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  9. Pacific Floorcare S-24 User manual

Pacific Floorcare S-24 User manual

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Thank you for purchasing a Pacic Floorcare product. Carefully inspect all components for freight damage.
If such damage is discovered, le a “CONCEALED DAMAGE REPORT” immediately with the delivering
carrier.
Read this manual carefully and keep it near the machine, protected from liquids and other damaging
substances. Failure to follow the instructions may result in injury or damage to equipment and property.
The contents of this manual are based on the latest product information available at the time of publication.
Pacic Floorcare reserves the right to make changes or improvements without being obliged to apply changes
to the machines previously sold.
New manuals can be downloaded from: www.pacicoorcare.com/manuals
S-24 / S-28 / S-32S-24 / S-28 / S-32
22 GALLON MID-SIZE AUTOSCRUBBER22 GALLON MID-SIZE AUTOSCRUBBER
PARTS & OPERATING MANUALPARTS & OPERATING MANUAL
22 GALLON AUTOSCRUBBER SPECIFICATIONS
Features Specications
Model: S-24 (Disk) S-28 (Orbital)
Solution Delivery System
Solution capacity: 22 gal / 83 l 22 gal / 83 l
Solution control: (Standard) 0-.55 gpm / 0-2.1 lpm, Variable knob adjustment 0-.55 gpm / 0-2.1 lpm, Variable knob adjustment
Solution control: (w/ Chemical
Injection)
Low, Med & High ow settings
(.10, .25 & .45 gpm / .38, .95 & 1.7 lpm)
Speed Sensitive Flow or Constant Output Flow Control
Low, Med & High ow settings
(.10, .25 & .45 gpm / .38, .95 & 1.7 lpm)
Speed Sensitive Flow or Constant Output Flow Control
Scrubbing System
Cleaning path: 24 in / 610 mm 28 in / 711 mm
Pad/brush size: (2) 12 in / 305 mm (1) 28 x 14 in / 711 x 356 mm
Productivity (per hour)-
Theoretical max: 26,400 ft 30,800 ft
Productivity (per hour)-Average
coverage rate:* 19,525 ft 22,425 ft
Brush Drive System
Brush motor horsepower (each): (1) 1 hp / 750 W (1) 1 hp / 750 W
Brush rpm: 360 rpm 2,200 rpm
Brush/pad pressure: 50, 100 & 140 lb / 23, 45 & 64 kg 70, 110 & 160 lb / 32, 50 & 73 kg
Brush/pad attachment/removal: Automatic on/o Manual
Recovery System
Recovery tank accessibility: Full clean out access Full clean out access
Recovery tank capacity: 25 gal / 95 l (3 gal / 11.4 l demisting chamber) 25 gal / 95 l (3 gal / 11.4 l demisting chamber)
Vacuum motor: .7 hp / 522 W, 3-stage .7 hp / 522 W, 3-stage
Vac motor cfm / cmm: 71 cfm / 2.0 cmm 71 cfm / 2.0 cmm
Vac motor water-lift: 71 in / 180 cm 71 in / 180 cm
Standard / Narrow Aisle Squeegee
width: 35 / 30 in (89 / 76 cm) 40 / 35 in (102 / 89 cm)
Drive System
Drive Type: Transaxle Drive Transaxle Drive
Motor horsepower: .5 hp / 373 W .5 hp / 373 W
Battery System
System voltage: 24 V 24 V
Battery amp hour rating: (4) 6V: 260 AH (wet) / 250 AH (MF) (4) 6V: 260 AH (wet) / 250 AH (MF)
Battery run time: Up to 5.5 hours Up to 5.5 hours
Charger description: On-board (standard)
O-board (optional)
On-board (standard)
O-board (optional)
Machine specications
Product length: 54 in / 137 cm 52 in / 132 cm
Product width (without squeegee): 26 in / 66 cm 28 in / 71 cm
Product height: 44 in / 112 cm 44 in / 112 cm
Product weight (with batteries): 650 lb / 295 kg 665 lb / 302 kg
Sound level (operator’s ear): 65 dBA 63 dBA
Construction: Rotationally molded polyethylene tanks, powder coated steel
frame
Rotationally molded polyethylene tanks, powder coated steel
frame
*Productivity calculations utilize key factors from ISSA 540 cleaning times handbook
Note: Specications subject to change without notice
22 GALLON AUTOSCRUBBER SPECIFICATIONS
Features Specications
Model: S-28 (Disk) S-32 (Disk)
Solution Delivery System
Solution capacity: 22 gal / 83 l 22 gal / 83 l
Solution control: (Standard) 0-.55 gpm / 0-2.1 lpm, Variable knob adjustment 0-.55 gpm / 0-2.1 lpm, Variable knob adjustment
Solution control: (w/ Chemical
Injection)
Low, Med & High ow settings
(.10, .25 & .45 gpm / .38, .95 & 1.7 lpm)
Speed Sensitive Flow or Constant Output Flow Control
Low, Med & High ow settings
(.10, .25 & .45 gpm / .38, .95 & 1.7 lpm)
Speed Sensitive Flow or Constant Output Flow Control
Scrubbing System
Cleaning path: 28 in / 711 mm 32 in / 813 mm
Pad/brush size: (2) 14 in / 356 mm Disks (2) 16 in / 406 mm Disks
Productivity (per hour)-Theoretical
max: 30,800 ft 35,200 ft
Productivity (per hour)-Average
coverage rate:* 22,425 ft 25,125 ft
Brush Drive System
Brush motor horsepower (each): (2) 1 hp / 750 W (2) 1 hp / 750 W
Brush rpm: 300 rpm 300 rpm
Brush/pad pressure: 70, 110 & 150 lb / 32, 50 & 68 kg 70, 110 & 150 lb / 32, 50 & 68 kg
Brush/pad attachment/removal: Automatic on/o Automatic on/o
Recovery System
Recovery tank accessibility: Full clean out access Full clean out access
