PALDU 1100-12 User manual

Operating Instructions
Log splitter 1100-12
D1010396 - V001
*D1010396-V001*
English
Copyright by Posch Gesellschaft m.b.H., Made in Austria

Manufacturer
POSCH Gesellschaft m.b.H.
Paul-Anton-Keller-Strasse 40
A-8430 Leibnitz
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
http://www.posch.com
© Copyright by POSCH Gesellschaft m.b.H., Made in Austria
Please be sure to fill this in before starting. Then you can be sure that this document relates
to your machine, so if you have any queries you will be given the correct information.
Machine number:..............................................................................
Serial number:.....................................................................................
POSCH Austria:
8430 Leibnitz, Paul-Anton-Keller-Strasse 40, telephone: [phone], fax: [phone], e-mail: [email protected]
POSCH Germany:
84149 Velden/Vils, Preysingallee 19, telephone: [phone], fax: [phone], e-mail: [email protected]
Manufacturer
2

Contents
1Foreword 5
1.1 Copyright notice 5
1.2 Liability for defects 5
1.3 Reservations 5
1.4 Definitions 5
1.5 Operating instructions 6
2Safety information 7
2.1 Explanation of symbols 7
2.2 General safety information 8
2.3 Safety instructions for log splitter 8
2.4 Noise 9
2.5 Remaining risks 9
2.6 Proper use 9
2.7 Incorrect use 9
3General 10
3.1 Scope 10
3.2 Description 10
3.3 Important parts of the machine 11
3.4 Stickers and their meaning 12
3.5 Set-up 13
4Start-up 14
4.1 Driven by electric motor (type E) 14
4.2 Driven by tractor via cardan shaft (type Z) 15
4.3 Driven by the tractor's hydraulic system (type PS) 15
5Operation 16
5.1 Two-hand controller 16
5.2 Extending the cylinder 16
5.3 Splitting process 17
6Put out of operation 19
6.1 Switching off the machine 19
7Transport 20
7.1 Transporting by three-point linkage on the tractor 20
8Checks 22
8.1 Protective guards 22
8.2 Screw fittings 22
Contents
3

8.3 Electrical equipment 22
8.4 Hydraulic lines 23
8.5 Tool guide 23
8.6 Oil level 23
8.7 Two-hand controller 23
8.8 Log retaining tip 23
9Maintenance 24
9.1 Tool guide 24
9.2 Oil changing 24
9.3 Cleaning 26
10 Additional equipment 27
10.1 Splitting cross 27
10.2 Splitting table 28
10.3 Lifting unit 28
11 Troubleshooting 30
11.1 Disposal 31
12 Technical data 32
13 Service 33
EC Declaration of Conformity 34
Contents
4

Foreword
Thank you for buying our product.
This machine has been built in conformity with applicable European standards and
regulations.
These operating instructions explain how to operate the machine safely and efficiently and
how to maintain it.
Any person entrusted with the transport, installation, commissioning, operation or
maintenance of the machine must have read and understood:
▪ the operating instructions
▪ the safety instructions
▪ the safety information given in the individual chapters.
To avoid operator error and ensure problem-free operation, the operating instructions must
be available to the operating personnel at all times.
Copyright notice
All documents are protected by the law of copyright.
Documents including excerpts thereof may not be distributed or reproduced nor may their
content be communicated without express permission.
Liability for defects
Read these operating instructions through carefully before putting the machine into
operation.
We accept no liability for damage or disruptions caused by failure to observe the operating
instructions.
Claims for liability must be reported as soon as the defect is identified.
Claims are null and void for example in the following cases:
▪ improper use
▪ faulty attachments and drives not supplied with the machine
▪ failure to use original spare parts and accessories
▪ conversions or modifications, where not agreed with us in writing
We are not liable for defects of wearing parts.
Reservations
Technical data, dimensions, illustrations of the machine and safety standards are subject
to continual change and are therefore not in any circumstances binding in relation to the
supplied machine.
We accept no liability for printing and typesetting errors.
Definitions
Operator
The operator is the party which operates the machine and uses it for its intended purpose
or causes it to be operated by suitable, trained personnel.
Operating personnel
1
1.1
1.2
1.3
1.4
Foreword
5

