Pace Technologies NANO 1000T User manual

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3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: http://www.metallographic.com
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
NANO 1000T / FEMTO 1500
Polishing Head
1
Equipment Type: Semi-automated polishing head
Model: NANO 1000T / FEMTO 1500
Electrical
Requirements:
110 / 220 Volts (single-phase)
Frequency: 50/60 Hz
Motor Horsepower: 120W
Manual Revision
Date:
February 14, 2019

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3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: http://www.metallographic.com
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
NANO 1000T / FEMTO 1500
Polishing Head
2
Contents
PAGE
Warranty ii
1.0 Product Description 1
2.0 Unpacking, Shipping and Installation 5
3.0 Installation 6
4.0 Safety 17
5.0 Start up 19
6.0 Maintenance 47
7.0 Trouble Shooting 48
8.0 Metallographic Consumables 49
9.0 Spare Parts 56
10.0 Schematics 79
i

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3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: http://www.metallographic.com
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
NANO 1000T / FEMTO 1500
Polishing Head
3
ii
WARRANTY
Terms and Conditions applying to all PACE Technologies Products
1. LIMITED WARRANTY AND DISCLAIMER:
PACE Technologies Products are warranted for one year from the purchase date to be free from defects in
material and workmanship under correct use, normal operating conditions, and proper application. PACE
Technologies obligation under this warranty shall be limited to the repair or exchange, at PACE
Technologies option, of any PACE Technologies Product or part which proves to be defective as provided
herein. PACE Technologies reserves the right to either inspect the product at Buyer’s location or require it
to be returned to the factory for inspection. Buyer is responsible for freight to and from factory on all
warranty claims. The above warranty does not extend to goods damaged or subjected to accident, abuse or
misuse after release from PACE Technologies warehouse, nor goods altered or repaired by anyone other
than specifically authorized PACE Technologies representatives. PACE Technologies shall not in any way
be responsible for the consequences of any alteration, modification or misuse unless previously approved in
writing by an officer of PACE Technologies.
PACE TECHNOLOGIES MAKES NO EXPRESS WARRANTIES OTHER THAN THOSE WHICH ARE
SPECIFICALLY DESCRIBED HEREIN. Any description of the goods sold hereunder, including any
reference to Buyer’s specifications and any description in catalogs, circulars and other written material
published by PACE Technologies, is the sole purpose of identifying such goods and shall not create an
express warranty that the goods shall conform to such description.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR
IMPLIED. THERE ARE NO IMPLIED WARRANTIES OF MERCHANT ABILITY OR FITNESS FOR
PARTICULAR PURPOSE. THIS WARRANTY STATES PACE TECHNOLOGIES ENTIRE AND
EXCLUSIVE LIABILITY AND BUYER’S EXCLUSIVE REMEDY FOR ANY CLAIM FOR DAMAGES
IN CONNECTIONS WITH PACE TECHNOLOGIES PRODUCTS. PACE TECHNOLOGIES WILL IN
NO EVENT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES WHATSOEVER,
NOR FOR ANY SUM IN EXCESS OF THE PURCHASE PRICE.
2. LIABILITY CAP:
PACE Technologies maximum aggregate liability for loss and damage arising under, resulting from or in
connection with the supply or use of the Equipment and Consumables provided under this purchase, or from
the performance or breach of any obligation (s) imposed hereunder, whether such liability arises from any
one or more claims or actions for breach of contract, tort, (including negligence), delayed completion,
warranty, indemnity, strict liability or otherwise, unless otherwise limited by the terms hereof, shall be
limited to one hundred percent (100%) of the purchase price.
3. DELIVERY:
Customer assumes and shall bear the risk of all loss or damage to the Products from every cause whatsoever,
whether or not insured, and title to such Products shall pass to Customer upon PACE Technologies delivery
of the Products to the common carrier of Pace Technologies choice, or the carrier specified in writing by
Customer, for shipment to Customer. Any claims for breakage, loss, delay, or damage shall be made to the
carrier by the Customer and Pace Technologies will render customer reasonable assistance in prosecuting
such claims.