Recovery tank capacity: 25 gal / 95 l (3 gal / 11.4 l demisting chamber) 25 gal / 95 l (3 gal / 11.4 l demisting chamber)
Vacuum motor: .7 hp / 522 W, 3-stage .7 hp / 522 W, 3-stage
Vac motor cfm / cmm: 71 cfm / 2.0 cmm 71 cfm / 2.0 cmm
Vac motor water-lift: 71 in / 180 cm 71 in / 180 cm
Standard / Narrow Aisle Squeegee
width: 40 / 35 in (102 / 89 cm) 44.5 / 40 in (113 / 102 cm)
Drive System
Drive Type: Transaxle Drive Transaxle Drive
Motor horsepower: .5 hp / 373 W .5 hp / 373 W
Battery System
System voltage: 24 V 24 V
Battery amp hour rating: (4) 6V: 260 AH (wet) / 250 AH (MF) (4) 6V: 260 AH (wet) / 250 AH (MF)
Battery run time: Up to 4.5 hours Up to 4.0 hours
Charger description: On-board (standard)
O-board (optional)
On-board (standard)
O-board (optional)
Machine specications
Product length: 56 in / 142 cm 58 in / 147 cm
Product width (without squeegee): 30 in / 76 cm 34 in / 86 cm
Product height: 44 in / 112 cm 44 in / 112 cm
Product weight (with batteries): 660 lb / 299 kg 665 lb / 302 kg
Sound level (operator’s ear): 65 dBA 65 dBA
Construction: Rotationally molded polyethylene tanks, powder coated steel
frame
Rotationally molded polyethylene tanks, powder coated steel
frame
*Productivity calculations utilize key factors from ISSA 540 cleaning times handbook
Note: Specications subject to change without notice
TABLE OF CONTENTSTABLE OF CONTENTS
SAFETY INFORMATION ���������������������������������������������������������������������������������������������������������������������������������������������������1
UNPACKING THE MACHINE �������������������������������������������������������������������������������������������������������������������������������������������2
TRANSPORTING THE MACHINE �����������������������������������������������������������������������������������������������������������������������������������3
BATTERIES ���������������������������������������������������������������������������������������������������������������������������������������������������������������������������4
SELECTION ..................................................................................................................................................................4
INSTALLATION ...........................................................................................................................................................4
SERVICING LEAD ACID BATTERIES (NON-HYDROLINK® MODELS) ..............................................................5
SERVICING LEAD ACID BATTERIES WITH HYDROLINK® ..............................................................................6
WATERING SYSTEM ..................................................................................................................................................6
BATTERYSHIELD® AUTOMATED WET BATTERY PROTECTION SYSTEM......................................................7
CHARGING ���������������������������������������������������������������������������������������������������������������������������������������������������������������������������9
ON-BOARD CHARGER ..............................................................................................................................................9
OFF-BOARD CHARGER ........................................................................................................................................... 11
PRE-USE SETUP�����������������������������������������������������������������������������������������������������������������������������������������������������������������12
ORBITAL PADS & CHEMICAL-FREE FINISH REMOVAL (CFR) ........................................................................16
DISK MACHINE PAD DRIVERS & BRUSHES .......................................................................................................17
SQUEEGEE SYSTEM ................................................................................................................................................19
RECOMMENDED MAINTENANCE�������������������������������������������������������������������������������������������������������������������������������22
RECOMMENDED SERVICE PARTS ������������������������������������������������������������������������������������������������������������������������������23
TROUBLESHOOTING GUIDE ����������������������������������������������������������������������������������������������������������������������������������������26
PARTS DIAGRAMS������������������������������������������������������������������������������������������������������������������������������������������������������������28
BATTERIES, BATTERYSHIELD® & HYDROLINK® .............................................................................................28
