Vortex MINI ROK User manual

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VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. [phone]
!
VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. [phone]
!
OTK KART GROUP srl
"#$!%&#!'()*#+#,!-.!/!01232!456"7886!9:*&;<#$=!>?78@A?&BC!DEF!2E2!.32G.2-!/!H$I!DEF!2E2!.32G.F3!
Rev. 30/09/15
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MINI!ROK!
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OWNER’S!
MANUAL!
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VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. [phone]
!
VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. [phone]
!
OTK KART GROUP srl
"#$!%&#!'()*#+#,!-.!/!01232!456"7886!9:*&;<#$=!>?78@A?&BC!DEF!2E2!.32G.2-!/!H$I!DEF!2E2!.32G.F3!
Rev. 30/09/15
INDICE!
!
1.!GENERAL!INFORMATION!3!
-C-C!>+J*(%K<J#(+!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! E!
-C0C!'LMN(B;!!!!!!!!!!!!!E!
-CEC!'$O&JL!>+O(*M$J#(+!!!!!!!!!!!E!
-CGC!?&<P+#<$B!')&<#O#<$J#(+;!!!!!!!!!!G!
-C1C!')&<#$B!?&<P+#<$B!')&<#O#<$J#(+;!O(*!Q(M(B(R$J&%!6+R#+&!! ! ! ! G!
-C.C!4$<S$R#+R!!!!!!!!!!!!G!
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2.!ENGINE!ASSEMBLING!!!!!!!!!!!1!
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3.!ENGINE/CHASSIS!ASSEMBLY!!!!!!!!!-1!
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4.!STARTING!AND!BRAKE=IN!!!!!!!!!!00!
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5.!SERVICING!YOUR!ENGINE!!!!!!!!!!0E!
1C-C!T$#+J&+$+<&!'<P&%KB&!$+%!7%UK;JM&+J;!!!!!!!0E!
1C0C!?(*VK&!WP$*J!!!!!!!!!!!!0E!
1CEC!'#X&;!$+%!T&$;K*&;!!!!!!!!!!!0G!
1CGC!WP$#+!!!!!!!!!!!!!0G!
1C1C?P*(JJB&!W$NB&!!!!!!!!!!!!0G!
1C.C!W$*NK*&JJ(*!!!!!!!!!!!!0G!
1CYC!')$*S!4BKR!!!!!!!!!!!!01!
1C3C!6IP$K;J!!!!!!!!!!!!0.!
1CFC!WBKJ<P!$+%!'J$*J&*!Z&$*!!!!!!!!!!0.!
1C-2C!4#+#(+!!!!!!!!!!!!!03!
1C--CWLB#+%&*!Q&$%!!!!!!!!!!0F!
1C-0CWLB#+%&*!!!!!!!!!!!!!E2!
1C-EC4#;J(+!!!!!!!!!!!!!E-!
1C-GCW(++&<J#+R!5(%!!!!!!!!!!!E0!
1C-1C:(JJ(M!6+%!!!!!!!!!!!!E0!
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6.!ENGINE!EXPLODED!VIEW!AND!PARTS!LIST!!!!!!!EE!
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7.!CONTACTS!!
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!
VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. [phone]
!
VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. [phone]
!
OTK KART GROUP srl
"#$!%&#!'()*#+#,!-.!/!01232!456"7886!9:*&;<#$=!>?78@A?&BC!DEF!2E2!.32G.2-!/!H$I!DEF!2E2!.32G.F3!
Rev. 30/09/15
1.1. INTRODUCTION!
?P$+S!L(K!O(*!L(K*!)K*<P$;#+R!(O!$!"(*J&I!&+R#+&C!?P#;!M$+K$B!<(+J$#+;!#+O(*M$J#(+!(+!P([!J(!
P&B)!L(K![#JP!R&JJ#+R!JP&!N&;J!*&;KBJ;!O*(M!L(K*!+&[!&+R#+&C!HK*JP&*M(*&,!#J![#BB!&I)B$#+!L(K!P([!
J(!()&*$J&!L(K*!"(*J&I!&+R#+&!;$O&BL!$+%!#+!$!)*()&*!M$++&*C!