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Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
NANO 1000T / FEMTO 1500
Polishing Head
4
4. ACCEPTANCE:
Customer shall inspect the Products promptly upon receipt of delivery. Unless customer objects in
writing within thirty (30) business days thereafter, customer shall be deemed to have accepted the
Products. All claims for damages, errors, or shortage in Products delivered shall be made by Customer
in writing within such five (5) business day period. Failure to make any claim timely shall constitute
acceptance of the Products.
5. PAYMENT:
Customer agrees to provide timely payment for the Products in accordance with the terms of payment
set forth on the reverse side hereof or in any proposal submitted herewith. If any payment is not paid
on or before its due date, Customer shall pay interest on such late payment from the due date until paid
at the lesser of 12% per annum or the maximum rate allowed by law.
6. DEFAULT:
If Buyer is in default (including, but not limited to, the failure by Buyer to pay all amounts due and
payable to Seller) under the work or purchase order or any other agreement between Buyer and Seller,
Buyer’s rights under the warranty shall be suspended during any period of such default and the original
warranty period will not be extended beyond its original expiration date despite such suspension of
warranty rights.
7. MISCELLANEOUS PROVISIONS:
This agreement has been made in and shall be governed by the laws of the State of Arizona. These
terms and conditions and the description of the Products on the reverse side hereof or in any proposal
submitted herewith constitute the entire agreement and understanding of the parties with respect to this
sale and supersede all prior and contemporaneous agreements or understandings, inducements or
representations, expressed or implied, written or oral, between the parties with respect hereto. Any
term or provision of this Agreement may be amended, and any observance of any term of this
Agreement may be waived, only by a writing signed by the party to be bounds. The waiver by a party
of any breach shall not be deemed to constitute a waiver of any other breach. Should suit be brought on
this Agreement, the prevailing party shall be entitled to recover its reasonable attorneys’ fees and other
costs of suit including costs and attorneys’ fees incurred on appeal or in collection of any judgment.
iii

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3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: http://www.metallographic.com
1
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
NANO 1000T / FEMTO 1500
Polishing Head
1.1 General Description
1.0 Product Description
Head release
lever / switch
AUTO/MANUAL
mode buttons
The FEMTO 1500 is a variable speed polishing head (0-200 rpm) for use with the NANO 1000T
or NANO 2000T grinding/ polishing machine for semi-automated metallographic specimen
preparation. The FEMTO 1500 can also run either automatically with the NANO polishing base
or in a manual mode independently control from the NANO polisher.
Variable speed
display
Dispenser
controller
Manual Start/Stop
Pistons
UP/DOWN
Dispenser feed
Pressure
Adjustment
Pressure Gauge
Specimen
Pressure pistons
Water Supply
Emergency
Stop button
Auto start button
Water
solenoid
switch
Dispenser ON/OFF
Speed display
Timer display

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Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
NANO 1000T / FEMTO 1500
Polishing Head
1.2 Technical Specifications
Electrical specifications: 110 / 220V single-phase
(50/60 Hz)
Number of specimens: Individual Force:
1-6 samples (1-inch to 1.5-inch
diameter.
1-3 samples 2-inch diameter
(holder and rings sold separately)
Force application: Individual piston
Motor power: 120 W
Polishing head speed: 0 to 200 rpm variable speed
Weight: Approx. 55 lbs (25 kg)
Dimensions (WxHxD): Approx. 13” x 18” x 18”
(330 mm x 450 mm x 450 mm)
Working temperature: 32° - 100°F (0 - 40°C)
Shipping temperature: 32° - 100°F (0 - 40°C)
Storage temperature: 32° - 100°F (0 - 40°C)
Hook ups: Air - clean filter air with lubricator
(recommended)
Electrical - 110V or 220V, 50/60
Hz)
EU Directives: Machinery Directive 2006/42/EC
Low Voltage Directive 2006/95/EC
Electromagnetic Compatibility Directive 2004/108/EC
EU Harmonized Standards: EN ISO 1200:2010
EN 61010-1:2010
EN 61326-1:2006

