OXE 30-0101-200 User manual

SERVICE MANUAL 1.0
Publication No: ODM1004
DIESEL ENGINE

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OXE 150/200 HP SERVICE MANUAL

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OXE 150/200 HP SERVICE MANUAL
PREFACE
PREFACE
This Service Manual is designed to facilitate competent repair of the outboard
described here in.
The pictures and relevant descriptions show typical work that may not always
be applicable to the outboard at hand. This does not mean that pictures and
descriptions are inaccurate.
Plan and carrie out the repair work in a similar way.
Expert knowledge necessary for handling Diesel engines is a requirement for
correct handling of this powerhead.
NOTE! Only use fuels, lubricants etc. in accordance with Cimco Marine AB
regulations. Otherwise the manufacturer’s liability for defects will not apply!
For basic information on the fuels see table Recommended Fluids and Grease.
Any repair of components such as injection pump, alternator etc. ought to be le to
Cimco certified , distributors, or OEM service departments.
Best regards
Cimco Marine AB
Metallgatan 19a
SE-262 72 Ängelholm, Sweden
[phone]
[email protected]
Refer to your retailer if other publications are required.
Since our products are in continuous development, we reserve the right to make
technical modifications.
Reprinting, copying or translation, even of extracts, is not allowed without written
permission from Cimco Marine AB.
All rights under the copyright law are strictly reserved by Cimco Marine AB.

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OXE 150/200 HP SERVICE MANUAL

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OXE 150/200 HP SERVICE MANUAL
CONTENTS
CONTENT
Preface ________________________________________________________________________________ 3
Safety regulations ______________________________________________________________________ 11
Important! _______________________________________________________________________ 11
Warning signs / levels of warnings ___________________________________________________ 11
Regulations for prevention of accidents with personal injury _______________________________ 11
Regulations to prevent damage to engine and prevent wear________________________________ 12
prevention of environmental damage__________________________________________________ 13
Cleanliness ______________________________________________________________________ 14
Repetitive alerts __________________________________________________________________ 16
Specifications __________________________________________________________________________ 18
Engine mechanical specifications_____________________________________________________ 18
Engine Threshold values____________________________________________________________ 22
General tightening torques __________________________________________________________ 23
Fastener tightening specifications ____________________________________________________ 24
Recommended fluids and grease _____________________________________________________ 28
Tools and equipment ____________________________________________________________________ 29
Special tools _____________________________________________________________________ 30
Engine component description ___________________________________________________________ 36
Outboard overviews_____________________________________________________________________ 38
System and assembly overviews __________________________________________________________ 40
Cooling system ___________________________________________________________________ 40
Engine lubrication system __________________________________________________________ 41
Camsha timing components________________________________________________________ 42
Dry sump, filter, and tube ___________________________________________________________ 43
Cylinder head assembly ____________________________________________________________ 44
Engine block assembly _____________________________________________________________ 46
Intake manifold ___________________________________________________________________ 48
Turbo charger assembly ____________________________________________________________ 49
Fuel system description _________________________________________________________________ 50
Evacuating air from fuel system______________________________________________________ 51
Transmission component description _________________________________________________ 52
Hydraulic SYSTEM description _______________________________________________________ 53
Repetitive instructions___________________________________________________________________ 54
Replacing gaskets_________________________________________________________________ 54
Remove and install the top cowling ___________________________________________________ 55

