Palax D410 Series User manual

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Palax D410 Pro+ Translation 1-2020
INSTRUCTION MANUAL
D410
Powered by PTO
Powered by electric motor
SERIAL NUMBER_______________________
Lahdentie 9
61400 Ylistaro, FINLAND
Tel [phone]
palax fi

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Palax D410 Pro+ Translation 1-2020
Contents
Overview 5
Foreword 5
EU Declaration of Conformity 6
Intended use of the machine 7
Warning signs 7
Nameplates 8
The main dimensions and models of the machine 9
Safety instructions 10
Noise emission and vibration 11
Responsibilities of the operator 11
Operating conditions 11
Terms of warranty 12
Operating instructions for the winch 12
Acceptance and setting up the machine for operation 13
State of delivery and acceptance control 13
Lifting and transferring the machine 13
Main parts of the machine 14
Oil cooler, optional 15
Optional hydraulics, all models 16
Main parts 16
Main parts 17
Topping up hydraulic oil 17
Topping up saw-chain oil 18
Bringing the conveyor into the work position 18
Bringing the conveyor into the transport position 19
Using the firewood processor, description of operation 19
Transmission of the machine 19
Testing the safety-related devices of the machine 19
Mechanical control of the Palax D410 Pro+ 20
Feeding the last log for splitting 21
Lubricating the chain-saw 22
Adjusting the oil volume 22
In-feed conveyor 23
Discharge conveyor 24

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Palax D410 Pro+ Translation 1-2020
Swinging the conveyor 24
Powered by tractor 25
Electrically powered machine 25
Warming up the oil tank of an electrically powered machine 26
Heater carpet for the oil tank 26
Using the firewood processor, splitting operation Virhe. Kirjanmerkkiä ei ole määritetty.
PowerSpeed cylinder 27
Hydraulic adjustment of the splitting wedge, s model 28
Malfunctions during the splitting operation and how to remedy them 28
How do the safety-related devices affect the machine's functionality 29
Protective net for the splitting chute 29
Active log-clamp 29
Log-clamp with a hydraulic cylinder 30
Operation of the cutting, the splitting and the in-feed conveyor 31
Operation of the Joystick valve 32
Maintenance of the machine 33
Opening the protective structures 33
Protective covers that need to be opened for service 33
Protective covers that need to be opened for maintaining the hydraulic system 34
Changing the gearbox oil 34
Changing hydraulic oil and filter 35
Maintenance of the valve 35
Detent end of the valve 35
Lubricating the spool shifter 36
Structure of the detent end and the correct order of the parts 36
Initial settings of the valve 36
Changing the saw-chain 36
Sharpening the saw-chain in the firewood processor 38
Lubricating the tip wheel 38
Sharpening the saw-chain in a vice 38
Conveyor chains 39
Cleaning the machine 39
Washing the machine 39
Storing the machine 39
Maintenance schedule 40

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Palax D410 Pro+ Translation 1-2020
Malfunctions and their remedy 41
Wiring diagrams 42

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Palax D410 Pro+ Translation 1-2020
Overview
Foreword
This Instruction Manual is intended for a professional operator of the machine The operator must
have usual general knowledge and skills For example, the buyer of a tractor-powered machine is
expected to master the use of PTO shaft transmission
Before installing and operating the machine, the user of the machine must thoroughly familiarise
himself with this manual This manual shall be kept for future reference Before starting the
operation, the user must also familiarise himself with the operating controls of the machine and
the emergency stop mechanism For more information about our products, please visit our
website at www palax fi
NOTE! Keep this man al with the machine at all times.

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Palax D410 Pro+ Translation 1-2020
EU Declaration of Conformity
Directive2006/42/EC
Manufacturer: Ylistaron Terästakomo Oy
www palax fi
Lahdentie 9
FI-61400 Ylistaro
Finland
[phone]:
The person in charge of the Technical Construction File: Kai Koskela, kai koskela@palax fi
Product: PALAX D410 Pro+
a firewood processor with 4,3-m discharge conveyor
Powered by: Tractor PTO or electric motor
Models: TR Powered by tractor, equipped with own hydraulic system
TR/SM Powered either by tractor or by electric motor
Serial number of the machine: ______________
We hereby certify that the machine meets the requirements of the Government Decree
12 6 2008/400 on safety of machinery through which the Machine Directive 2006/42/EC has been
put into effect, and that during the manufacturing process the following harmonized standards
have been applied
SFS-MANUAL 93-series, SFS-EN 349-1+A1, SFS-EN 609-1+A1, SFS-EN 618, SFS-EN 620, SFS-
EN 847-1+A1, SFS-EN 953+A1, SFS-EN 954-1, SFS-EN 982+A1, SFS-EN 4254-1, SFS-EN 11684,
SFS-EN 12100-1+A1, SFS-EN 12100-2, SFS-EN 13850, SFS-EN 13857, SFS-EN 14121-1, ISO/TR
14121-2, SFS-EN 60204-1+A1
Ylistaron Terästakomo Oy
1 6 2020
Jori Lammi
Managing Director