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Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
NANO 1000T / FEMTO 1500
Polishing Head
1.3 Features and Benefits
Note: Installation of the FEMTO 1500 /
NANO polishing base should be on a flat
sturdy surface, with easy access to drain,
water and electrical connections.
The FEMTO 1500 is equipped with a 120 W
variable 0-200 rpm speed motor. The drive
mechanism is connected to the motor via a
maintenance-free anti-slip polychain.
The FEMTO 1500 also has a lubricant
dispenser in addition to a high flow water
valve for hands free wet grinding with
abrasive papers and lubrication for polishing.
In addition, the FEMTO 1500 can be operated
either automatically or independently with the
NANO polishing base.

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Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
NANO 1000T / FEMTO 1500
Polishing Head
1.4 Single Force vs. Central Force Comparison
Note: With independent pistons, initial grinding can be done with finer abrasives, thus reducing the
number of grinding steps. For flatter specimen preparation a central force polishing system (FEMTO
1500 or FEMTO 2500) are recommended.
Central Force: The individual pistons apply the
polishing force to the landing pads and pushes
down the holder through the spring loaded
central male coupler. For central polishing a
minimum of three samples locked into the holder
is required; however, flatness is then fixed over
all the mounted specimens
Individual Force: Individual specimen force can
be applied using the Quick Release Chuck system
by screwing down the outside of the coupler so as
to lock the specimen mounting plate into a rigid
plane. This set-up allows for the individual holder
to be removed and cleaned. This holder also
eliminates the need to re-plane the samples if they
Single Force vs. Central Force Polishing Machines
Metallographic semi-automated polishing machines are available with
individual/ single specimen loading or with a fixed central holder. The
main advantage for using a central force holder is that the overall
specimen flatness is better. The primary advantages for individual
specimen holders are fewer required grinding/ polishing steps and
the ability to re-polish samples without the need to re-planarize the

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5
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
NANO 1000T / FEMTO 1500
Polishing Head
2.0 Unpacking, Shipping and Installation
2.1 Unpacking Unit is delivered in a box. Unpack and check for completeness of
parts.
Measures WxHxD: 20” x 30” x 37” (with NANO 1000T).
Weight: Varies, depending upon model
(approximately 55 lbs—FEMTO head).
2.2 Shipping When moving box, lift from bottom.
! Caution: Heavy sensitive electronic equipment. Take care to
avoid bodily injury and damage to the unit.

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NANO 1000T / FEMTO 1500
Polishing Head
3.0 Installation
!
Install unit carefully! Improper installation voids warranty.
The FEMTO 1500 / NANO 1000T polishing base should be placed on a flat stable
surface.
Requires air, water supply, drain and electrical connections.
After mounting on NANO polishing base (water, drain, electrical) and connection to an
air and electrical supply, the system is ready for operation by activating the main power
switches on both the NANO polisher and FEMTO head for Automatic operation.
Head release
lever
Head release
switch FEMTO post
Post locking
collar
Dispenser
Interface
Cable
NANO interface
cable
Lubricant
Dispenser

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Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
NANO 1000T / FEMTO 1500
Polishing Head
3.1 Post Connection
Post
connection:
Remove the plastic cover plate from underneath the NANO polisher.
Loosen and swing the Plat Groove for the post so that you can see the post
alignment notch. The post notch must fit into the groove in the brass plate.
Remove plastic cover from the top of the NANO polisher and lower the FEMTO post
into the hole. (note it is recommended to tighten the FEMTO post locking lever first).
Work the post down as far as possible.
The post notch should extend below the NANO casting base. If the post does not
go down all the way align the post with the plate groove and insert bolt/flat washer
and locking washer and tighten so that the post is fully down.
Replace plate and NANO plastic cover.
IMPT: Securing the post is very important and must be done by tightening the bolt/
washer/locker washer from underneath the NANO polisher
Post slot
Post
positioning
Plate Groove
Bottom side post
location on
NANO polisher
Installation (continued)

