Pace Technologies NANO 1000S User manual

NANO 1000S Polisher
INSTRUCTION MANUAL
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3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax[phone] email: [e-mail] Web: https://www.metallographic.com
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
Equipment Type:
8 and 10-inch diameter Single Grinder / Polisher
Model:
NANO 1000S
Speed:
100 –1000 rpm
Electrical Requirements:
110 / 220 Volts
Frequency:
50 / 60 Hz
Motor Power:
1 Hp (750 W) dynamic high torque servo motor
Manual Revision Date:
January 2020

NANO 1000S Polisher
INSTRUCTION MANUAL
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3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax[phone] email: [e-mail] Web: https://www.metallographic.com
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
i
Contents Page
Warranty ii
1.0 Product Description 1
2.0 Shipping, Unpacking and Installation 4
3.0 Safety Guidelines 9
4.0 Start-Up and Operation 11
5.0 Maintenance 51
6.0 Trouble Shooting 52
7.0 Metallographic Consumables 53
8.0 Spare Parts 59

Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
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NANO 1000S Polisher
INSTRUCTION MANUAL
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3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax[phone] email: [e-mail] Web: https://www.metallographic.com
WARRANTY
Terms and Conditions applying to all PACE Technologies Products
1. LIMITED WARRANTY AND DISCLAIMER:
PACE Technologies Products are warranted for one year from the purchase date to be
free from defects in material and workmanship under correct use, normal operating
conditions, and proper application. PACE Technologies obligation under this warranty
shall be limited to the repair or exchange, at PACE Technologies option, of any PACE
Technologies Product or part which proves to be defective as provided herein. PACE
Technologies reserves the right to either inspect the product at Buyer’s location or
require it to be returned to the factory for inspection. Buyer is responsible for freight to
and from factory on all warranty claims. The above warranty does not extend to goods
damaged or subjected to accident, abuse or misuse after release from PACE
Technologies warehouse, nor goods altered or repaired by anyone other than
specifically authorized PACE Technologies representatives. PACE Technologies shall
not in any way be responsible for the consequences of any alteration, modification or
misuse unless previously approved in writing by an officer of PACE Technologies.
PACE TECHNOLOGIES MAKES NO EXPRESS WARRANTIES OTHER THAN
THOSE WHICH ARE SPECIFICALLY DESCRIBED HEREIN. Any description of the
goods sold hereunder, including any reference to Buyer’s specifications and any
description in catalogs, circulars and other written material published by PACE
Technologies, is the sole purpose of identifying such goods and shall not create an
express warranty that the goods shall conform to such description.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED. THERE ARE NO IMPLIED WARRANTIES OF
MECHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. THIS WARRANTY
STATES PACE TECHNOLOGIES ENTIRE AND EXCLUSIVE LIABILITY AND
BUYER’S EXCLUSIVE REMEDY FOR ANY CLAIM FOR DAMAGES IN
CONNECTIONS WITH PACE TECHNOLOGIES PRODUCTS. PACE
TECHNOLOGIES WILL IN NO EVENT BE LIABLE FOR INCIDENTAL OR
CONSEQUENTIAL DAMAGES WHATSOEVER, NOR FOR ANY SUM IN EXCESS
OF THE PURCHASE PRICE.

Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
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NANO 1000S Polisher
INSTRUCTION MANUAL
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3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax[phone] email: [e-mail] Web: https://www.metallographic.com
2. LIABILITY CAP:
PACE Technologies maximum aggregate liability for loss and damage arising under,
resulting from or in
connection with the supply or use of the Equipment and Consumables provided
under this purchase, or from the performance or breach of any obligation (s) imposed
hereunder, whether such liability arises from any one or more claims or actions for
breach of contract, tort, (including negligence), delayed completion, warranty,
indemnity, strict liability or otherwise, unless otherwise limited by the terms hereof,
shall be limited to one hundred percent (100%) of the purchase price.
3. DELIVERY:
Customer assumes and shall bear the risk of all loss or damage to the Products from
every cause whatsoever,
whether or not insured, and title to such Products shall pass to Customer upon PACE
Technologies delivery of the Products to the common carrier of Pace Technologies
choice, or the carrier specified in writing by Customer, for shipment to Customer. Any
claims for breakage, loss, delay, or damage shall be made to the carrier by the
Customer and Pace Technologies will render customer reasonable assistance in
prosecuting such claims.
4. ACCEPTANCE:
Customer shall inspect the Products promptly upon receipt of delivery. Unless
customer objects in writing within thirty (30) business days thereafter, customer shall be
deemed to have accepted the Products. All claims for damages, errors, or shortage in
Products delivered shall be made by Customer in writing within such five (5) business
day period. Failure to make any claim timely shall constitute acceptance of the
Products.

Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
ii
NANO 1000S Polisher
INSTRUCTION MANUAL
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3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax[phone] email: [e-mail] Web: https://www.metallographic.com
5. PAYMENT:
Customer agrees to provide timely payment for the Products in accordance with the
terms of payment set forth on the reverse side hereof or in any proposal submitted
herewith. If any payment is not paid on or before its due date, Customer shall pay
interest on such late payment from the due date until paid at the lesser of 12% per
annum or the maximum rate allowed by law.
6. DEFAULT:
If Buyer is in default (including, but not limited to, the failure by Buyer to pay all amounts
due and payable to Seller) under the work or purchase order or any other agreement
between Buyer and Seller, Buyer’s rights under the warranty shall be suspended during
any period of such default and the original warranty period will not be extended beyond
its original expiration date despite such suspension of warranty rights.
7. MISCELLANEOUS PROVISIONS:
This agreement has been made in and shall be governed by the laws of the State of
Arizona. These terms and conditions and the description of the Products on the
reverse side hereof or in any proposal submitted herewith constitute the entire
agreement and understanding of the parties with respect to this sale and supersede
all prior and contemporaneous agreements or understandings, inducements or
representations, expressed or implied, written or oral, between the parties with
respect hereto. Any term or provision of this Agreement may be amended, and any
observance of any term of this Agreement may be waived, only by a writing signed
by the party to be bounds. The waiver by a party of any breach shall not be
deemed to constitute a waiver of any other breach. Should suit be brought on this
Agreement, the prevailing party shall be entitled to recover its reasonable attorneys’
fees and other costs of suit including costs and attorneys’fees incurred on appeal
or in collection of any judgment.

NANO 1000S Polisher
INSTRUCTION MANUAL
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3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax[phone] email: [e-mail] Web: https://www.metallographic.com
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
1
1.0 Product Description
1.1 General Description
The NANO 1000S is an 8 or 10-inch single wheel grinding / polishing
machine used for manual wet grinding or polishing of metallographic
specimens.
The NANO 1000S is a variable speed polisher (50-1000 rpm) with
programmable speed and time settings.
Speed and Time
Controls
Emergency
Stop Button
Retractable
Faucet
Adjustable
Screen Post
Protective Lid

NANO 1000S Polisher
INSTRUCTION MANUAL
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3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax[phone] email: [e-mail] Web: https://www.metallographic.com
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1.2 Technical Specifications
Electrical Specifications:
110 / 220 Volts
(50 / 60 Hz)
Working Wheel Diameter:
8-inch (200 mm)
10-inch (250 mm)
Motor Power:
750 W (1 HP)
Polishing Base Speed:
50 - 1000 rpm variable speed
Programmable speed settings
Weight:
Approx. 80-lbs (36-kg)
Dimensions (W x H x D):
Approx. 16.5in x 8.5in x 15in
(419mm x 216mm x 381mm)
Working Temperature:
32° - 100°F
(0 –40°C)
Shipping Temperature:
32° - 130°F
(0 –54°C)
Storage Temperature:
32° - 100°F
(0 –40°C)
Maximum Sample Diameter:
1/3 diameter of working wheel