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OXE 150/200 HP SERVICE MANUAL
CONTENTS
Fuel injection pump replacement__________________________________________________________ 57
Fuel injection pump removal ________________________________________________________ 58
Fuel injection pump bracket removal__________________________________________________ 59
Fuel injection pump installation ______________________________________________________ 62
Fuel filter _____________________________________________________________________________ 65
Fuel filter replacement _____________________________________________________________ 65
Replacing fuel filter element _______________________________________________________ 67
fuel injector feed pipe replacement ________________________________________________________ 68
Feed pipe removal (fuel pump to rail)__________________________________________________ 68
Feed pipe installation (fuel pump to rail) _______________________________________________ 69
Feed pipe removal (rail to injectors) __________________________________________________ 70
Feed pipe installation (rail to injectors) ________________________________________________ 71
Fuel rail assembly replacement __________________________________________________________ 72
Fuel rail assembly removal _________________________________________________________ 72
Fuel rail assembly installation _______________________________________________________ 73
Fuel Rail Pressure Sensor replacement ____________________________________________________ 74
Glow plug replacement __________________________________________________________________ 75
Glow plug removal ________________________________________________________________ 75
Glow plug installation ______________________________________________________________ 76
Draining and filling coolant _______________________________________________________________ 77
Draining coolant __________________________________________________________________ 78
Filling coolant ____________________________________________________________________ 78
Check coolant system______________________________________________________________ 79
Thermostat replacement_________________________________________________________________ 80
Heat exchanger Replacement_____________________________________________________________ 81
Heat exchanger removal____________________________________________________________ 81
Cleaning the heat exchanger ________________________________________________________ 84
Heat exchanger installation _________________________________________________________ 85
freshWater pump replacement ___________________________________________________________ 86
FreshWater pump removal__________________________________________________________ 86
freshWater pump installation ________________________________________________________ 86
Engine oil and oil filter replacement _______________________________________________________ 87
Engine oil and oil filter removal ______________________________________________________ 87
Engine oil and oil filter installation ____________________________________________________ 89
Oil filter adapter and oil cooler assembly replacement ________________________________________ 90
Oil filter adapter and oil cooler assembly removal ________________________________________ 90
Oil filter adapter and oil cooler assembly installation______________________________________ 92

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OXE 150/200 HP SERVICE MANUAL
CONTENTS
Oil pump replacement ___________________________________________________________________ 93
Oil pump removal _________________________________________________________________ 93
Oil pump installation ______________________________________________________________ 95
Filling up with engine oil_________________________________________________________________ 97
Positive crankcase ventilation oil separator replacement ______________________________________ 98
Positive crankcase ventilation oil separator removal _____________________________________ 98
Positive crankcase ventilation oil separator installation ___________________________________ 98
Turbocharger oil feed pipe replacement ____________________________________________________ 99
Turbocharger oil feed pipe removal ___________________________________________________ 99
Turbocharger oil feed pipe installation _________________________________________________ 99
Turbocharger oil return pipe replacement__________________________________________________100
Turbocharger oil return pipe Removal ________________________________________________ 100
Turbocharger oil return pipe installation ______________________________________________ 100
Alternator belt replacement _____________________________________________________________101
Alternator drive belt removal _______________________________________________________ 101
Alternator belt tensioner replacement_____________________________________________________104
Alternator replacement_________________________________________________________________105
Alternator removal _______________________________________________________________ 105
Alternator installation _____________________________________________________________ 105
camsha Timing belt replacement _______________________________________________________106
Water pump and crank sha balancer removal _________________________________________ 106
Timing belt removal ______________________________________________________________ 107
Timing belt inspection_____________________________________________________________ 108
Timing belt removal ______________________________________________________________ 109
Installing a new timimg belt ________________________________________________________ 111
Timing belt idler pulley replacement – lower ___________________________________________ 113
Camsha housing replacement, cleaning and inspection _____________________________________114
Camsha housing removal_________________________________________________________ 114
Camsha cover cleaning___________________________________________________________ 117
Camsha cover inspection _________________________________________________________ 117
Camsha housing installation ______________________________________________________ 119
Valve rocker arm cover replacement ______________________________________________________122
Valve lier roller replacement ___________________________________________________________123
Valve lier roller removal __________________________________________________________ 123
Valve lier roller installation ________________________________________________________ 123
Camsha sprocket replacement__________________________________________________________124