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Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
NANO 1000T / FEMTO 1500
Polishing Head
The Quick Release Chuck is a system developed specifically for use in
the FEMTO 1500 polishing head. This systems purpose is to create a
fast and easy way of changing between our Central and Individual force
sample holders. With the Quick Release Chuck installed one polishing
head can be used to process and prepare samples with differing force
requirements. It is also possible to utilize both Individual and Central
force holders in the single procedure.
Installation (continued)
3.2 Quick Release Chuck Installation
To install the Central force sample holder simply
move the FEMTO head to the left of the NANO
bowl and lift the Quick Release Chuck sleeve
up. Now with your other hand push the “dog-
bone” male connector, on the sample holder, up
into the chuck until a click is heard. Push the
sleeve down then tighten the thump screw.
Tighten until a little bit of resistance is felt. The
Central force holder is ready to be used. Once
the procedure is completed, lift the sleeve back
up and pop off the sample holder to inspect the
samples. This system allows the sample holder
to be reinserted as many times as need
throughout the procedure.
3.3 Installing a Central Force Sample Holder
Central Force Holder Part Number
1-inch / 25 mm central specimen holder (3-6 samples) QRC-SH100A-1500
1.25-inch / 30 mm central specimen holder (3-6 samples) QRC-SH125A-1500
1.5-inch / 40 mm central specimen holder (3-6 samples) QRC-SH150A-1500
2-inch / 50 mm central specimen holder (3 samples) QRC-SH200A-1500
Central Force Loading plate CF-LP-1500

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Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
NANO 1000T / FEMTO 1500
Polishing Head
9
Step 3: Place samples into the holder as
shown below. The Central force
holder can hold either three or six
samples during a procedure.
Installation (continued)
3.4 Installing Samples in Central Force Holder
Step 1: The loading plate is used to
mount samples into the Central
Force holder.
Step 2: Place the Central Force holder onto the loading
plate as shown below. Make sure the sample
holder is flat against the rim of the Loading
Plate.
Step 4: Push each sample down using a thumb
and secure the setscrew located on the
edge of the sample holder. Do this for
each loaded sample.
Step 5: Remove the sample holder from the loading plate. It is now ready to be installed in
the Quick Release Chuck.

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NANO 1000T / FEMTO 1500
Polishing Head
10
Installation (continued)
To install the Individual force holder move the FEMTO
head to the side of the NANO polisher. Lift the sleeve of
the Quick Release Chuck and push the sample holder
up into the chuck. Push the sleeve back down. Next,
turn the sleeve and thread the screw onto the holder.
This thread is reverse threaded. Therefore the normal
method of “lefty loose, righty tight” is not applicable here.
Instead it is “lefty tight, righty loose.” Once the sleeve is
secured around the threads turn the thumb screw on the
chuck. This greatly reduces the risk of the holder getting
loose during operation. Once finished with the Individual
force holder, simply unscrew the chuck from the sample
holder and then left the sleeve up again. The sample
holder is now able to be removed.
3.5 Installing Individual Force Sample Holder
Specimen Holder FEMTO 1500
Single specimen holder mounting fixture for FEMTO 1100/1500, requires one set
of 3 plastic rings ranging from 1-inch up to 1.5-inch or 25mm up to 40 mm
(ordered separately)
SH-1150
1-in diameter rings SR-0100
1.25-in diameter rings SR-0125
1.5-in diameter rings SR-0150
25 mm diameter rings SR-25mm
30mm diameter rings SR-30mm
40 mm diameter rings SR-40mm
2-inch single specimen holder mounting fixture for FEMTO 1100/1500, requires
one set of 3, 2-inch or 50 mm plastic rings (ordered separately) SH-1250
2-in diameter specimen rings SR-0200
50 mm diameter specimen rings SR-50mm
Individual specimen holder mounting fixture (for use with glass slide holders) SH-GHOLDER-1500
Glass slide holder for 27 x 47 mm and 1 x 3-inch slides (each) SR-G