OPTIONAL ONBOARD CHARGER .........................................................................................................................29
CONTROLS .................................................................................................................................................................30
ELECTRONICS ...........................................................................................................................................................37
FRAME ASSEMBLY ..................................................................................................................................................41
HEAD LIFT ASSEMBLY ............................................................................................................................................42
SOLUTION TANK ......................................................................................................................................................43
RECOVERY TANK AND VACUUM .........................................................................................................................44
OPTIONAL CHEMICAL INJECTION .......................................................................................................................46
35” SQUEEGEE ASSEMBLY .....................................................................................................................................47
40” SQUEEGEE ASSEMBLY .....................................................................................................................................48
45” SQUEEGEE ASSEMBLY .....................................................................................................................................49
SQUEEGEE LINK.......................................................................................................................................................50
SCRUB HEADS ..........................................................................................................................................................52
WIRING DIAGRAMS ��������������������������������������������������������������������������������������������������������������������������������������������������������64
S-24 WIRING DIAGRAM ..........................................................................................................................................64
S-28 (DISK) & S-32 WIRING DIAGRAM .................................................................................................................66
S-28 ORBITAL WIRING DIAGRAM ........................................................................................................................68
BATTERYSHIELD® (OPTIONAL) WIRING DIAGRAM ........................................................................................70
OPTIONAL CHEMICAL INJECTION WIRING DIAGRAM ...................................................................................71
WARNING: This product can expose you to chemicals including lead and lead compounds which are known to the State
of California to cause cancer and birth defects or other reproductive harm. For more information go to
www.P65Warnings.ca.gov.
WARNING: This machine is not equipped with explosion proof motors. Never use near ammable or reactive materials,
liquids, vapors or combustible dusts. Electric motors spark internally during operation and could cause a
ash re or explosion.
WARNING: Batteries emit hydrogen and oxygen gas.
- Keep sparks and open ame away. Do not smoke near the machine
- Charge batteries in a well-ventilated area with the battery compartment open
WARNING: Do not plug in charger cable if wall cord or battery harness is damaged.
WARNING: Disconnect battery cables before servicing.
WARNING: Do not wear jewelry when working near moving or electrical components.
WARNING: Do not use the machine as a means for transport.
WARNING: Never allow children to play on or around machine.
WARNING: Do not bump into shelves or scaoldings, especially where there is a risk of falling objects.
WARNING: Support the machine on safety stands before working underneath.
CAUTION: Keep hands away from spinning brushes.
CAUTION: Do not operate machine unless trained and authorized.
CAUTION: Do not modify the machine from its original design.
CAUTION: Do not operate machine if it is not in proper operating condition.
CAUTION: Wear non-slip shoes when operating machine.
CAUTION: Reduce speed when turning or operating on inclines and slippery surfaces.
CAUTION: Use Bromine only in your tank treatment system! Do not use chlorine. Chlorine can interact with ammonia-
based detergents and cause harmful fumes.
CAUTION: Follow mixing and handling instructions on chemical containers.
CAUTION: Remove the batteries and get assistance before lifting the machine manually.