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OXE 150/200 HP SERVICE MANUAL
CONTENTS
Camsha rear cover replacement ________________________________________________________125
Camsha rear cover removal _______________________________________________________ 125
Camsha rear cover installation_____________________________________________________ 125
Camsha replacement__________________________________________________________________126
Intake camsha removal __________________________________________________________ 127
Intake camsha installation ________________________________________________________ 128
Exhaust camsha removal _________________________________________________________ 130
Exhaust camsha installation_______________________________________________________ 131
Camsha position sensor replacement ____________________________________________________132
Cylinder head replacement ______________________________________________________________133
Cylinder head removal ____________________________________________________________ 133
Fold away the engine wiring harnesS ________________________________________________ 135
Cylinder head installation __________________________________________________________ 138
Piston, connecting rod, and bearing replacement____________________________________________141
Piston, connecting rod, and bearing removal___________________________________________ 141
Piston and connecting rod disassemble/assemble ______________________________________ 142
Piston, connecting rod, and bearing installation ________________________________________ 143
Engine flywheel replacement ____________________________________________________________144
Engine flywheel removal __________________________________________________________ 144
Engine flywheel installation ________________________________________________________ 145
Cranksha oil seal replacement __________________________________________________________146
Cranksha oil seal removal ________________________________________________________ 146
Cranksha oil seal installation ______________________________________________________ 147
Cranksha and bearing replacement ______________________________________________________148
Cranksha end play measurement __________________________________________________ 148
Cranksha and bearing removal ____________________________________________________ 148
Cranksha and bearing installation __________________________________________________ 150
Piston oil nozzle replacement____________________________________________________________152
Piston oil nozzle removal __________________________________________________________ 152
Piston oil nozzle installation ________________________________________________________ 152
Intake manifold replacement ____________________________________________________________153
Intake manifold removal ___________________________________________________________ 153
Intake manifold disassembly _______________________________________________________ 157
Intake manifold cleaning and inspection ______________________________________________ 158
Intake manifold assemblY__________________________________________________________ 159
Intake manifold installation ________________________________________________________ 160
Dry sump and Oil pan baffle replacement __________________________________________________162
Oil pan baffle removal _____________________________________________________________ 162
Oil pan baffle installation___________________________________________________________ 162

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OXE 150/200 HP SERVICE MANUAL
CONTENTS
Propeller replacement__________________________________________________________________163
Propeller removal ________________________________________________________________ 163
Propeller installation______________________________________________________________ 166
Lower belt replacement ________________________________________________________________169
Cowling removal _________________________________________________________________ 169
Upper belt housing removal ________________________________________________________ 170
Draining hydraulic oil in lower housing _______________________________________________ 172
Lower housing disassembly________________________________________________________ 173
Gearbox Disassembling ___________________________________________________________ 174
Lower belt Installation ____________________________________________________________ 178
Reinstalling bearing housing in gearbox ______________________________________________ 183
Reinstalling propellersha components_______________________________________________ 183
Reassembling the gearbox components ______________________________________________ 185
Refill hydraulic oil ________________________________________________________________ 187
Reinstall the upper belt housing _____________________________________________________ 187
Propeller sha bearing replacement ______________________________________________________190
800 h service ____________________________________________________________________ 190
Remove the propeller sha bearing __________________________________________________ 190
Shims, sha sleeves and radial seals replacement in gearbox _________________________________192
800 h service ____________________________________________________________________ 192
Removing and installing the inner gearbox bearings_____________________________________ 193
Removing and installing bearings and oil seals in the bearing housing ______________________ 195
Removing and installing the sleeves _________________________________________________ 196
Removing and installing bearing races and shims in the gearbox lid ________________________ 197
Measuring the axial free play _______________________________________________________ 199
Change lower belt oil___________________________________________________________________201
Change upper belt oil___________________________________________________________________203
Upper belt replacement_________________________________________________________________204
Replace belt pulley seals___________________________________________________________ 205
Replace zinc anodes ______________________________________________________________ 205
Seawater pump impeller replacement_____________________________________________________206
Clean Seawater strainer ________________________________________________________________207
Replace Seawater outlet nipple __________________________________________________________208
Drain and fill coolant ___________________________________________________________________209
Fill coolant______________________________________________________________________ 210