The operating personnel (operators) are those entrusted by the operator to operate the
machine.
Technical personnel
Technical personnel are persons entrusted by the operator of the machine with special tasks
such as installation, set-up, maintenance and troubleshooting.
Electrician
An electrician is a person who, by virtue of his specialist training, has knowledge of electrical
systems, standards and regulations and is able to identify and prevent possible hazards.
Machine
The term machine replaces the commercial designation of the object to which these
operating instructions relate (see cover sheet).
Operating instructions
This manual is a "translation of the original operating manual"
1.5
Foreword
6

Safety information
Explanation of symbols
The following symbols and instructions in this manual provide warnings about possible
personal injury or property damage or give useful information about working with the
machine.
DANGER
Warning about danger zones
Instruction regarding safe working, where non-compliance entails the risk of serious or
fatal injury.
Always observe these instructions and ensure that you work with particular caution and
care.
DANGER
Warning of dangerous electrical voltage
Contact with live parts can result in immediate death.
Protective covers and enclosures marked with this sign may only be opened by qualified
electricians after the electricity supply has been turned off.
DANGER
Crushing hazard
Risk of injury through upper limbs getting trapped.
DANGER
Danger of tipping over
Risk of serious injury if the machine tips over.
NOTICE
Instruction
Symbol for proper use of the machine.
Non-observance can result in malfunctions by or damage to the machine.
Noise
Symbol for an area where noise levels can exceed 85 dB(A).
Non-observance can cause hearing problems or deafness.
2
2.1
Safety information
7

Further information
Symbol for further information relating to a bought-in part.
Information
Action-related information.
General safety information
The machine may only be operated by persons who are familiar with the machine’s
operation and hazards and with the user manual.
▪ It is the operator’s responsibility to provide appropriate staff training.
Persons under the influence of alcohol, drugs or pharmaceutical products that impair
responsiveness must not operate the machine or carry out maintenance work on it.
The machine may only be operated if it is in perfect working condition.
If faults occur on the machine, work must be stopped immediately.
Ensure the machine is stable before starting it.
Minimum age of operative: 18 years.
Only one person may operate the machine at a time.
Take regular breaks to ensure concentration.
Ensure that your workplace is adequately illuminated as poor lighting can significantly
increase the risk of injury.
Never work without the protective guards in place.
Only carry out repair, set-up, maintenance and cleaning work when the drive is switched off
and the tool is stationary.
▪ If the machine has a PTO drive, the universal joint shaft must be removed from the
tractor.
▪ The electric motor must be switched off and the power cable disconnected.
Never leave the machine running unattended.
Switch off the machine's drive unit before carrying out any adjustments.
Only use original - Paldu - spare parts.
Do not modify or tamper with the machine.
Work on electrical equipment must only be carried out by qualified electricians.
Never use damaged cables.
Machines with electric motors must not be used in the rain as this can lead to a malfunction
of the switch or the motor.
Safety instructions for log splitter
Do not hold the log with your hand while splitting.
Do not reach into the splitting area.
Wear safety shoes and close-fitting clothes when working with this device.
Only use the machine outdoors.
2.2
2.3
Safety information
8

