Paccar Paccharge ac20 User manual

A PACCAR COMPANY DRIVEN BY QUALITY

PACCHARGE AC20

User manual

This document contains information about one or more

PACCAR/ABB products and may include a description

of or a reference to one or more standards that may

be generally relevant to the products.

The presence of any such description of a standard or

reference to a standard is not a representation that all of

the PACCAR products referenced in this document support

all of the features of the described or referenced standard.

In order to determine the speciﬁc features supported by a

particular PACCAR product, the reader should consult the

product speciﬁcations for that particular product.

PACCAR/ABB may have one or more patents or pending

patent and registered trademarks applications protecting

the intellectual property described in this document.

The information in this document is subject to change

without notice and should not be construed as a

commitment by PACCAR. PACCAR assumes no

responsibility for any errors that may appear in this

document.

In no event shall PACCAR be liable for direct, indirect,

special, incidental or consequential damages of any nature

or kind arising from the use of this document, nor shall

PACCAR be liable for incidental or consequential damages

arising from use of any software or hardware described

in this document.

This document and parts thereof must not be reproduced

or copied without written permission from PACCAR, and

the contents thereof must not be imparted to a third party

nor used for any unauthorized purpose.

Copyrights

All rights to copyrights, registered trademarks, and

trademarks reside with their respective owners.