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OXE 150/200 HP SERVICE MANUAL
Antifreeze Preservation Of seawater system _______________________________________________212
Short-term storage_______________________________________________________________ 212
Long-term storage _______________________________________________________________ 213
Hydraulic oil filter Replacement __________________________________________________________214
Hydraulic pump replacement ____________________________________________________________216
Air Filter Replacement _________________________________________________________________217
Air filter removal _________________________________________________________________ 217
Clean the turbo charger ___________________________________________________________ 217
Air filter installation_______________________________________________________________ 217
Check power tilt and trim system_________________________________________________________218
Checking the power tilt and trim function _____________________________________________ 218
Electrical system ______________________________________________________________________224
Electrical Components ____________________________________________________________ 224
Engine control unit (ECU) __________________________________________________________ 226
wiring _________________________________________________________________________ 227
Maintenance schedules _________________________________________________________________248
First Inspection __________________________________________________________________ 248
Service at 200 hours ______________________________________________________________ 249
Service at 800 hours ______________________________________________________________ 251
Service record - Lower belt ________________________________________________________ 253
Service record - Lower belt ________________________________________________________ 254
Troubleshooting _______________________________________________________________________255
Operating faults and possible causes_________________________________________________ 255
Fault table ______________________________________________________________________ 256
CONTENTS

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OXE 150/200 HP SERVICE MANUAL
SAFETY REGULATIONS
SAFETY REGULATIONS
Important safety regulations are summarized in this quick-reference overview and
arranged by topic to effectively convey the knowledge necessary to avoid accidents
causing injury, damage or environmental hazard. Additional information can be
found in the User's Manual or Installation Manual of the outboard.
IMPORTANT!
Should an accident occur despite all precautionary measures, particularly one
involving contact with corrosive acid, fuel contamination of the skin, scalding by hot
oil, antifreeze splashing into the eyes etc. seek medical assistance immediately.
WARNING SIGNS / LEVELS OF WARNINGS
Important instructions concerning personal and technical safety are emphasized
as follows..
!DANGER
This refers to working and operating procedures which must be complied
with in order to avoid personal injury.
!WARNING
This refers to working and operating procedures which must be complied
with in order to prevent damage to, or destruction of, material.
NOTE! Explanatory descriptions which help in understanding the relevant work
or operating procedure to be carried out.
REGULATIONS FOR PREVENTION OF ACCIDENTS
WITH PERSONAL INJURY
Inspection, adjustment and repair work may only be performed by
authorized and skilled personnel.
!DANGER
This refers to working and operating procedures which must be complied
with in order to avoid personal injury.
- Prior to installation work, switch off the battery master switch.
- When carrying out maintenance and repair work, ensure that the
engine cannot be accidentally started from the bridge by unauthorized
personnel.
- The engine may only be started and operated by authorised personnel.
- When the engine is running, keep a safe distance to the
rotating parts.
- Wear close-fitting working clothes.