CAUTION: Park and service the machine on a level surface and remove the key.
CAUTION: Always wear protective clothing, gloves and goggles when handling and charging batteries.
CAUTION: Avoid moving parts and do not wear loose jackets, shirts or sleeves when servicing.
NOTE: Do not power spray or hose o the machine. Electrical malfunction may occur.
NOTE: All repairs must be performed by a qualied service technician using approved replacement parts.
NOTE: To avoid damaging the oor, do not allow the brush/pad to operate while the machine is stationary.
NOTE: Use a ramp with no more than a 12° incline when loading or unloading the machine.
NOTE: Use tie down straps to secure the machine to the truck or trailer during transport.
NOTE: Turn power o and put the scrub head in the lowered position during transport.
NOTE: Discontinue use and report machine damage or faulty operation immediately.
NOTE: Store the machine indoors where the temperature is between 32º and 104ºF (0º and 40ºC).
NOTE: Do not lower the orbital head without a pad. Doing so damages the Mighty-Lok® face.
NOTE: Failure to clean the HydroLink® light pipe will limit BatteryShield’s® ability to read the water level and
will reduce battery life.
NOTE: Do not use an extension cord. This will void the warranty on the charger.
NOTE: Batteries designed for automotive or marine and RV use are not suited for use in oor scrubbers.
NOTE: Ensure battery charging and storage locations comply with OSHA and any governing agencies’ standards
based on your particular location and application.
SAFETY INFORMATION
WARNING: A potentially hazardous situation that, if not avoided, could result in death or serious injury�
CAUTION: A potentially hazardous situation that, if not avoided, could result in moderate injury or serious property
damage�
NOTE: Information that will prevent premature equipment failure or minor property damage�
This machine is intended for commercial use. Only use recommended pads or brushes and commercially approved oor cleaning
chemicals intended for machine application.
RETURN TO
TABLE OF
CONTENTS
- 2 -
UNPACKING THE MACHINE
NOTE: Use a ramp with no more than a 12° incline when loading or unloading the machine.
1. Remove the outer packaging
2. Remove the four cleats and two tie down brackets holding the machine to the pallet
3. Raise the scrub head into the transport position.
4. Use a suitable ramp or platform and carefully pull the machine backwards down from the pallet.
RETURN TO
TABLE OF
CONTENTS - 3 -
TRANSPORTING THE MACHINE
CAUTION: Remove the batteries and get assistance before lifting the machine manually.
NOTE: Use a ramp with no more than a 12° incline when loading or unloading the machine.
NOTE: Turn power o and put the scrub head in the lowered position during transport.
NOTE: Do not rest the orbital head on a hard surface without a pad. Doing so damages the Mighty-Lok® face.
TIE DOWN PROCEDURETIE DOWN PROCEDURE
The S-Series Scrubber was designed for easy transport on a route cleaning program. Two options are available
for tying the machine down to a truck or trailer during transport.
Tie down holes are located on both
sides of the main frame
Run tie down straps between the
recovery tank and solution tank
RETURN TO
TABLE OF
CONTENTS
- 4 -
BATTERIES
WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals
known to the State of California to cause cancer and reproductive harm, and during charging,
strong inorganic acid mists containing sulfuric acid are involved, a chemical known to the State
of California to cause cancer. Wash hands after handling. For more information go to www.
P65Warnings.ca.gov.
WARNING: Batteries emit hydrogen and oxygen gas.
-Keep sparks and open ame away. Do not smoke near the machine.
-Charge batteries in a well-ventilated area with the battery compartment open.
WARNING: Do not wear jewelry when working near moving or electrical components.
CAUTION: Remove the batteries and get assistance before lifting the machine manually.
CAUTION: Park and service the machine on a level surface and remove the key.
CAUTION: Always wear protective clothing, gloves and goggles when handling and charging batteries.
NOTE: All repairs must be performed by a qualied service technician using approved replacement parts.
NOTE: Batteries designed for automotive or marine and RV use are not suited for use in oor scrubbers.
SELECTION
The machine requires four 6 VDC Lead Acid or AGM Deep Cycle batteries designed for oor scrubber use with
the following maximum dimensions:
• Width: 7 1/8 in (181 mm)
• Length: 12 15/16 in (264 mm)
• Height: 10 5/8 in (295 mm)
INSTALLATION
1. Open the recovery tank.
2. Use a lifting device capable of transferring the bat-
teries safely.