!
"(*J&I!K)%$J&!JP#;!M$+K$B!<(+;J$+JBLC!7BB!JP&!#+O(*M$J#(+!#+!JP#;!M$+K$B!#;!N$;&%!(+!JP&!B$J&;J!
&I)&*#&+<&!$+%!)*(%K<J!#+O(*M$J#(+!$\$#B$NB&!$J!JP&!J#M&!(O![*#J#+RC!!
"(*J&I!*&;&*\&!JP&!*#RPJ!J(!M$S&!$+L!S#+%!(O!<P$+R&;!J(!JP#;!M$+K$B!$J!$+LJ#M&![#JP(KJ!+(J#<&!$+%!
[#JP(KJ!#+<K**#+R!#+!$+L!(NB#R$J#(+C!
!
?P#;!M$+K$B!;P$BB!N&!<(+;#%&*&%!)$*J!(O!JP&!"(*J&I!&+R#+&!$+%!;P(KB%!*&M$#+![#JP!JP&!&+R#+&!#J;&BO!
#O!*&;(B%C!
!
1.2. SYMBOLS!
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!
Personal injury Mechanical Danger Caution
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4$L!$JJ&+J#(+!J(!JP&!;LMN(B;!(O!JP#;!M$+K$BC!?P&L!$B&*J!L(K!(O!%$+R&*(K;!;#JK$J#(+;!O(*!L(K!(*!O(*!
L(K*!&+R#+&C!
1.3. SAFETY!INFORMATION!
!! ! !
A](!+(J!;J$*J!JP&!&+R#+&!#+%((*!$;!R$*$R&;,!J*$#B&*;,!&J<C!'J$*J!JP&!&+R#+&!#+!$![&BBA\&+J#B$J&%!$*&$!
(+BLC!6IP$K;J!&M#;;#(+;!$*&!P$X$*%(K;!J(!L(K*!P&$BJPC!
A7B[$L;![&$*!RB(\&;!$+%!)*()&*!<B(JP#+R![P&+![(*S#+R!(+!L(K*!&+R#+&C!
A^;&!<$KJ#(+![P&+!P$+%B#+R!OK&BC!Z$;(B#+&!#;!OB$MM$NB&!$+%!&I)B(;#\&C!_P&+![(*S#+R![#JP!OK&B,!%(!
+(J!;M(S&!(*!K;&!#J!+&$*!O#*&!(*!OB$M&;C!7\(#%!$+L!;S#+!<(+J$<J!$+%!#+P$B#+R!OK&B!\$)(*;C!
A`&\&*!J(K<P!M(\#+R!)$*J;![P&+!JP&!&+R#+&!#;!*K++#+RC!!
A]K*#+R!()&*$J#(+!N(JP!&+R#+&!$+%!MKOOB&*,!N&<(M&!\&*L!P(JC!](!+(J!J(K<P!JP&M!$+%!%(!+(J!)B$<&!
$+LJP#+R!(+!JP&M!$OJ&*!()&*$J#(+C!!
A](!+(J!J(K<P!JP&!;)$*S!)BKR!(*!<$NB&C!>J!M$L!)*(\(S&!&B&<J*#<$B!;P(<S;C!
A^+%&*;J$+%!JP&!()&*$J#(+!(O!$BB!<(+J*(B;!$+%!B&$*+!P([!J(!;J()!JP&!&+R#+&!VK#<SBL!#+!<$;&!(O!
&M&*R&+<LC!
A](!+(J!K;&!JP&!&+R#+&![#JP(KJ!<BKJ<P!<(\&*!$+%!<P$#+!)*(J&<J#(+C!
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!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !
!
VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. [phone]
!
VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. [phone]
!
OTK KART GROUP srl
"#$!%&#!'()*#+#,!-.!/!01232!456"7886!9:*&;<#$=!>?78@A?&BC!DEF!2E2!.32G.2-!/!H$I!DEF!2E2!.32G.F3!
Rev. 30/09/15
1.4. TECHNICAL!SPECIFICATIONS!
!