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Palax D410 Pro+ Translation 1-2020
Intended use of the machine
This firewood processor with conveyor is intended for production of firewood from round timber
Using the machine for any other purpose is prohibited
Maxim m size of the log
 For cutting, the maximum diameter of the log is 38 cm.
 For cutting, the maximum length of the log is 4 m.
 When handling long trunks, we recommend using a specific log-lifting deck with rollers
or hydraulic feed.
Warning signs
Read the instr ction man al
Beware of the moving saw bar
Wear protective clothing
Wear eye protection
Opening the safety net stops the
operation of the machine
Reversing the infeed
conveyor
Feeding with the
infeed conveyor
Interr pt the splitting La nching the
splitting
Adj sting the splitting
wedge
C tting
Permissible revol tion
range of the PTO shaft Direction of rotation of the motor. Direction
of rotation of the chain

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Palax D410 Pro+ Translation 1-2020
Lifting point for loader Lifting point
The machine may
only be operated by
one person
Keep clear of the
machine´s moving parts
Beware of the PTO shaft
The danger zone aro nd the conveyor is 5
meters
Disconnect the machine
from the power so rce
before servicing
Nameplates
Nameplate on the machine
 The name and address of the manufacturer
 Designation of the machine type
 Serial number and year of manufacture
 Total weight of the machine
 The plate is located at the in-feed conveyor end
of the machine
 When ordering spare parts, always mention the
serial number and year of manufacture
Nameplates on the electric drive
 3-phase motor
 Voltage 230/380 V or 380/600 V, may vary depending on the country
 Output 11 kW, fuse size min 25 A slow Recommendation 32 A slow
 The plate is located on the connecting box of the electric motor

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Palax D410 Pro+ Translation 1-2020
The main dimensions and models of the machine
Figure 1
Machine model D410 Pro+
Driving power TR TR/SM
Weight 1044 kg 1080 kg
Powered by electricity 11 kW, fuse size min 25 A slow Recommendation 32 A slow
Height/width/length In transport position 243 cm/118 cm/285 cm
In-feed conveyor Length 2 2 m, Height 0 9 m
Saw-bar/saw-chain 16”; 325; 1 3 mm; 66 drive links
Max diameter of the log Max cutting diameter of the log; 38 cm
Max /min length of the
log
Max length of the log that can be split; 55 cm
 The 4.3m-long firewood conveyor is included in the weight.

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Palax D410 Pro+ Translation 1-2020
afety instructions
General reg lations and restrictions
 Maximum length of the log that can be cut is 4 metres If no log-stand or log-deck is used
 Maximum diameter of the log that can be split is 40 cm
 The machine is exclusively intended for the production of firewood
 The machine may be operated by one person only
 The danger zone around the conveyor is 5 metres to the sides and away from the conveyor
 The machine must be equipped with additional lights for transport on public roads
 The in-feed deck and the discharge conveyor must always be lifted up and locked in the transport
position for transport
 Only persons over 18 years of age are allowed to operate the machine
 Never remove any safety-related devices from the machine
The operator
 Every person operating the machine, must thoroughly study the entire user manual
 Always use eye guards and hearing protectors
 Always wear protective shoes
 Always wear work gloves
 Do not wear loosely-fitting clothing
Before se
 Always carry out the required preparations on both the machine and the conveyor before
starting the machine
 Make sure that all other people stay outside the work area
 Only use a fault-free PTO shaft and attach the chain for the shaft-guard The permissible
revolutions range of the PTO shaft is 400–450 r p m
 Operate the machine on a sufficiently firm and level surface
 Only operate the machine in an adequately lit space
 Keep the tractor-powered machine connected to one of the drawbars Ensure that sufficient
space is provided for the PTO shaft and its guard
 Always check that all the covers are intact and properly fastened
 Always ensure that the saw-chain is in perfect condition
 Always ensure that the electric conductors are intact
 Always check that all the operating controls are operational
 Always check the oil level and make sure that the hydraulic hoses and components are free of
damage
 Before starting the work, make sure that the machine stands firmly in position
D ring operation
 Carelessness during the cut-off operation constitutes a major hazard!
 During the cut-off operation, make sure that the log is always supported on the in-feed belt at
the cutting point: danger of rolling over!
 Exercise particular caution when cutting knotty or crooked logs, as faulty cutting might roll the
log over or twist the saw-bar with enough force to break it
 Keep the work area clean and clear of foreign objects
 Always stop the machine and disconnect the power supply cable or the PTO shaft before
servicing