3. Slide the batteries forward.
4. Connect the batteries in a series to obtain an overall
voltage of 24V on the lugs.
5. Fully charge the batteries before using the machine.
RETURN TO
TABLE OF
CONTENTS - 5 -
SERVICING LEAD ACID BATTERIES (NON-HYDROLINK®MODELS)
WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals
known to the State of California to cause cancer and reproductive harm, and during charging,
strong inorganic acid mists containing sulfuric acid are involved, a chemical known to the State
of California to cause cancer. Wash hands after handling. For more information go to www.
P65Warnings.ca.gov.
WARNING: Batteries emit hydrogen and oxygen gas.
-Keep sparks and open ame away. Do not smoke near the machine.
-Charge batteries in a well-ventilated area with the battery compartment open.
WARNING: Do not wear jewelry when working near moving or electrical components.
CAUTION: Always wear protective clothing, gloves and goggles when handling and charging batteries.
REQUIRED EQUIPMENT
• Eye protection
• Acid resistant gloves
• Distilled water
• Baking soda (neutralizes acid spills)
SAFETY
NEVER:
• Add acid to a battery.
• Smoke near batteries.
• Charge a frozen battery.
• Leave an acid spill unattended.
• Store batteries unless they are fully charged.
• Charge a battery when the temperature is above 122°F (50°C).
• Charge a ooded battery without securing vent caps on the cells.
• Place objects on top of batteries, which can cause a short circuit.
ALWAYS:
• Neutralize acid spills with baking
soda and water.
• Use insulated tools and check that
connections are tight.
Remove the caps and place
them upside down to inspect
WATERING
• If contact with electrolyte (sulfuric acid) occurs, ush with large amounts of water.
• Use only distilled water (tap water can contain contaminants that will damage the battery).
• Remove the caps and place them upside down to check electrolyte levels.
• For discharged or partially charged batteries, add just enough water to cover the plates.
• Fully charge the batteries.
• Add distilled water to a level of 1/8” below the vent well.
CLEANING & INSPECTION
• Fluid on the top of a battery may mean it is being over-watered or overcharged.
• Check cleanliness and keep terminals and connectors free of corrosion.
• Clean with a solution of 1 cup baking soda to 1 gallon of water.
• Do not allow cleaning solution to get inside the battery.
• Rinse with water and dry with a clean cloth.
• Keep the area around batteries clean and dry.
• Properly secure all vent caps.
• Check battery cables and connections. Replace any damaged cables and tighten any loose connections.
RETURN TO
TABLE OF
CONTENTS
- 6 -
SERVICING LEAD ACID BATTERIES WITH HYDROLINK®
WATERING SYSTEM
WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals
known to the State of California to cause cancer and reproductive harm, and during charging,
strong inorganic acid mists containing sulfuric acid are involved, a chemical known to the State
of California to cause cancer. Wash hands after handling. For more information go to www.
P65Warnings.ca.gov.
1. Position the container of distilled water below the level of the top of the batteries
to prevent siphoning.
2. Place the end of the watering system hose in the distilled water and squeeze the
bulb to ll the system.
3. Remove the dust cover from the Hydrolink® snake connected to the batteries.
4. Connect the coupler on the Hydrolink® snake to the coupler on the watering
system using the quick disconnect ttings.
5. While squeezing the hand pump, observe the ow indicator (spinning red balls).
As the batteries begin to ll, the spinning of the ow indicator balls will slow.
Batteries are full when the ow indicators completely stop spinning.
NOTE: Battery systems may take more than 1/2 gallon of water once the
BatteryShield® light has illuminated. Failure to actuate the hand pump until
the ow indicator stops spinning will result in batteries being under or
unevenly serviced which will reduce battery life.
6. When the ow indicator stops, and not before, immediately disconnect the
couplers by depressing the push button on the watering system coupler.
NOTE: Leaving the watering system connected could result in the batteries being
over lled. Disconnecting the watering system before the ow indicator stops
spinning will result in batteries being under serviced and battery life will be
reduced.
7. Replace the dust cover on the Hydrolink® snake.