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Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
NANO 1000T / FEMTO 1500
Polishing Head
Installation (continued)
3.6 Height Adjustment for FEMTO Head /Specimen Holder
Specimen
holder height
adjustment:
The specimen holder height needs to be adjusted to prevent the pistons from
grinding during the operation of the machine.
Step 1: Connect air and lift up head.
Step 2: Place the working wheel with the highest profile abrasive/polishing pad
on the wheel. Using a single wall box as a spacer, place the cardboard on top of
the working wheel/abrasive combination.
Step 3: Loosen holding ring collar on the FEMTO post and slide down out of the
way.
Step 1: To lift the
FEMTO head, rotate
the lever to engage
the piston
Step 2: Lower the
FEMTO head onto a
cardboard spacer
Step 3: Loosen and
lower post the
holding collar

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NANO 1000T / FEMTO 1500
Polishing Head
Specimen
holder height
adjustment:
Step 4. Rotate release lever slightly to lower the head.
Step 5. Slide the holding ring collar up to the bottom of the FEMTO head
and tighten.
Step 6. Lift head by rotating release lever to engage piston button on
bottom of FEMTO head. Remove cardboard spacer and lower the FEMTO
head.
Step 4: Rotate the
release lever to
disengage piston
button
Installation (continued)
3.7 Height Adjustment for FEMTO Head /Specimen Holder (continued)
Step 5. Slide the
holding ring collar
up to the bottom of
the FEMTO head
and tighten.

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NANO 1000T / FEMTO 1500
Polishing Head
Specimen
holder height
adjustment:
Step 7. In the FEMTO manual mode, lower pistons with the down button.
Verify that the bottom of the piston is not rubbing against the abrasive
surface. (Note it is better to operate the specimen holder as close to the
working abrasive wheel as possible in order to get flatter specimens
Installation (continued)
.8 Height Adjustment for FEMTO Head /Specimen Holder (continued)

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NANO 1000T / FEMTO 1500
Polishing Head
Installation (continued)
External air supply: It is recommended that the air supply be clean, filtered and
lubricated to extend the life and performance of the systems.
Electrical connection: Connect electrical power cable and communications cable.
Note: Inspect the operating voltage on the name plate.
3.9 Backside connections
FEMTO 1500 HEAD
External air
supply
Electrical
supply
Communication
cable to NANO
polishing base
Power
switch
Electrical connection
110V or 220V
Water drain
External water
supply
FEMTO connections
Connect drain with the
best direction fitting
NANO 2000 POLISHER

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NANO 1000T / FEMTO 1500
Polishing Head
15
3.10 OPTIONAL Recirculating Filter System
Fine micron
exchangeable
filters
Coarse
Drain
Screen
Pump
Pickup
screen
Recirculating Filter System
The RC-1000 portable recirculating filter system allows for polishers to be mobile as well as to filter and
remove polishing swarf and abrasives generated from PACE Technologies NANO series polishers.
Utilizing a positive pressure pump, the recirculating filter system is able to provide clean water
containing <0.1 μm particles, thus eliminating waste flow to the building drainage system. The filtering
process begins with a coarse filter to eliminate coarse materials such as ripped polishing pads or torn
grinding papers. With a three chamber tank and counter current flow coarse abrasives can also settle
when the pump is not activated. As water is required, the pump will engage and pull the effluent
through a series of fine filters starting with a 0.5 μm filter, followed by a filter >0.1 μm and then to a sub
0.1 μm filter.

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NANO 1000T / FEMTO 1500
Polishing Head
Installation (continued)
3.11 Lubricator Connection
Fasten lubricator to
FEMTO base casting
Connect communication
cable to FEMTO base
Connect supply hose to
dispenser
Position dispensing tube
by sliding along rail. To
lock into place tighten
screws located under the
holder
Lubricator set-up (Tube through cap)