Notice

Contents

1 About this document 6

1.1 Function of this document 6

1.2 Target group 6

1.3 Revision history 6

1.4 Language 6

1.5 Illustrations 6

1.6 Units of measurement 6

1.7 Typographical conventions 6

1.8 How to use this document 6

1.9 General symbols and signal words 7

1.10 Special symbols for warnings and dangers 8

1.11 Related documents 8

1.12 Manufacturer and contact data 8

1.13 Abbreviations 9

1.14 Terminology 9

1.15 Orientation agreements 10

2 Description 11

2.1 Short description 11

2.2 Intended use 11

2.3 Product label (IEC portfolio) 12

2.4 Product label (UL portfolio) 13

2.5 Overview 14

2.5.1 Overview of the system 14

2.5.2 Overview of the EVSE, outside 15

2.5.3 Overview of the EVSE, inside (CE model) 16

2.5.4 Overview of the EVSE, inside (MID model) 17

2.6 Options 18

2.6.1 Display 18

2.6.2 EV charge cable, Type 2 18

2.6.3 Socket, Type 2 18

2.6.4 Load management 19

2.7 Control elements 19

2.7.1 LED indicators 19

2.8 Description of the ChargerSync app for the EVSE 21

2.8.1 General description of the lay-out of the ChargerSync app 21

2.8.2 General description of the buttons and colors 22

2.8.3 Overview of the menus 23

2.8.4 Errors 23

2.9 Description of the display screens (option) 23

2.9.1 Boot screen 23

2.9.2 Standby/Idle screen 24

2.9.3 Authorization screen 25

2.9.4 Preparing to charge screen 25

2.9.5 Charging screen 26

2.9.6 Charging completed screen 26

2.9.7 Fault detected display messages 27

3 Safety 28

3.1 Liability 29 28

3.2 Responsibilities for the owner 28

3.3 Personal protective equipment 29

3.4 FCC compliance statement 29

3.5 Industry Canada compliance statement 30

3.6 General safety instructions 30

3.7 Safety instructions for use 30

3.8 Safety instructions during cleaning or maintenance 30

3.9 Signs on the EVSE 31

3.10 Discard the EVSE or parts of the EVSE 31

3.11 Special safety instructions (UL portfolio) 32

3.11.1 Important safety instructions (UL portfolio) 32

4 Operation 33

4.1 Prepare before use 33

4.2 Energize the EVSE 33

4.3 Connect the EVSE with the ChargerSync app 33

4.4 Start a charge session 34

4.4.1 EVSE with an EV charge cable 34

4.4.2 EVSE with a socket 34

4.5 Wake up the EV when it is unavailable 34

4.5.1 Wake up the EV (EVSE without display) 34

4.5.2 Wake up the EV (EVSE with display) 35

4.6 Stop a charge session 35

4.6.1 EVSE with an EV charge cable 35

4.6.2 EVSE with a socket 36

4.7 Wrap the EV charge cable around the enclosure 36

5 Maintenance and cleaning 37

5.1 Maintenance schedule 37

5.2 Clean the cabinet 37

5.3 Do a check on the cabinet 38

6 Troubleshooting 39

6.1 Troubleshooting procedure 39

6.2 Troubleshooting table (IEC portfolio) 39

6.4 De-energize the EVSE 41

7 Technical data 42

7.1 EVSE Type 42

7.2 General speciﬁcations 43

7.3 Meter speciﬁcations for a MID certiﬁed EVSE (IEC portfolio) 44

7.4 Ambient conditions 44

7.5 Noise level 44

7.6 Dimensions 45

7.6.1 AC input with socket, cable Type 2 45

7.6.2 AC input with EV charge cable 46

7.6.3 Space requirements for installation 46

7.7 AC input speciﬁcations 47

7.7.1 General speciﬁcations 47

7.7.2 AC input speciﬁcations (IEC portfolio) 47

7.8 AC output speciﬁcations 48

7.8.1 AC output speciﬁcations (IEC portfolio) 48

7.9 Cleaning speciﬁcations 48

1. About this document

1.1 Function of this document

The document is only applicable for this EVSE (Terra AC), including the variants and options listed in

section 7.1.

The document gives the information that is necessary to do these tasks:

• Use the EVSE

• Do basic maintenance tasks

1.2 Target group

The document is intended for the owner of the EVSE.

For a description of the responsibilities of the owner, refer to section 3.2.

1.3 Revision history

Version Date Description

001 March 2020 Initial version

002 April 2021 Complete document overhaul

003 May 2022 PACCAR Version Update

1.4 Language

The original instructions of this document are in English (EN-US). All other language versions are

translations of the original instructions.

1.5 Illustrations

It is not always possible to show the conﬁguration of your EVSE. The illustrations in this document show

a typical setup. They are for instruction and description only.

1.6 Units of measurement

SI units of measurement (metric system) are used. If necessary, the document shows other units between

parentheses () or in separate columns in tables.

1.7 Typographical conventions

The lists and steps in procedures have numbers (123) or letters (abc) if the sequence is important.

1.8 How to use this document

1. Make sure that you know the structure and contents of this document.

2. Read the safety chapter and make sure that you know all the instructions.

3. Do the steps in the procedures fully and in the correct sequence.

4. Keep the document in a safe location that you can easily access. This document is a part of the

EVSE.

1.9 Allgemeine Symbole und Signalwörter

Signal word Description Symbol

Danger If you do not obey the instruction, this can cause injury or death. Refer to

section 1.10.

Warning If you do not obey the instruction, this can cause injury. Refer to

section 1.10.

Caution If you do not obey the instruction, this can cause damage to the

EVSE or to property.

Note A note gives more data, to make it easier to do the steps, for

example.

-Information about the condition of the EVSE before you start the

procedure.

-Requirements for personnel for a procedure.

-General safety instructions for a procedure.

-Information about spare parts that are necessary for a procedure.

-Information about support equipment that is necessary for a

procedure.

-Information about supplies (consumables) that are necessary for

aprocedure.

-Make sure that the power supply to the EVSE is disconnected.

-Electrotechnical expertise is required, according to the local rules.

-Alternating current supply

Note: It is possible that not all symbols or signal words are present in this document.

1.10 Special symbols for warnings and dangers

Symbol Risk type

General risk

Hazardous voltage that gives risk of electrocution

Risk of pinching or crushing of body parts

Rotating parts that can cause a risk of entrapment

Note: It is possible that not all symbols are present in this document.

1.11 Related documents

Document name Target group

Product data sheet All target groups

Installation manual Qualiﬁed installation engineer

User manual Owner

Service manual Qualiﬁed service engineer

Declaration of conformity (CE) All target groups

1.12 Manufacturer and contact data

Manufacturer

ABB EV Infrastructure

George Hintzenweg 81

3068 AX Rotterdam

The Netherlands

Contact data

ABB EV Infrastructure in your country can give you support on the EVSE. You can ﬁnd the contact data

here: https://new.abb.com/ev-charging

1.13 Abbreviations

Abbreviation Definition

AC Alternating current

CAN Controller area network

CPU Central processing unit

DC Direct current

EMC Electromagnetic compatibility

EV Electric vehicle

EVSE Electric vehicle supply equipment

MiD Measuring Instruments Directive

NFC Near ﬁeld communication

NoBo Notiﬁed body

OCPP Open charge point protocol

PE Protective earth

PPE Personal protective equipment

RFID Radio-frequency identiﬁcation

Note: It is possible that not all abbreviations are present in this document.

