▪ Move the conveyer belt to the working position.
See ..... Conveyor belt [➙ 42]
4
4.1
4.2
Set-up
16

Start-up
Before starting to operate the machine, please check that the protective and safety systems
are working and also the hydraulic hoses and oil level.
Before each start-up, the condition of the electrical cables must be checked.
Check that the saw blade is firmly seated before each use.
If a fault occurs during operation, the machine must be shut down immediately and secured
so it cannot be switched on accidentally or started-up by unauthorised persons.
Driven by electric motor (type E)
Machines with 400 V motor
The machine must only be operated on electric circuits equipped with 30 mA FI fault current
protection or a Portable Residual Current Device (PRCD).
Work on electrical equipment must only be carried out by qualified electricians.
Type E22
Connect the machine to the mains:
▪ Mains voltage 400 V (50 Hz)
▪ Circuit-breaker 32 A (tripping characteristic C)
▪ For the feed, a cable cross-section of at least 10 mm² must be used.
This cable cross-section is only a minimum specification. In the event of a lengthy
supply cable, its size must be determined by an electrician.
▪ Turn the switch to the ON position.
12
1Neutral position 2 On position
Note the rotation direction of the electric motor (see arrow on motor).
If the motor is rotating in the wrong direction:
A phase inverter in the plug controls the direction of rotation of the motor (press in the disc
in the plug with a screwdriver and turn 180˚).
5
5.1
5.1.1
Start-up
17

A tight plug connection can rip the CEE plug out of the switch housing.
▪ This can be remedied using standard plugs and a silicone spray.
Any such damage to the switch is not covered by the guarantee.
Control box
Functions on the control box
1
2
1Button (green) – Start system 2 Button (red) – Stop system
There are two buttons on the control box.
Switching on the electrical system:
▪ Press the green button (System start).
Switching off the electrical system:
▪ Press the red button (System stop).
Driven by tractor via cardan shaft (type Z)
▪ Assemble the machine on the three-point linkage of the tractor.
▪ Attach the universal joint shaft and secure with the safety chain.
▪ Clockwise rotation of the tractor PTO shaft.
▪ Turn the tractor's manual throttle to minimum.
5.1.2
5.1.2.1
5.2
Start-up
18

▪ Slowly engage the tractor PTO shaft and allow the machine to start moving.
▪ Set the required PTO shaft speed using the manual throttle.
Maximum PTO shaft speed:
▪ 480 rpm
The maximum PTO shaft speed must on no account be exceeded, otherwise the oil will
become too hot. This leads to premature wear and leaks in the pump, cylinder and hydraulic
pipes.
Before disengaging the universal joint shaft, set the manual throttle of the tractor to
minimum.
The universal joint shaft must be stored in the universal joint shaft linkage when it is
disconnected.
Connecting the power supply
If you use an oil cooler, VolumeControl or SawControl with your machine with Z-drive, an
additional power supply will be required.
▪ Connect the 3-pin continuous current plug to the tractor.
Supply voltage 12 V
16 A Continuous current
Remember to unplug the continuous current plug at the end of work, otherwise the
tractor battery may be drained.
If you do not have a 3-pole continuous current connection on the tractor, as an alternative
you can connect the 7-pole plug (brown + to 58L blue - to 31).
However, ensure that the aforementioned power ratings are available, as malfunctions
may otherwise occur.
5.2.1
Start-up
19

Operation
At outdoor temperatures below 0°C, let the machine idle for approximately five minutes
to allow the hydraulic system to reach the correct operating temperature (the hydraulic pipes
will then be warm to the touch).
Work operation
Only one person may operate the machine at a time.
Ensure that no other people are in the vicinity of the machine.
▪ Start the machine.
See ..... Start-up [➙ 17]
▪ Place the wood on the feed.
Operating the feed, saw and splitter
4
1
2
3
1Split 3 Saw
2 Feed - backwards 4 Feed - forwards
▪ Using the control lever (Infeed - advance) move the log as far as the log stop.
▪ Pull the control lever (sawing) forwards and saw through the wood.
▪ Hold the lever towards you until the log has been completely sawn through.
▪ Use the control lever (Split) to start a splitting stroke (push the lever briefly away from
you).
The splitting knife can be adjusted (to set the split centre point).
1
2
1Splitting blade – up 2 Splitting blade - down
▪ Adjust the centre of the splitting knife using the control lever (Splitting knife – up / down).
6
6.1
6.1.1
Operation
20