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Palax D410 Pro+ Translation 1-2020
 Only cut one log at a time
 Danger! Stay away from moving parts
Noise emission and vibration
 Equivalent continuous A-weighted sound-pressure level at the workstation is 89 5 dB (A) and
the sound power level is 100 5 dB (A)
 The vibration emission values do not exceed the limit 2 5m/s
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Responsibilities of the operator
 The machine may only be used to produce firewood
 All the safety-related devices are necessary to ensure a sufficient level of safety
 The Palax D410 Pro+ is a very safe machine provided that the given instructions are properly
followed during the operation, the regular maintenance routines are duly executed and the
work is carried out without haste
 It is the responsibility of the operator to ensure before the work is started that all the safety-
related devices are in perfect order and the machine has been serviced properly
 The operator is responsible for ensuring that no one else is subjected to any danger
 The structure of the machine must not be modified
 The machine must never be operated under the influence of alcohol or drugs
 Remember that as the operator you are responsible for any injuries caused if safety-related
devices have been removed from the machine
Operating conditions
 Always place the machine on as level a position as possible
 Prevent risks, such as slipping in winter, by organising the work site in a due manner
 Otherwise the weather conditions do not set any restrictions on the operation When starting
the machine in severe frost, allow it to idle at about 1/4 of the maximum speed for about 5 to
10 minutes
 Only operate the machine in an adequately lit space
 It is recommended that a suitable stand be purchased or made that enables the trees to be
processed where the logs are ready at the level of the in-feed deck Hence, unnecessary lifting
may be avoided and the work can proceed much faster We recommend using either the Palax
Midi log-deck or the Palax Log log-stand
 The most suitable temperature range for operation is approximately -20 to +30 degrees
Centigrade Otherwise, the weather conditions do not set any restrictions on the operation
 Make sure that no other people, especially children, are present inside the operating range
 Never use the machine indoors due to the risk of dust generation or emissions of exhaust gases

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Palax D410 Pro+ Translation 1-2020
Terms of warranty
The warranty period runs for 12 months from the date of purchase
The parts that affect the safety or the adjustment of the machine are sealed. The
seal must not be broken without the consent of the manufacturer or the dealer.
Breaking the seal voids the warranty, and transfers the liability from the machine's
manufacturer to the person, who broke the seal.
The warranty covers
 Parts which have been damaged during normal operation of the machine due to any defects in
material or workmanship
 The reasonable repair cost as set forth in the agreement between the seller or the buyer and
the manufacturer
 A new part delivered to replace a defective one
The warranty does not cover
 Defects due to normal wear, faulty operation or negligent maintenance
 The saw-bar, the drive sprocket, the saw-chain and the in-feed conveyor belt are wear parts that
are not covered by the warranty
 Defects in the machine due to any modifications which the buyer has made or ordered from a
third party and which have affected the machine in such a way that it can no longer be
considered to correspond to its original configuration
 Other possible expenses or financial claims due to the above-mentioned measures
 Indirect expenses and/or travel costs incurred while making repairs under warranty
 For parts changed during the warranty period, the warranty expires at the same time as the
warranty period of the machine
Operating instructions for the winch
 Please refer to the user manual of the winch or visit our website at www palax fi for more
detailed operating instructions for the winch

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Palax D410 Pro+ Translation 1-2020
Acceptance and setting up the machine for operation
tate of delivery and acceptance control
 The machine is delivered almost ready-assembled, test driven and adjusted ready for operation
 heck the delivered goods without delay
 If the product shows transport damage, contact the transport company and your dealer
immediately
Lifting and transferring the machine
The machine may be lifted by the following points, see Fig 2, all models
 By means of a sling or chain by the lifting points A at the ends of the machine
 Using a forklift truck, by points B on both sides, under the frame
Figure 2

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Palax D410 Pro+ Translation 1-2020
Main parts of the machine
Figure 3
1 In-feed belt
2 Conveyor support
3 Table extension
4 Table extension leg
5 Additional hydraulic circuit
6 Fittings of the optional hydraulics valve
7 In-feed deck
8 Touch screen for X-AIM
9 Hydraulic log clamp
10 Manual start of the splitting operation
11 Controls for the optional hydraulics valve
12 Joystick, hydraulic control of the in-feed conveyor and the crosscut saw-bar
13 Adjusting the splitting wedge height
14 Saw-bar cover
15 Hydraulic height adjustment of the splitting wedge
16 Swing lock for the conveyor
17 Discharge conveyor