Wear protective gloves.
Never split angle-cut wood.
Keep the work area free of chips and wood residues.
Shut the drive down before removing any jammed pieces of wood.
Max. log length 15 - 110 cm
Always retract the splitting tool when the machine is being transported or is not in operation.
The working pressure of the hydraulic system must not exceed 230 bar.
Noise
The workplace-related, A-rated emission sound pressure level is 70 dB(A), measured at the
operative's ear.
In the case of machines with a PTO drive, the noise level depends on the noise of the tractor.
The stated values are emissions values, and thus do not necessarily represent reliable
values for the work area. Although there is a correlation between emission and pollutant
levels, it is not possible to deduce reliably from that whether or not additional precautionary
measures are necessary. Factors that influence the level of pollutants present in the work
area include the individual nature of the work area, other sources of noise, e.g. the number
of machines and other work operations being carried out in the vicinity. Equally, permissible
values for a work area may vary between different countries. However, this information
should enable the user to estimate the dangers and risks more accurately.
Remaining risks
Even if all safety precautions are observed and the machine is used in accordance with the
instructions, some risks still remain:
▪ Touching of revolving parts or tools.
▪ Injury caused by flying logs or log pieces.
▪ Risk of burns if the engine is not properly ventilated.
▪ Hearing loss if ear protection is not worn when working.
▪ Human error (e.g. due to excessive physical exertion, mental strain, etc.)
With every machine, some risks still remain. Therefore you should always be very careful
when working. It is up to the operating personnel to ensure that work is carried out safely.
Proper use
The machine - Log splitter 1100-12 - is designed exclusively for splitting logs with a diameter
of 10 - 80 cm and a length of 15 - 110 cm.
The machine may only be used to process firewood.
Incorrect use
Any incorrect use or use other than that specified under "Proper use" is expressly forbidden.
2.4
2.5
2.6
2.7
Safety information
9

General
Scope
This user manual applies to the following machines:
Machine type
Article no. * Designation - Type Drive
M6602 Log splitter 1100-12 - PZG PTO
M6604 Log splitter 1100-12 - PZGE5.5 PTO/Electric motor
M6600 Log splitter 1100-12 - PS Tractor hydraulics
*The article number is stamped on the machine's rating plate.
Models
.....S Model - S (higher power)
Additional equipment
F0001521 Splitting cross
F0002602 Splitting table
F0002710 Mechanical lifting device
Description
The Log splitter 1100-12 machine is suitable solely for splitting logs with a maximum length
of 15 - 110 cm.
The splitter is driven hydraulically; the hydraulic system is driven by the tractor's hydraulic
system or by an electric motor or by a PTO shaft.
The machine is operated via a two-hand safety controller.
As soon as the control levers of the safety circuit have been pressed down simultaneously,
the splitting knife is advanced.
As soon as you release one of the two control levers, the splitting knife halts. If the control
levers are pushed upwards, the splitting knife returns to its starting position.
The wood is placed on a pressure plate under the splitting knife.
The splitting knife presses into the log when working and splits it.
3
3.1
3.2
General
10

Important parts of the machine
16
1
2
3
4
5
6
7
8
9
10
11
13
12
15
17
18
19
14
1Cylinder 11 PTO pump
2 Guide rod 12 Identification plate
3 Two-hand controller 13 Oil sight glass
4 Splitting blade 14 Switch/plug
5 Guard bracket 15 Grease nipple
6 Retaining tip 16 Electric motor
7 Tool guide 17 Ventilation screw
8 Floor plate 18 Control valve
9 Oil drain screw 19 Oil filter
10 Three-point linkage
3.3
General
11

Stickers and their meaning
1Only one person may operate the machine at a time
2 Only carry out repair, set-up, maintenance and cleaning
work when the drive is switched off and the tool is stationary.
3 Wear protective gloves
4 Wear safety shoes
5 Wear goggles and ear defenders
6 Caution, moving tools
7 Always read the user manual before operating the machine
Z2001170
Note the direction of rotation of the motor. The pump will be
damaged if rotation is in the wrong direction.
Caution, moving tools
Z2001220
Rotational direction of motor
Z2001220
Rotational direction of PTO
Z2001260
Grease tool guide
Z2001360
Oil level
350 ... 380 min
-1
Z2040075
PTO speed
Z205 0010
Phase inverter
Z2050400
Lubrication point
Z2050470
max. 16 l/min
Maximum efficiency
3.4
General
12