1.14 Terminology

Term Definition

Network operating center of the

manufacturer

Facility of the manufacturer to do a remote check on the correct

operation of the EVSE

Cabinet Enclosure of the EVSE, including the components on the inside

CHAdeMO Japanese DC fast charging method for electric vehicles

Contractor Third party that the owner or site operator hires to do engineering,

civil and electrical installation work

Grid provider Company that is responsible for the transport and distribution of

electricity

Local rules All rules that apply to the EVSE during the entire lifecycle of the

EVSE. The local rules also include the national laws and

regulations.

Open charge point protocol Open standard for communication with charge stations

Owner Legal owner of the EVSE

Site operator Entity that is responsible for the day-to-day control of the EVSE.

The site operator does not have to be the owner.

User Owner of an EV, who uses the EVSE to charge the EV

Note: It is possible that not all terms are present in this document.

1.15 Orientation agreements

A Front side: face forward to the EVSE during normal use X X-direction (positive is to the right)

B Left side Y Y-direction (positive is rearward)

C Right side Z Z-direction (positive is upward)

D Rear side

2. Description

2.1 Short description

The EVSE (Terra AC) is an AC charging station that you can use to supply electricity to an EV. The Terra

AC offers tailor-made, intelligent and network charging solutions for your company or home. The EVSE

can connect to the internet via GSM, WiFi or LAN.

2.2 Intended use

The EVSE is intended for the AC charging of EVs. The EVSE is intended for indoor or outdoor use.

The technical data of the EVSE must comply with the properties of the electrical grid, the ambient

conditions and the EV. Refer to chapter 7.

Only use the EVSE with accessories that the manufacturer provides or that obey the local rules.

The EVSE AC input is intended for a hardwired installation that complies with the applicable national

regulations.

Danger:

General risk

• If you use the EVSE in any other way than described in the related documents, you can

cause death, injury and damage to property.

• Use the EVSE only as intended.

2.3 Product label (IEC portfolio)

A Brand

B Barcode with the serial number

C Barcode with the part number of the EVSE

D Product model number

E MID accuracy class

F EVSE rating

G Mass of the EVSE

H Address of the manufacturer

Note: The data in the illustration is only an example. Find the product label on your EVSE to

see the applicable data. Refer to section 2.5.2.

xxxxxxxxxxxxxx

xxxxxx-xxx-xxxx-xxxxx

IPXX

Certi cation Number: xxx-XXXXXXX XXXXX

SN:xxxxxx-xxx-xxxx-xxxxx

XXX

PN:xxxxxxxxxx

Xxxxxxxxxx

xxx xxx xxxx xxxxxxxx xxx

Xxxx xxx xxxxxxxxx xxx

Xxxx x xxxxx xxxxxx

XXXXX XXXXX XX

xxxxxxxxx xxx xx xxx,

xxxx XX xxxxxxxxx,

xxx Xxxxxxxxxxx

xxxx xxx xxxxxwww.abb.com

Weight xxxKg

xxxx

xxx x x xx xxx

I CE mark

J MID mark and notiﬁed body number

K MID certiﬁcate number

L MID software checksum

M MID FW version

N Ingress protection rating

O Reference to the manual

2.4 Product label (UL portfolio)

A Serial number

B Part number of the EVSE

C Product model number

D Barcode with the serial number of the EVSE

Note: The data in the illustration is only an example. Find the product label on your EVSE to

see the applicable data. Refer to section 2.5.2.

SN: TACW7-[L]-WWYY-zxxxx

PN: XXXXXXXXXX

MODEL: Terra AC WX-P8-XX-XXX-X

TAC Wx-[L]-WWYY-zxxxx

XXXX XXXXXX

For use with electric vehicles

Pour utilisation avec des véhicules électriques

240V ~ / 60Hz 32A TYPE 3 -30ºC~50ºC

Ventilation Not Required Aucune ventilation requise

Raintight Étanche à la pluie Weight: 7.0kg

Dusttight Étanche à la poussière Poids: 7.0kg

E Barcode with the part number of the EVSE

F Power rating of the EVSE G Ambient

temperature

H Mass of the EVSE

2.5 Overview

2.5.1 Overview of the system

A EVSE

B AC grid input

C EV

D Parking space

Part Function

EVSE Refer to section 2.2.