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OXE 150/200 HP SERVICE MANUAL
SAFETY REGULATIONS
- Do not touch hot engine with bare hands: Risk of burns.
- Keep area surrounding engine, ladders and stairways free of oil and
grease. Accidents caused by slipping inflict serious injury.
- Only work with tools in good condition. Worn spanners / wrenches slip
cause danger of injury.
- Personnel must not stand under an engine suspended on a crane hook.
Keep liing gear in order.
- Open the coolant circuit only when the engine has cooled down. If
opening the coolant circuit while the engine is hot is unavoidable,
observe the instructions in chapter Maintenance in the User’s Manual.
- Do not tighten or undo pipes and hoses under pressure (lubricating
oil circuit, coolant circuit and any downstream hydraulic oil circuits).
Undoing pressurized hoses can inflict serious injury to the body.
- When working on the electrical system, disconnect the negative cable
from the battery first. When reconnecting the battery power cables
reconnect the negative cable last to reduce the risk of electrical damage
to personnel and engine.
- Follow the manufacturer’s instructions for handling batteries. Battery
acid is toxic, caustic and battery gases are explosive.
REGULATIONS TO PREVENT DAMAGE TO ENGINE AND
PREVENT WEAR
- Clean the engine thoroughly prior to repairs.. Ensure that dirt, sand or
foreign matter will not enter the engine during repair work.
- If engine operation is abnormally, immediately Determine the cause of
the disruption, rectify the cause prior to restart in order to prevent further
damage to the outboard..
- Always use genuine OXE Diesel parts only. Installation of “equally” good parts
from other suppliers may cause severe damage Any warranty is void, and
the installing workshop is held liable for costs of damage to outboard and
people..
- Never allow the engine to run dry, i.e. without lubricant or coolant.
Appropriate notices must be attached to engines that are not ready for
operation.
- Modern components of diesel injection consist of high-precision parts which
are exposed to extreme stresses. The high-precision technology requires
the utmost cleanliness during all work on the fuel system. Even the smallest
particle of dirt can lead to the failure of components.
- Use only OXE Diesel-approved service products (fuel, engine oil, anti-freeze
and anti-corrosion agent).
Pay attention to cleanliness. Diesel fuel must be free of water.
- Do not fill engine oil beyond the max. level mark of the disptick. Do not
exceed the maximum permissible tilt of the engine.
Serious damage to the engine may result if these instructions are not
adhered to.
- Control and monitoring devices (charge control, oil pressure, coolant
temperature) must be in perfect working order.

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OXE 150/200 HP SERVICE MANUAL
SAFETY REGULATIONS
PREVENTION OF ENVIRONMENTAL DAMAGE
Engine oil and filter elements / cartridges, fuel / fuel filter
- Dispose of used oil according to local environmental legislation.
- Take strict precautions to ensure that no oil or Diesel fuel contaminate soil or
drainages.
!CAUTION
Risk of contamination of drinking water.
- Filter elements are classed as dangerous waste and must be treated as such.
Coolant
- Treat undiluted corrosion protection agents and / or antifreeze as
hazardous waste.
- When disposing of used coolant, the environmental legislation issued by the
relevant local authorities must be adhered to.
Notes on safety in handling used engine oil
Prolonged or repeated contact between the skin and any kind of engine oil Dries
out and increases the risk of skin-related illnesses such as eczema. Common
effects in the exposed skin are dry sensations, irrtation and inflammation. Drying,
irritation or inflammation of the skin may therefore occur. Used engine oil also
contains hazardous substances that have caused skin cancer in tests on animals. If
the basic principles of work safety and hygiene are followed, handling used engine
oil does not represent a health hazard.
Precautionary measures to protect your health
- Avoid prolonged or repeated skin contact with used engine oil.
- Protect your skin by means of suitable agents (creams etc.) or wear
protective gloves.
- Clean skin which has been in contact with engine oil.
- Wash thoroughly with soap and water. A nail brush provides effective
assistance here.
- Special hand cleaning agents make it easier to clean dirty hands.
- Do not use petrol (gasoline), diesel fuel, gas oil or solvents as
washing agents.
- Aer washing apply a fatty skin cream to the skin.
- Change clothing and shoes that are soaked in oil.
- Do no put oily cloths in your pockets.
Ensure that used engine oil is disposed of in appropriate manner. Engine oil
is a substance that endangers the water supply.
For this reason do not let engine oil get into the ground, waterways, the drains or
the sewers. Violations of local environmental legislation are punishable by law.
Carefully collect and dispose of used engine oil. Information on collection points
can be obtained from retailers, the supplier or the local authorities.