NANO 1000S Polisher
INSTRUCTION MANUAL
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3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax[phone] email: [e-mail] Web: https://www.metallographic.com
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1.3 Basic Size Dimensions
1.4 Features
Note: Installation of the NANO 1000S
should take place on a sturdy flat
surface with access to water, drain
and electrical connections.
The NANO 1000S is equipped with a
powerful 750W (1HP) servo motor for
better torque over the entire rpm range.
It also includes a full color LCD screen
and easily programmable speed and
time settings.
As well as a retractable faucet and
flexible hose system for easy water
access.
Retractable Faucet

NANO 1000S Polisher
INSTRUCTION MANUAL
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1.4 Features Continued
The easy to view screen post features height, pivot, and rotational
adjustments for maximum viewing angles
Includes a low-profile splash ring to prevent excess water from escaping the
bowl.
Protective lid reduces the chance of contamination while storing.
2.0 Shipping, Unpacking and Installation
2.1 Shipping
The NANO 1000S is shipped in a specially designed custom box. When
unpacking check that all parts are included and undamaged.
2.2 Unpacking
When moving box, lift from the bottom.
It is recommended a minimum of two people assist when moving an object
exceeding 40-lbs.
Measurements:
(W x H x D)
Approx. 16.in x 8.5in x 15in
(419mm x 216mm x 381mm)
Weight:
Approx. 80-lbs (36-kg)
!Caution: Heavy equipment. Take care to avoid bodily injury.

NANO 1000S Polisher
INSTRUCTION MANUAL
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2.3 Installation
The NANO 1000S should be placed on a stable flat surface with access to water,
drain and electrical connections.
After water, drain and electrical connections are established the system is ready for
operation by activating the main power switch.
Water Drain
External Water Supply
Power Switch
Backside Connections:
Note: Inspect operating
voltage on name plate
before operating.
Power Supply
(110 / 220 V)
FEMTO
Power Connector
External Water Supply:
The water supply line requires a ¼-inch compression fitting.
It is recommended that the water supply be turned off when
the unit is not in use. Inlet water should be clean and
contamination free to extend the life and performance of the
system.
Electrical Connection:
Connect electrical power cable to source.
In-line Filter
FEMTO
Communication Port

NANO 1000S Polisher
INSTRUCTION MANUAL
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3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax[phone] email: [e-mail] Web: https://www.metallographic.com
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2.4 Screen Post Installation
The NANO 1000S Polisher has a removable screen.. Follow the below steps to
install the screen. The steps can be completed in reverse if removing the screen
in the instance that a FEMTO-S head is being installed.
2.4.1 Installation Steps:
1. Remove the screen post from the box
2. Using a Phillips head screwdriver, unscrew the 5 screws from the back panel of
the machine:
3. Look over the connectors labeled in the below image:
A
B
C

NANO 1000S Polisher
INSTRUCTION MANUAL
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4. Place the bottom end of the post through the Screen Post Hole located on the
top of the machine cover. Feed the wires above the hole and towards the back
of the machine. Use the small cutout to assist with routing the wires. DO NOT
feed the wires into the Screen Post Hole.
5. Connect the wires as follows:
Screen Post Hole
Cutout for wires
A
B
C

NANO 1000S Polisher
INSTRUCTION MANUAL
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6. Replace the fasteners taken from the back panel and close up the machine
7. Position the screens view to a comfortable orientation using the height, pivot,
and rotational adjustment capabilities of the Screen Post

NANO 1000S Polisher
INSTRUCTION MANUAL
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3.0 Safety Guidelines
3.1 Warning Sign:
3.2 Safety Precautions
!
Careful attention to this instruction manual and the recommended safety
guidelines is essential for the safe operation of the NANO 1000S.
!
Proper operator training is required for operation of the NANO 1000S. Any
unauthorized mechanical or electrical modifications made to the NANO
1000S, as well as improper operation, voids all warranty claims. All
service issues need to be reported to the manufacturer or supplier.
Operate unit as specified in this manual.
Disconnect from power before opening unit.
Do not rest anything on the working wheel.
Ensure that the air slots on the back panel remain unobstructed.
Turn off water when machine is not in use.
Hold all samples securely (using two hands is recommended).
3.3 Emergency Statement
The NANO 1000S polisher has been designed for polishing metallographic
specimens up to a 2- inch diameter. DO NOT GRIND OR POLISH oversized
samples (greater than 1/3 the diameter of the working wheel). Always follow
proper operational guidelines and avoid contact with moving parts, lubricants
and abrasives. Seek immediate medical care for cutting injuries.
!
A large explanation point is used to point out special
safety features on the machine.
!

