Vortex MINI ROK User manual
MINI!ROK!
OWNER’S!
MANUAL!
INDEX!
1. GENERAL!INFORMATION!3
-C-C!>+J*(%K<J#(+ E!
-C0C!'LMN(B;!!! E!
-CEC!'$O&JL!>+O(*M$J#(+!! ! E!
-CGC!?&<P+#<$B!')&<#O#<$J#(+;!! ! G!
-C1C!')&<#$B!?&<P+#<$B!')&<#O#<$J#(+;!O(*!Q(M(B(R$J&%!6+R#+&! G!
-C.C!4$<S$R#+R!! G!
2. ENGINE!ASSEMBLING 1!
3. ENGINE/CHASSIS!ASSEMBLY -G!
4. STARTING!AND!BRAKE=IN 02!
5. SERVICING!YOUR!ENGINE0-!
1C-C!T$#+J&+$+<&!'<P&%KB&!$+%!7%UK;JM&+J;!0-!
1C0C!?(*VK&!WP$*J!!! 0-!
1CEC!'#X&;!$+%!T&$;K*&;!!! 00
1CGC!WP$#+!! ! 00
1C1C?P*(JJB&!W$NB&!!! 0E!
1C.C!W$*NK*&JJ(*!! ! 00
1CYC!')$*S!4BKR!! ! 0E
1C3C!6IP$K;J!! 0E
1CFC!WBKJ<P!$+%!'J$*J&*!Z&$*!! ! 0G!
1C-2C!4#+#(+!!! 0.!
1C--CWLB#+%&*!Q&$%! 0.
1C-0CWLB#+%&*!!! 0Y
1C-EC4#;J(+!!! 0Y
1C-GCW(++&<J#+R!5(%!! ! 0F
1C-1C:(JJ(M!6+%!! ! 0F!
6. ENGINE!EXPLODED!VIEW!AND!PARTS!LIST E2!
7. CONTACTS
42!
1.1. INTRODUCTION!
?P$+S!L(K!O(*!L(K*!)K*<P$;#+R!(O!$!"(*J&I!&+R#+&C!?P#;!M$+K$B!<(+J$#+;!#+O(*M$J#(+!(+!P([!J(!
P&B)!L(K*()&*!<B(JP#+R![P&+![(*S#+R!(+!L(K*!&+R#+&C!
A^;&!<$KJ#(+![P&+!P$+%B#+R!OK&BC!Z$;(B#+&!#;!OB$MM$NB&!$+%!&I)B(;#\&C!_P&+![(*S#+R![#JP!OK&B,!%(!
+(J!;M(S&!(*!K;&!#J!+&$*!O#*&!(*!OB$M&;C!7\(#%!$+L!;S#+!<(+J$<J!$+%!#+P$B#+R!OK&B!\$)(*;C!
A`&\&*!J(K<P!M(\#+R!)$*J;![P&+!JP&!&+R#+&!#;!*K++#+RC!!
A]K*#+R!()&*$J#(+!N(JP!&+R#+&!$+%!MKOOB&*,!N&<(M&!\&*L!P(JC!](!+(J!J(K<P!JP&M!$+%!%(!+(J!)B$<&!
$+LJP#+R!(+!JP&M!$OJ&*!()&*$J#(+C!!
A](!+(J!J(K<P!JP&!;)$*S!)BKR!(*!<$NB&C!>J!M$L!)*(\(S&!&B&<J*#<$B!;P(<S;C!
A^+%&*;J$+%!JP&!()&*$J#(+!(O!$BB!<(+J*(B;!$+%!B&$*+!P([!J(!;J()!JP&!&+R#+&!VK#<SBL!#+!<$;&!(O!
&M&*R&+<LC!
A](!+(J!K;&!JP&!&+R#+&
1.4. TECHNICAL!SPECIFICATIONS!
WLB#+%&*!]#;)B$<&M&+J!9M$I=!
.2<<C!
WLB#+%&*!:(*&!9M$I=!
G0,-2!MMC!
4#;J(+!'J*(S&!
GE,22!MMC!
7%M#;;#(+!;L;J&M!
4#;J(+!4(*J!
W((B#+R!'L;J&M!
H*&&!$#*!
W$*NK*&J(*!
]&BBab*J(!4Q:Z!-3!:'!
>R+#J#(+!'L;J&M!
'&B&JJ*$!
>R+#J#(+!?L)&!
7+$B(R#<!
>R+#J#(+!?#M#+R!
E!MMC!
')$*S!4BKR!Z$)!
2,3!MMC!
HK&B!T#IJK*&!
Ec!
6+R#+&!_&#RPJ!9W(M)B&J&=!
-Y!SRC!
A7BB!;#X&;!$+%!M&$;K*&M&+J;!#+!JP#;!M$+K$B!$*&!&I)*&;;&%!#+!M&J*#<;C!
A7B[$L;!K;&!(*#R#+$B!"(*J&I!)$*J;!$+%!)*()&*!J((B;
2. ENGINE!ASSEMBLING
!!In!order!to!perform!this!job,!you!will!need!the!following!tools:!
Compressed!air!
Allen!Wrench!
3!=!4!=!5!!=!6!=!8!mm!
Fixed!Wrench!
5!=!7!=!8!!=!10!–!14!=!17!mm!
Flat!Pliers!
Socket!Spanner!
11!mm!
Hooker!
Straight!Ruler!
Cross!Screwdriver!
Flat!Screwdriver!
Torque!Wrench!
1!
!Compressed!air!
^+)$<S!JP&!&+R#+&!$+%!*&M(\&!$+L!)$<S$R#+R!