!
WLB#+%&*!]#;)B$<&M&+J!9M$I=!
.2<<C!
WLB#+%&*!:(*&!9M$I=!
G0,-2!MMC!
4#;J(+!'J*(S&!
GE,22!MMC!
7%M#;;#(+!;L;J&M!
4#;J(+!4(*J!!
W((B#+R!'L;J&M!
H*&&!$#*!
W$*NK*&J(*!
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>R+#J#(+!'L;J&M!
'&B&JJ*$!
>R+#J#(+!?L)&!
]#R#J$B!
>R+#J#(+!?#M#+R!
E!MMC!
')$*S!4BKR!Z$)!
2,3!MMC!
HK&B!T#IJK*&!!
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6+R#+&!_&#RPJ!
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!
A7BB!;#X&;!$+%!M&$;K*&M&+J;!#+!JP#;!M$+K$B!$*&!&I)*&;;&%!#+!M&J*#<;C!
A7B[$L;!K;&!(*#R#+$B!"(*J&I!)$*J;!$+%!)*()&*!J((B;![P&+![(*S#+R!(+!L(K*!&+R#+&C!
A4*()&*!OK&B!M#I!#;!+&<&;;$*L!O(*!()J#MKM!&+R#+&!B#O&!$+%!)&*O(*M$+<&C!!
!
1.5. SPECIAL!TECHNICAL!SPECIFICATIONS!FOR!HOMOLOGATED!ENGINE!
!
"(*J&I!T#+#!5(S!6+R#+&!#;!)*(%K<&%!#+!(+&!\&*;#(+!(+BLC!Q([&\&*,!*&O&*!J(!L(K*!<(K+J*L!
P(M(B(R$J#(+!O#B&!O(*!&\&+JK$B!;)&<#O#<!*KB&;!$+%d(*!;#X&;C!
!
1.6. PACKAGING!
@(K*!&+R#+&![#BB!N&!)$<S&%!#+!$!;&$B&%!N(I![#JP!JP&!"(*J&I!B(R(!)*#+J&%!(+!$+%!$!;J#<S&*![#JP!
M(%&B!$+%!;&*#$B!+KMN&*!$JJ$<P&%C!>J![#BB!N&!$!;&<(+%!N(I!<(M)B&J&![#JP!$<<&;;(*#&;!$;!
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!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !
!
VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. [phone]
!
VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. [phone]
!
OTK KART GROUP srl
"#$!%&#!'()*#+#,!-.!/!01232!456"7886!9:*&;<#$=!>?78@A?&BC!DEF!2E2!.32G.2-!/!H$I!DEF!2E2!.32G.F3!
Rev. 30/09/15
!
2. ENGINE!ASSEMBLING!
!! ! !
!
!!In!order!to!perform!this!job,!you!will!need!the!following!tools:!
Compressed!air!
!
Allen!Wrench!
3!=!4!=!5!!=!6!=!8!mm!
Fixed!Wrench!
5!=!7!=!8!!=!10!–!14!=!17!mm!
Flat!Pliers!
!
Socket!Spanner!
11!mm!
Hooker!
!
Straight!Ruler!
!
Cross!Screwdriver!
!
Flat!Screwdriver!
!
Torque!Wrench!
!
!
1!
!Compressed!air!
^+)$<S!JP&!&+R#+&!$+%!*&M(\&!$+L!)$<S$R#+R!
M$J&*#$B!(+!#JC!
!
!
!
!
!
!
!
2!
!6mm!Allen!Wrench!
8$L!JP&!&+R#+&!(+!#J;!;#%&!$+%!$JJ$<P!JP&!&+R#+&!
M(K+J!J(!JP&!&+R#+&!N$;&![#JP!O(K*!3!MM!7BB&+!
;<*&[;C!
!
!
!

!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !
!
VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. [phone]
!
VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. [phone]
!
OTK KART GROUP srl
"#$!%&#!'()*#+#,!-.!/!01232!456"7886!9:*&;<#$=!>?78@A?&BC!DEF!2E2!.32G.2-!/!H$I!DEF!2E2!.32G.F3!