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OXE 150/200 HP SERVICE MANUAL
SAFETY REGULATIONS
CLEANLINESS
Modern components of diesel injection consist of high-precision parts exposed to
extreme stresses. The high-precision technology requires the utmost cleanliness
during all work on the fuel system.
Even the smallest particle of dirt can lead to the failure of components.
!WARNING
RISK OF DAMAGE OF EXPOSURE TO DIRT OR INFILTRATION OF FOREIGN
PARTICULATES.!
The measures described as follows are essential before work begins:
- Before working on the clean side of the fuel system clean the engine and
the engine compartment (high-pressure cleaner). During cleaning the
fuel system must be closed.
- Carry out visual inspection for any leakage or damage to the fuel system.
- Do not spray the high-pressure cleaner direct onto the electric
components, alternatively keep them covered.
- Do not carry out any welding or sanding work in the engine compartment
during maintenance / repair.
- Avoid air movements (any swirling of dust when starting engines).
- The area of the still closed fuel system must be cleaned and dried with
the aid of compressed air.
- Remove detached particles of dirt such as paint chippings and insulation
material with a suitable extractor (industrial type vacuum cleaner).
- Cover areas of the engine compartment from where dust particles could
be detached with clean foil.
- Wash your hands and put on clean work clothes before starting the
disassembly work.
- Clean tools and working materials before starting to work.
!WARNING
RISK OF DAMAGE FROM PENETRATION OF DIRT CONTAMINATION!
When carrying out the work it is essential to comply with the following
measures:
- When the clean side of the fuel system has been opened it is not
permissible to use compressed air for cleaning.
- During assembly work loose dirt must be removed with the aid of
suitable extractors (industrial type vacuum cleaners).
- Use only fluff-free cleaning cloths on the fuel system.
- Only tools without any damage may be used.
NOTE! Avoid using cracked chrome coatings due to the risk of flaking
and contamination.

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OXE 150/200 HP SERVICE MANUAL
SAFETY REGULATIONS
- When removing and installing components do not use materials such
as cloths, cardboard or wood since these could shed particles and fine
fibres.
- If any paint chips / flakes off when connections are loosened (from
possible over-coating) these chippings must be carefully removed before
finally loosening the screw connection.
- The connection openings of all removed parts on the clean side of the
fuel system are to be closed immediately with suitable caps (see special
tools).
- These caps / stoppers must be packed protected from dust prior to use
and to be disposed of aer usage.
- Following this all the components must be carefully stored in a clean,
closed container.
- Never use used cleaning or testing liquids for these components.
- New parts must not be removed from their original packing material
until directly before use.
- Work on removed components may be carried out only at a workplace
specially equipped for it.
- If removed parts are are to be transported, always use the original
packing material of the new part.

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OXE 150/200 HP SERVICE MANUAL
REPETITIVE ALERTS
Battery disconnect
!DANGER
Unless directed otherwise, the ignition and start switch must be in the OFF
or LOCK position, and all electrical loads must be OFF before servicing any
electrical component. Switch OFF the battery main switch or disconnect
the negative battery cable to prevent an electrical spark should a tool or
equipment come in contact with an exposed electrical terminal. Failure to
follow these precautions may result in personal injury and/or damage to the
engine or its components.
Relieving hydraulic pressure warning
Before performing any service measures on the hydraulic system, ensure
that there is no system pressure. To relieve system pressure follow this
procedure:
- Turn the ignition key to IGN& ACC.
- Shi in gear a couple of times in order to release the hydraulic pressure.
- Turn off ignition.
Cleaning solvent
!DANGER
Bodily injury may occur if the cleaning solvent is inhaled or exposed to the
skin. Ensure proper ventilation!
Eye protection
!DANGER
Approved safety glasses and gloves should be worn when performing this
procedure to reduce the risk of personal injury.
Moving parts and hot surfaces
!DANGER
in order to prevent physical injury avoid contact with moving parts and hot
surfaces while working around a running engine.
Protective goggles and glove
!DANGER
Always wear protective goggles and gloves when removing exhaust parts as
falling rust and sharp edges from worn exhaust components could result in
serious personal injury.
SAFETY REGULATIONS