Stickers on controls
Z2050870
Using the splitter
Set-up
Ensure the machine is stable before starting it.
Set up the machine on a level, firm and clear work surface.
The machine must be placed directly on the ground. Do not place wooden boards, flat pieces
of metal etc. underneath it.
The machine must not be set up under an overhead electrical power line.
3.5
General
13

Start-up
Before starting to operate the machine, please check that the protective and safety systems
are working and also the hydraulic hoses and oil level.
Before each start-up, the condition of the electrical cables must be checked.
If a fault occurs during operation, the machine must be shut down immediately and secured
so it cannot be switched on accidentally or started-up by unauthorised persons.
Driven by electric motor (type E)
Machines with 400 V motor
The machine must only be operated on electric circuits equipped with 30 mA FI fault current
protection or a Portable Residual Current Device (PRCD).
Work on electrical equipment must only be carried out by qualified electricians.
Type E5.5
Connect the machine to the mains:
▪ Mains voltage 400 V (50 Hz)
▪ Circuit-breaker 16 A (tripping characteristic C)
▪ For the feed, a cable cross-section of at least 2.5 mm² must be used.
This cable cross-section is only a minimum specification. In the event of a lengthy
supply cable, its size must be determined by an electrician.
▪ Turn the switch to the ON position.
12
1Neutral position 2 On position
If the electric motor will not start (red light for rotational direction detection is on):
A phase inverter in the plug controls the direction of rotation of the motor (press in the disc
in the plug with a screwdriver and turn 180˚).
4
4.1
4.1.1
Start-up
14

A tight plug connection can rip the CEE plug out of the switch housing.
▪ This can be remedied using standard plugs and a silicone spray.
Any such damage to the switch is not covered by the guarantee.
Driven by tractor via cardan shaft (type Z)
▪ Assemble the machine on the three-point linkage of the tractor.
▪ Attach the universal joint shaft and secure with the safety chain.
▪ Clockwise rotation of the tractor PTO shaft.
▪ Turn the tractor's manual throttle to minimum.
▪ Slowly engage the tractor PTO shaft and allow the machine to start moving.
▪ Set the required PTO shaft speed using the manual throttle.
Maximum PTO shaft speed:
▪ 380 rpm
The maximum PTO shaft speed must on no account be exceeded, otherwise the oil will
become too hot. This leads to premature wear and leaks in the pump, cylinder and hydraulic
pipes.
Before disengaging the universal joint shaft, set the manual throttle of the tractor to
minimum.
The universal joint shaft must be stored in the universal joint shaft linkage when it is
disconnected.
Driven by the tractor's hydraulic system (type PS)
▪ Assemble the machine on the three-point linkage of the tractor.
▪ Connect the hydraulic hoses to the tractor's hydraulic system.
▪ Turn the control valve on the tractor to the "On" position.
Ensure that the viscosity of the tractor hydraulic oil is compatible with that of the machine.
▪ Hydraulic oil HLP M46
Observe the flow and return.
Maximum efficiency of tractor's hydraulic
system Maximum working pressure of tractor's hydraulic system
16 l/min 230 bar
4.2
4.3
Start-up
15

Operation
At outdoor temperatures below 0°C, let the machine idle for approximately five minutes
to allow the hydraulic system to reach the correct operating temperature (the hydraulic pipes
will then be warm to the touch).
Two-hand controller
0
I
II
III
Position "0"
Control levers in home position, splitting blade does not move.
Position "I"
Place both control levers simultaneously in position "I". As long as the control levers remain
in this position, the splitting blade continues to extend.
▪ With V2 (2 splitting speeds) the splitting blade travels at low speed with maximum
splitting force.
Position "II"
In position "II" the splitting blade travels at maximum speed with reduced splitting force.
Position "III"
Lever position with latch. In position "III" the splitting blade returns to the starting position
and then goes back to position "0".
Extending the cylinder
1
5
5.1
5.2
Operation
16