M$J&*#$B!(+!#JC!
2!
!6mm!Allen!Wrench!
8$L!JP&!&+R#+&!(+!#J;!;#%&!$+%!$JJ$<P!JP&!&+R#+&!
M(K+J!J(!JP&!&+R#+&!N$;&
3!
6+R#+&!_P&&BN$;&!T&$;K*&M&+J;!#+!<$;&!L(K!
+&&%!J(!%*#BB!L(K*!&+R#+&!M(K+JC!
4!
!10mm!Fixed!Wrench!
Use 2 silent blocks screwing into engine
(without loctite), mount metal-chromed
bracket on short threads protruding from
engine, use no washers and loctite these 2 x
6mm nuts.!
5!
!10mm!Fixed!Wrench!
Insert air box bracket use 1 silent block . Then
fit coil onto silent blocks installed in step 4.
Tighten with washer and 6 mm nut to 6Nm. Fit
last silent block also mounting coil earth wire.
6!
!10mm!Fixed!Wrench!
Fit fuel pump onto silent blocks, Tighten with
washers and 6mm nuts to 8Nm. *Note 2 thick
spacers and 2 thin washers not used in this
updated procedure for Aus.
7!
>+;&*J!!e;J()f!<$NB&!&+%!<(M#+R!O*(M!JP&!
#R+#J#(+!#+J(!JP&!<(#B!)BKRC!
8!
Flat!Screwdriver!
5&M(\&!JP&!)B$;J#<!<$)!O*(M!JP&!P&$%C!
!Spark!Plug!Wrench!
?#RPJ&+!JP&!;)$*S!)BKR!#+!JP&!&+R#+&!P&$%C!
?#RPJ&+!$+%!B((;&+!JP&!;)$*S!)BKR!0dE!J#M&;!J(!
$BB([!JP&!R$;S&J!J(!;&$JC!?P&+!J#RPJ&+!JP&!;)$*S!
)BKR!;&<K*&BLC!
9!
!>+;&*J!JP&!<(#B!<$NB&!#+J(!JP&!*KNN&*!)BKR!<K)!;(!
#J!#;!J#RPJC!
>J!#;!*&<(MM&+%&%!J(!;&<K*&!JP&!<(#B!<$NB&!NL!
K;#+R!$!)B$;J#<!J#&C!
4B$<&!JP&!)BKR!<$)!(+!J(!JP&!;)$*S!)BKR!$+%!
)K;P!JP&!)BKR!<$)!%([+!O#*MBLC!
10!
Flat!Screwdriver!
aC 5&M(\&!JP&!)B$;J#<!<$)!O*(M!#+B&J!M$+#O(B%C
bC 5&M(\&!<$*NK*&JJ(*!O*(M!#J;!N(IC
cCH#J!JP&!<B$M)!)*(\#%&%!J(R&JP&*
11!
Flat!Screwdriver!
6+;K*&!JP&!<$*NK*&JJ(*!#;!<(**&<JBL!;&$J&%,!JP&+!
J#RPJ&+!JP&!<$*NK*&J(*!J(!JP&!#+B&J!M$+#O(B%!NL!
K;#+R!JP&!;)&<#O#<!<B$M)C!!
12!
'<*&[!JP&!$#*!N(I!M(K+J!J(!JP&!<$*NK*&JJ(*!
M$+K$BBLC!](!+(J!K;&!$+L!J((BC
13!
Cross!Screwdriver!
5&M(\&!JP&!J()!(O!JP&!<$*NK*&JJ(*!NL!
K+;<*&[#+R!JP&!J[(!;<*&[;C!!
14!
>+;&*J!JP&!JP*(JJB&!<$NB&!#+J(!JP&!&BN([!(+!J()!
(O!JP&!<$*NK*&JJ(*
15!
!8!mm!Fixed!Wrench!
?#RPJ&+!JP&!<$*NK*&JJ(*!JP*(JJB&!<$NB&!*&R#;J&*!
&BN([C!
16!
4$;;!JP&!JP*(JJB&!<$NB&!JP*(KRP!JP&!;)*#+R!$+%!
#+J(!JP&!<KJ!#+!JP&!;#%&!(O!JP&!)B$;J#<!;B#%&!<(\&*C!
17!
?$S&!JP&!;B#%&!(KJ!(O!JP&!<$*NK*&JJ(*C!
18!
>+;&*J!JP&!B&$%!$J!JP&!&+%!(O!JP&!JP*(JJB&!<$NB&!
#+J(!JP&!P(B&!#+!JP&!<&+J&*!(O!JP&!;B#%&C!
19!
Q((S!JP&!B&$%!+KJ!#+!JP&!;B#%&!NL!M(\#+R!#J!
$;#%&!(O!JP&!<&+J&*C!
20!
4B$<&!JP&!;B#%&,!)B$;J#<!;B#%&!<(\&*!$+%!;)*#+R!
#+J(!JP&!<$*NK*&JJ(*C!
21!
Cross!Screwdriver!
H#I!JP&!J()!(O!JP&!<$*NK*&JJ(*!J(!JP&!
<$*NK*&JJ(*!NL!K;#+R!JP&!0!;<*&[;!K+;<*&[&%!
N&O(*&!#+!4(#+J!13!
22!
!Flat!Pliers!
:L!K;#+R!OB$J!)B#&*;,!\&*L!<$*&OKBBL,!JK*+!JP&!J[(!
<$*NK*&J(*! (\&*OB([! &BN([;! (+! JP&!
<$*NK*&JJ(*!J(!)(#+J!K)[$*%;C!
*NOTE: Check any KA rule update for
breather tubes.
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