Structure To install the EVSE on and to keep the EVSE in position.

AC grid input To supply the electricity to the EVSE

EV charge cable To conduct the current from the EVSE to the EV

EV The EV of which the batteries need to be charged

Parking space Location for the EV during the charge session

RFID card or smartphone To authorize the user to use the EVSE

A B

E RFID card or smartphone

F Structure to install the EVSE on

G EV charge cable

2.5.2 Overview of the EVSE, outside

Note: The illustration shows the EVSE model without a display.

A Connection for the EV charge cable

B Openings for the smart meter connections

C Opening for the Ethernet cable

D Opening for the AC input cable

E LED indicators

Part Function

Connection for the EV charge

cable

To connect the EV charge cable

Openings Openings for the cables that go into the EVSE

LED indicators To show the status of the EVSE and the charge session. Refer to

section 2.7.1.

Cabinet cover To prevent a user to access the installation and maintenance

parts of the EVSE

Enclosure To reduce the accessibillity of unqualiﬁed persons to the inside of

the EVSE

RFID reader To authorize the start or stop of a charging session with an RFID

card

Product label To show the identiﬁcation data of the EVSE. Refer to section 2.3.

B C D

F Cabinet cover

G Enclosure

H RFID reader

I Product label

2.5.3 Overview of the EVSE, inside (CE model)

A Maintenance cover

B Primary Ethernet connection

C Socket for a Nano-M2M SIM card

D Smart meter connection

Part Function

Maintenance cover To prevent access to the electrical components of the EVSE

Primary Ethernet connection To connect the Ethernet cable

Socket for a Nano-M2M SIM

card

To connect the EVSE to the internet 4G

Smart meter connection To connect the cables for Modbus RTU - RS485

Terminal block for dry contacts

input and output

Not used

Terminal block for the AC input To connect the AC input cable from the grid

Terminal block for the EV charge

cable

To connect the EV charge cable or the socket outlet

A B C

E Terminal block for dry contacts input and output

F Terminal block for the AC input

G Terminal block for the EV charge cable or the socket

2.5.4 Overview of the EVSE, inside (MID model)

A Maintenance cover

B Primary Ethernet connection

C Electrical pulse connector

D Socket for a Nano-M2M SIM card

E Terminal block for the AC input

Part Function

Maintenance cover To prevent access to the electrical components of the EVSE

Primary Ethernet connection To connect the Ethernet cable

Electrical pulse connector Use for manufacturer only. Do not change or connect cables to

this input yourself.

Socket for a Nano-M2M SIM

card

To connect the EVSE to the internet 4G

Terminal block for the AC input To connect the AC input cable from the grid

Secondary Ethernet connection To use one Ethernet cable connection for multiple EVSEs.

Thereis no communication between the EVSEs.

Smart meter connection To connect the cables for Modbus RTU - RS485

Terminal block for dry contacts

input and output

Not used

Terminal block for the EV charge

cable

To connect the EV charge cable or the socket outlet

A B C D

F Secondary Ethernet connection

G Smart meter connection

H Terminal block for dry contacts input and output

I Terminal block for the EV charge cable or the socket

2.6 Options

2.6.1 Display

A Display

For more data about the display, refer to section 2.9.

2.6.2 EV charge cable, Type 2

2.6.3 Socket, Type 2

A Socket

The socket for an EV charge cable Type 2 is available with or without a shutter.

2.6.4 Load management

Load management makes sure that the available electrical capacity of the building or home is not

exceeded. A number of devices share a grid connection, that has a maximum capacity. The total power

demand of the devices that use the grid connection must not exceed the grid capacity.

The load management feature prevents that the system exceeds the grid capacity and prevents damage

of the fuses. At times when the current demand is high, the EVSE decreases the output of current.

Thecurrent will increase again when there is availability on the grid.

Also, the load management feature makes sure that the available load is optimally shared.

2.7 Control elements

2.7.1 LED indicators

A Error LED

B Charging LED

C Cable and EV detection, and EV authorization LED

D Internet connection LED

E EVSE on/off LED