1 Hexagon nut
The machine is supplied with the cylinder in the retracted position.
Before starting work, the cylinder must be extended and fixed.
When extending and retracting the cylinder, make sure the hydraulic hoses are not
trapped!
▪ Press the control levers downwards.
– The cylinder rises until it lies against the cylinder support plate.
▪ Tighten the two hexagon nuts of the cylinder.
– The two hexagon nuts are fixed on the right hand side of the shut-off flap with a wing
nut for safekeeping.
▪ Press the control levers upwards. The splitting blade retracts.
Log splitting can now be carried out.
Height in working position: 260 cm
Splitting process
Only one person may operate the machine at a time.
Ensure that no other people are in the vicinity of the machine.
Do not reach under the splitting tool; always grasp the log from the side.
2
1
1 Control lever 2 Guard bracket
▪ Place the log upright under the splitting knife and press it against the timber holder tip
so that even relatively thin logs stand without needing to be held.
▪ Pull both control levers downwards at the same time.
– The splitting knife advances and splits the log.
– As soon as the control levers are released, the splitting knife halts.
▪ Press the two control levers upwards to retract the splitting knife again.
▪ The return stroke of the splitting blade can be changed using the shut-off rod.
– Loosen the wing nut and push the shut-off rod into the desired position.
5.3
Operation
17

If the wood presses against the guard bracket during the splitting process, the guard
bracket jumps out of the detent position and swings downwards. This means that the guard
bracket is not damaged.
Before starting a new splitting process, the guard bracket must be pressed back up again
into the working position.
Notes on splitting
Never split angle-cut wood.
Logs must always be split lengthways.
Splitting extremely crooked wood:
▪ split the billets from the edge.
Remove jammed wood from the splitting blade with a striking tool.
5.3.1
Operation
18

Put out of operation
Before switching off the machine, depressurise all hydraulic functions
by placing all control levers in the neutral position.
Switching off the machine
Driven by electric motor (Type E)
Type E5.5
▪ Move the switch to the 0 position.
Driven by tractor via universal joint shaft (type PZG)
▪ Disengage the universal joint shaft on the tractor.
– Before disengaging, turn the manual throttle to minimum.
Driven by the tractor's hydraulic system (type PS)
▪ Turn the control valve on the tractor to the “Off” position.
6
6.1
Put out of operation
19

Transport
Before transport, it is vital to switch off the drive and secure it so it cannot be switched on
accidentally or started-up by unauthorised persons.
Disconnect the machine from the mains.
▪ In addition, pull out the plug of the device.
▪ Disengage the universal joint shaft on the tractor.
– Before disengaging, turn the manual throttle to minimum.
The cylinder must be lowered before transporting the machine.
To lower the cylinder for transport:
1
1Hexagon nut
▪ Press the control levers downwards. Extend the splitting blade fully.
▪ Loosen the 2 hexagon nuts of the cylinder on the cylinder support plate.
Stow the two hexagon nuts on the right hand side of the shut-off flap (secure with wing nuts).
▪ Press the control levers upwards. The cylinder drops.
When raising and lowering the cylinder, make sure the hydraulic hoses are not trapped.
▪ Attach and lock the splitting cross (additional equipment) on the splitting blade, then
retract the splitting blade fully.
▪ Switch off the drive unit and swing the side guard brackets upwards.
Height in transport position: 205 cm
Transporting by three-point linkage on the tractor
No one is permitted to stand in the area between the tractor and the machine during the
raising or lowering process.
▪ Attach the machine to the three-point linkage and use the tractor hydraulics to raise it.
If the tractor's rear lights are obscured, a light must be fitted to the rear of the machine (e.g.
magnetic holder, clip-on light, etc.)
Due to the weight of the machine, the tractor-machine combination can become unstable.
In order to test the overall stability, the following formula can be used to calculate the
minimum weight on the front side IF,min with a minimum front axle load of 20% of the empty
weight of the tractor:
7
7.1
Transport
20