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Palax D410 Pro+ Translation 1-2020
Oil cooler, optional
 The oil cooler is a piece of optional equipment suited to both tractor-driven and electrically
driven models The oil cooler should be used, if the machine is constantly operating under
warm conditions The cooler is controlled by a thermostat
 In a tractor-driven machine, the voltage of 12V-is taken from the light outlet of the tractor and
in an electrically driven machine it is taken from the main electric centre
Figure 4

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Palax D410 Pro+ Translation 1-2020
Optional hydraulics, all models
 For controlling the feed rollers of the log
stand, Fig 5, part A
 The optional work attachment, connected
to the connectors for the optional
hydraulic circuit, will always run when the
in-feed belt is rotating
 Always remember to reconnect the hose
as illustrated in the picture, when
disconnecting the optional work
attachment
 Connectors on the optional hydraulics
valve, Fig 5, part B
 The optional hydraulics valve is intended,
for example, for controlling the beams of
the log-deck The piece of optional
equipment, connected to the connectors,
is controlled via the control levers of the
optional hydraulics valve, Fig 3, part 11
Figure 5
Main parts
1 Pusher
2 In-feed belt
3 Drive roller
4 Saw-bar
5 Drive motor for the saw
6 Safety wedge
7 Log-stop
Figure 5

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Palax D410 Pro+ Translation 1-2020
Main parts
Figure 6
1 Prevention of simultaneous operation
2 Appliance inlet
3 Chain oil canister
4 Adjustment of the chain oil pump
Topping up hydraulic oil
 Oil volume, 70 litres, refill capacity
 The oil quality should be Univis 32, Shell Tellus 32, NESTE HYDRAULI 32 or equivalent
 Only use fresh, clean oil
 Observe particular cleanliness when changing the oil, as the machine's smooth operation is
highly dependent on the purity of the oil
 The oil level must be at least about two centimetres higher than the lower edge of the dipstick
on the filling cap
Figure 8
1 Hydraulic oil filters
2 Filling opening for hydraulic oil
Figure 7

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Palax D410 Pro+ Translation 1-2020
Topping up saw-chain oil
 Filling capacity of the tank is about 3 litres
 Check the saw-chain oil level regularly
Top up the oil, as necessary The canister 3 should always be at least a third full with oil
Bringing the conveyor into the work position
1 Release the lock A and the lock chain B
for the conveyor, Fig 9
2 Unwind the winch wire a few rounds
3 Pull out the conveyor and leave it
supported by the winch rope
4 Lower the conveyor to the ground by
means of the winch
5 Pull open the lock A, Fig 10
6 Swing down the top of the conveyor
7 Remove the support bar B for the
conveyor chain, Fig 10, and attach it
to the holes C at the edge of the
conveyor
Figure 8
Figure 9

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Palax D410 Pro+ Translation 1-2020
Bringing the conveyor into the transport position
1 Lower the conveyor to the round, and connect the support bar B for the conveyor chain
2 Pull open the lock A and lift up the top of the conveyor
3 Ensure that the lock A locks properly
4 Raise the conveyor by means of the winch
5 Tighten the winch wire lightly to prevent it from uncoiling from the spool
6 Lock the conveyor to the transport support using the lock, the chain and the pin
WARNING!
Always hold the winch handle when lowering the conveyor!
Using the firewood processor, description of operation
Transmission of the machine
 The machine's all actuators – including the in-feed conveyor, the discharge conveyor and the
chain-saw – are equipped with hydraulic motors
 In a tractor-powered machine, the twin pump of the hydraulic system is driven via a gearbox
and a PTO shaft or by an electric motor
Testing the safety-related devices of the machine
 Visually, check that the machine looks undamaged, and does not leak oil
 Start the machine, and lift up the protective net for the splitting chute The machine's all
functions shall now stop

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Palax D410 Pro+ Translation 1-2020
Mechanical control of the Palax D410 Pro+
Figure 10
Lever A for hydra lic operation of the clamp
 The clamp automatically keeps the tree in position during the crosscut operation, controlled by
the joystick C
 The manual operating lever is required for relieving pressure from the clamp for feeding in small
or lightweight trees or reversing on malfunction
Lever B for starting and stopping the splitting operation
 Normally, the splitting operation starts and stops automatically
 The manual lever is required in case of malfunction or for launching the splitting of the last log
Joystick control C
Lever D for hydra lic operation of the splitting wedge
 Using this lever, the splitting wedge can be lifted or lowered as required by the size of the log