Rev. 30/09/15
3!
6+R#+&!_P&&BN$;&!T&$;K*&M&+J;!#+!<$;&!L(K!
+&&%!J(!%*#BB!L(K*!&+R#+&!M(K+JC!
!
!
4!
4*&)$*&!JP&!JP*&&!;#B&+J!NB(<S;,![$;P&*;!$+%!
+KJ;!)*(\#%&%!$;!)&*!)P(J(C!
!
!
5!
!!10mm!Fixed!Wrench!
H#I!JP&!JP*&&!;#B&+J!NB(<S;!J(!JP&!&+R#+&!
<*$+S<$;&!$;!;P([&%!#+!JP&!)P(J(!-C!
4$L!)$*J#<KB$*!$JJ&+J#(+!J(!JP&!$;;&MNBL!(O!JP&!
;#B&+J!NB(<S!JP$J!;K))(*J;!JP&!R*(K+%!<$NB&C!
?P&!R*(K+%!<$NB&!MK;J!N&!N&J[&&+!JP&![$;P&*!
$+%!JP&!<*$+S<$;&!9)P(J(!0=C!
!
!
!
!

!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !
!
VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. [phone]
!
VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. [phone]
!
OTK KART GROUP srl
"#$!%&#!'()*#+#,!-.!/!01232!456"7886!9:*&;<#$=!>?78@A?&BC!DEF!2E2!.32G.2-!/!H$I!DEF!2E2!.32G.F3!
Rev. 30/09/15
6!
!10mm!Fixed!Wrench!
T(K+J!JP&!<(#Ba;!N*$<S&J!)B$J&![#JP!.MM!+KJ;!
$+%![$;P&*;!;K))B#&%!9)P(J(-=C!
?P&!O#I#+R!(O!JP&!;#B&+J!NB(<S!(+!JP&!())(;#J&!
;#%&!#;!M$%&![#JP!JP&!(+BL!.MM!+KJ;!9)P(J(!0=C!
7R$#+,!)$L!$JJ&+J#(+!J(!JP&!$;;&MNBL!(O!JP&!
;#B&+J!NB(<S!JP$J!;K))(*J;!JP&!R*(K+%!<$NB&C!
?P&!R*(K+%!<$NB&!MK;J!N&!N&J[&&+!JP&![$;P&*!
$+%!JP&!<*$+S<$;&,!$;!)&*!4(#+J!5C!
!
!
!
!
7!
!8mm!Fixed!Wrench/3mm!Allen!Wrench!
H#I!JP&!<(#B!(+!JP&!N*$<S&J![#JP!JP&!N(JJ(M!
P&$%!;<*&[,![$;P&*!$+%!1MM!;&BOAB(<S#+R!+KJ!
)*(\#%&%C!
!
!
8!
4BKR!JP&!J[(!&+%;!O*(M!JP&!#R+#J#(+!J(!JP&!<(#BC!
Z*&&+!<$NB&!R(&;!#+!R*&&+!)BKRC!!
!
!
!
!
!
-!
0!

!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !
!
VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. [phone]
!
VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. [phone]
!
OTK KART GROUP srl
"#$!%&#!'()*#+#,!-.!/!01232!456"7886!9:*&;<#$=!>?78@A?&BC!DEF!2E2!.32G.2-!/!H$I!DEF!2E2!.32G.F3!
Rev. 30/09/15
9!
!!!!10mm!Fixed!Wrench!
!!!!!!!!!!!!!!!4!mm!Allen!Wrench!
T(K+J;!JP&!OK&B!)KM)C!
H#I!#+!N&J[&&+!JP&!;K))(*J!N*$<S&J!$+%!
JP&!OK&B!)KM),!(+&!1MM!$+%!(+&!
-2MM!;)$<&*C!
H#I!$#*N(I!N*$<S&J!$B;(,!NL!K;#+R!(+&!
1MM!$+%!(+&!-2MM!;)$<&*!$+%!.MM!
;<*&[,![$;P&*!$+%!;&BO!B(<S#+R!+KJCC!
!
!
10!
Flat!Screwdriver!