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OXE 150/200 HP SERVICE MANUAL
Safety goggles and fuel
!DANGER
Always wear safety goggles when working with fuel in order to protect the
eyes from fuel splash.
Component fastener tightening
!WARNING
Replacement components must be the correct part number for the
application. Components requiring the use of the thread locking compound,
lubricants, corrosion inhibitors, or sealants are identified in the service
procedure. Some replacement components may come with these coatings
already applied. Do not use these coatings on components unless specified.
These coatings can affect the final torque, which may affect the operation
of the component. Use the correct torque specification when installing
components in order to avoid damage.
Fastener
!WARNING
Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Do not use paints,
lubricants, or corrosion inhibitors on fasteners, or fastener joint surfaces,
unless specified. These coatings affect fastener torque and joint clamping
force and may damage the fastener. Use the correct tightening sequence and
specifications when installing fasteners in order to avoid damage to parts
and systems. When using fasteners that are threaded directly into plastic,
use extreme care not to strip the mating plastic part(s). Use hand tools only,
and do not use any kind of impact or power tools. Fastener should be hand
tightened, fully seated, and not stripped.
Torque-to-yield fastener
!CAUTION
This engine is equipped with torque-to-yield or single use fasteners. Install a
NEW torque-to-yield or single use fastener when installing this component.
Failure to replace the torque-to-yield or single use fastener could cause
damage to the outboard or component.
SAFETY REGULATIONS

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OXE 150/200 HP SERVICE MANUAL
SPECIFICATIONS
SPECIFICATIONS
ENGINE MECHANICAL SPECIFICATIONS
Application 150/200
Specification
Metric Imperial
General Data
Engine Type Diesel, L4
Displacement 2.0 liter 122 cu in
Intake induction system Turbocharged, intercooled
Maximum Power @ Engine Speed kW/RPM - LBS (A20DTH) 147 kW at 4100 RPM 200 HP at 4100 RPM
Maximum Torque @ Engine Speed Nm /RPM - LBS
(A20DTH)
415 Nm / 2500 RPM 306 lb  / 2500 RPM
Fuel Diesel
Dry weight 340 kg 2459 lb 
Wet weight 358 kg 2589 lb 
Alternator output 130 A
Rig length 20", 25" or 30"
Cooling Closed cooling circuit
Starting Electric
Shi Electro-hydraulic
Clutch Hydraulic multi-friction plate
Gear ratios 1.73:1 or 2.17:1
Dimensions (25" leg), LHW 1000 x 1880 x 680 mm 39.37 x 74.02 x 26.77 in
Bore 90.0 mm 3.54 in
Stroke 90.4 mm 3.56 in
Compression Ratio 16.5:1
Idle Speed 850 RPM
Firing Order 1-3-4-2
Engine Height - Total Dimensions Oil Pan to Cover 708 mm 28 in
Engine Length - Mounting Bracket to Thermostat Housing 701 mm 27.6 in