NANO 1000S Polisher
INSTRUCTION MANUAL
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3.4 Safety Test
Test:
1). Activate main power switch to turn on machine.
2). Start the motor.
3). Depress emergency stop button.
Correct Response:
The machine immediately powers down.
Malfunction:
Machine does not lose power.
Corrective Measure:
If the system fails to lose power, disconnect the power
supply cord and call a service technician before continuing
use.
!Important: The following safety check of the emergency stop button is required
to verify that the NANO 1000S is functioning properly and ready to use.
Emergency Stop Button

NANO 1000S Polisher
INSTRUCTION MANUAL
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11
4.0 Start-up and Operation
4.1 General
The NANO 1000S is a manual grinding / polishing machine. By
adding the FEMTO power head, semi-automated polishing can be
achieved.

NANO 1000S Polisher
INSTRUCTION MANUAL
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4.2 Control Panel
Rpm Selection:
Three programmable rpm settings.
Directional Buttons:
Incrementally adjusts rpm and moves number digit
selector.
Time Selection:
Three programmable run time settings.
Water On / Off:
Stops and starts water.
Water Auto:
Water automatically activates when machine is
running.
Wheel Direction:
Selects clockwise or counter-clockwise wheel direction.
Run / Stop:
Runs and stops the wheel.

NANO 1000S Polisher
INSTRUCTION MANUAL
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1. To select a wheel rotation direction, press the Wheel Direction button (as seen
above) on the control panel.
2. Manually adjust speed by using the Directional Buttons:
a. Moves the digit selector to the desired spot.
b. Adjusts the number up and down.
4.2.2 Programming the rpm and Time Presets
1. Press and hold the button you would like to set until the screen changes to the
number display.
2. Using the Directional Buttons, change the number to your desired preset.
3. Press the desired program button again to save the preset.
4. Now press the programed button to set the machine to the programmed value.
4.3 Grinding and Polishing by Hand
1. Install working wheel and attach grinding surface / polishing cloths.
2. Switch on the machine in the back and set the direction, speed, and time
(if required).
3. Position flexible water spout over working wheel. During sample preparation
adjust water flow by turning water control knob as needed.
4. Press RUN / STOP to start and stop the machine in manual mode.
Note: Initial operation of water valve may contain air in the lines. Turn water on slowly
to purge air from the system.
4.2.1 Manual Direction and Speed Controller

NANO 1000S Polisher
INSTRUCTION MANUAL
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4.4 Semi-automated Grinding / Polishing (Optional)
Semi-automated Polishing: Individual vs. Central Force
Metallographic semi-automated polishing machines are available with individual
(single) specimen loading (FEMTO 1100S) or with a fixed central and individual force
(FEMTO 1500S) holders.
Individual Force: The force is
applied to each sample
individually. The main advantage
for individual (or single) sample
preparation is the elimination of
the planar grinding steps,
resulting in fewer steps overall.
The primary disadvantage is that
the specimen plane is not fixed in
a rigid position during grinding,
and can result in a loss of
flatness across the sample.
FEMTO 1500S
Central Force Head
FEMTO 1100S
Individual Force
Head

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Central Force
Individual Force Advantages:
Reduced number of preparation steps.
Lower cost for consumables.
Sample can be re-polished without
having to re-planarize the specimen.
Individual Force Disadvantages:
Can result in a loss of flatness
across the specimen if heavy-duty
grinding is required.
It is recommended that the grinding and
polishing steps only be done at matching
head and base speeds, with the rotation
being in the same direction.
Central Force: For central force
holders the specimens are locked
into a rigid position, or fixed
plane, so that the specimens
cannot rock during sample
preparation. This is especially
important for the planar grinding
or coarser grinding steps.
Individual Force Holder
FEMTO 1100S
Autopolishing head