5&M(\&!JP&!)B$;J#<!<$)!O*(M!JP&!P&$%C!!
!Spark!Plug!Wrench!
?#RPJ&+!JP&!;)$*S!)BKR!#+!JP&!&+R#+&!P&$%C!
?#RPJ&+!$+%!B((;&+!JP&!;)$*S!)BKR!0dE!J#M&;!J(!
$BB([!JP&!R$;S&J!J(!;&$JC!?P&+!J#RPJ&+!JP&!;)$*S!
)BKR!;&<K*&BLC!
!
!
11!
>+;&*J!JP&!<(#B!<$NB&!#+J(!JP&!*KNN&*!)BKR!<K)!;(!
#J!#;!J#RPJ!9)P(J(!-=C!
>J!#;!*&<(MM&+%&%!J(!;&<K*&!JP&!<(#B!<$NB&!NL!
K;#+R!$!)B$;J#<!J#&!9)P(J(!0=C!
4B$<&!JP&!)BKR!<$)!(+!J(!JP&!;)$*S!)BKR!$+%!
)K;P!JP&!)BKR!<$)!%([+!O#*MBLC!
!
!
!
!
-!
0!

!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !
!
VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. [phone]
!
VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. [phone]
!
OTK KART GROUP srl
"#$!%&#!'()*#+#,!-.!/!01232!456"7886!9:*&;<#$=!>?78@A?&BC!DEF!2E2!.32G.2-!/!H$I!DEF!2E2!.32G.F3!
Rev. 30/09/15
!
12!
Flat!Screwdriver!
aC!5&M(\&!JP&!)B$;J#<!<$)!O*(M!#+B&J!M$+#O(B%C!
!
bC!5&M(\&!<$*NK*&JJ(*!O*(M!#J;!N(IC!!
!
cC!H#J!JP&!<B$M)!)*(\#%&%!J(R&JP&*![#JP!JP&!
<$*NK*&JJ(*!(\&*!JP&!#+B&J!*KNN&*!M$+#O(B%C!
!
dC!>+;&*J!JP&!<$*NK*&JJ(*!#+J(!JP&!#+B&J!*KNN&*!
M$+#O(B%C!
!
!
13!
Flat!Screwdriver!
6+;K*&!JP&!<$*NK*&JJ(*!#;!<(**&<JBL!;&$J&%,!JP&+!
J#RPJ&+!JP&!<$*NK*&J(*!J(!JP&!#+B&J!M$+#O(B%!NL!
K;#+R!JP&!;)&<#O#<!<B$M)C!!
!
!
!
14!
'<*&[!JP&!$#*!N(I!M(K+J!J(!JP&!<$*NK*&JJ(*!
M$+K$BBLC!](!+(J!K;&!$+L!J((BC!
!
!

!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !
!
VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. [phone]
!
VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. [phone]
!
OTK KART GROUP srl
"#$!%&#!'()*#+#,!-.!/!01232!456"7886!9:*&;<#$=!>?78@A?&BC!DEF!2E2!.32G.2-!/!H$I!DEF!2E2!.32G.F3!
Rev. 30/09/15
15!
Cross!Screwdriver!
5&M(\&!JP&!J()!(O!JP&!<$*NK*&JJ(*!NL!
K+;<*&[#+R!JP&!J[(!;<*&[;C!!
!
!
!
!
16!
>+;&*J!JP&!JP*(JJB&!<$NB&!#+J(!JP&!&BN([!(+!J()!
(O!JP&!<$*NK*&JJ(*![#JP!JP&!B&$%!+KJ!#+C!
!
!
17!
!8!mm!Fixed!Wrench!
?#RPJ&+!JP&!<$*NK*&JJ(*!JP*(JJB&!<$NB&!*&R#;J&*!
&BN([C!
!
!
18!
4$;;!JP&!JP*(JJB&!<$NB&!JP*(KRP!JP&!;)*#+R!$+%!
#+J(!JP&!<KJ!#+!JP&!;#%&!(O!JP&!)B$;J#<!;B#%&!<(\&*C!
!
!
!
!
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