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OXE 150/200 HP SERVICE MANUAL
Application 150/200
Specification
Metric Imperial
Cranksha
Axial Clearance 0.054 - 0.226 mm 0.0021 - 0.0089 in
Axial Thrust Washers 2.469 - 2.485 mm 0.0972 - 0.0978 in
Bearing Bore Diameter in Cylinder Block - Class A 63.705 - 63.709 mm 2.508 - 2.5082 in
Bearing Bore Diameter in Cylinder Block - Class B 63.709 - 63.714 mm 2.5082 - 2.5084 in
Bearing Bore Diameter in Cylinder Block - Class C 63.714 - 63.718 mm 2.5084 - 2.5086 in
Main Bearing Clearance 0.026 - 0.055 mm 0.001 - 0021 in
Main bearing Journal Standard Size
Main Bearing Journal Diameter - Class A - Code no. 1 (red) 59.994 - 60.0 mm 2.3619 - 2.3622 in
Main Bearing Journal Diameter - Class B - Code no. 2 (blue) 59.988 - 59.994 mm 2.3617 - 2.3619 in
Main Bearing Journal Diameter - Class C - Code no. 3
(yellow)
59.982 - 58.988 mm 2.3614 - 2.3617 in
Main Bearing Shells - Class A - Code no. 1 (red) 1.831 - 1.837 mm 0.072 - 0.0723 in
Main Bearing Shells - Class B - Code no. 2 (blue) 1.836 - 1.844 mm 0.07228 - 0.0726 in
Main Bearing Shells - Class C - Code no. 3 (yellow) 1.843 - 1.849 mm 0.07256 -0.07279 in
Main Bearing Journal Undersize 0.127 mm (0.005 in)
Main Bearing Journal Diameter - Class A - Code no. 1
(brown)
59.867 - 59.982 mm 2.3569 - 2.3614 in
Main Bearing Journal Diameter - Class B - Code no. 2
(green)
59.861 – 59.867 mm 2.3567 - 2.3569 in
Main Bearing Journal Diameter - Class C - Code no. 3 (black) 59.855 – 59.861 mm 2.3564 - 2.3567 in
Main Bearing Shells - Class A - Code no. 1 (brown) 1.894 - 1.900 mm 0.07456 – 0.07480 in
Main Bearing Shells - Class B - Code no. 2 (green) 1.899 - 1.907 mm 0.07476 – 0.07507 in
Main Bearing Shells - Class C - Code no. 3 (black) 1.906 - 1.912 mm 0.07503 – 0.07527 in
Crank Pin Journal Diameter - Class A 50.799 - 50.805 mm 1.9999 - 2.0002 in
Crank Pin Journal Diameter - Class B 50.793 - 50.799 mm 1.9997 - 1.9999 in
Crank Pin Journal Diameter - Class C 50.787 - 50.793 mm 1.9995 - 1.9997 in
Crank Pin Journal Diameter Oversize - Class A 50.672 - 50.678 mm 1.995 - 1.9952 in
SPECIFICATIONS

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OXE 150/200 HP SERVICE MANUAL
Application 150/200
Specification
Metric Imperial
Crank Pin Journal Diameter Oversize - Class B 50.666 - 50.672 mm 1.9947 - 1.995 in
Crank Pin Journal Diameter Oversize - Class C 50.660 - 50.666 mm 1.9945 - 1.9947 in
Cylinder Head Gasket
Thickness without Hole 0.95 mm 0.0374 in
Thickness with 1 Hole 1.05 mm 0.0413 in
Thickness with 2 Holes 1.15 mm 0.0452 in
Block
Cylinder Block Height 236.5 mm 9.3 in
Cylinder Bore Diameter Grade A 83.0 mm 3.2677 in
Cylinder Bore Diameter Grade B 83.01 mm 3.2681 in
Cylinder Bore Diameter Grade C 83.02 mm 3.2685 in
Cylinder Bore Diameter Oversize +0.1 mm +0.0039 in
Compression Height 46.63 mm 1.84 in
Connecting Rod Length 145 mm 5.7 in
Engine Oil
Viscosity Refer to Recommended fluids and grease
Quality Refer to Recommended fluids and grease
Oil Change Including Filter Refer to Recommended fluids and grease
Oil Consumption Liter/1 000 engine hours max. 0.9 Liter/3200km max. 37 cu in/200 miles
Standard Oil Pump
Oil Pressure - @ Idle Speed @ 90°C (194°F) >100 kPa >14.50 psi
Oil Pressure - @ 4000 RPM @ 90°C(194°F) >400 kPa >58 psi
Exhaust Manifold
Exhaust Manifold Surface Flatness 0.25 mm 0.0100 in
Piston Rings
Piston Ring End Gap -
First Compression Ring - @ 10 mm (0.393 in) down
0.20-0.35 mm 0.0078-0.0137 in
Piston Ring End Gap -
Second Compression Ring - @ 18 mm (0.708 in) down
0.60-0.80 mm 0.0236-0.0
SPECIFICATIONS