1 INTRODUCTION 4
1.1. ABOUT LEAD FREE SOLDER (PbF: Pb free) 4
1.2. HOW TO RECOGNISE THAT Pb FREE SOLDER IS
USED 5
1.3. SAFETY PRECAUTIONS 6
1.4. INSULATION RESISTANCE TEST 6
1.5. FOR SERVICE TECHNICIANS 6
1.6. BATTERY CAUTION 6
1.7. AC CAUTION 7
1.8. PERSONAL SAFETY PRECAUTIONS 7
1.9. SERVICE PRECAUTIONS 9
1.10. FOR BEST PERFORMANCE 9
2 FEATURES AND SPECIFICATIONS 10
2.1. FEATURES 10
2.2. SPECIFICATIONS 11
2.3. OPTIONAL ACCESSORIES 11
3 INSTALLATION 12
3.1. LOCATION OF CONTROLS 12
3.2. CONNECTIONS 14
3.3. INSTALLATION 15
4 MAINTENANCE 27
4.1. MAINTENANCE ITEMS AND COMPONENT LOCATIONS
27
4.2. PRINTING 29
4.3. PRINTING (PAPER PICK UP) 30
4.4. SCANNING (ADF) 31
4.5. MAINTENANCE 32
4.6. DOCUMENT JAMS 35
4.7. RECORDING PAPER JAMS 36
5 DISASSEMBLY INSTRUCTIONS 40
5.1. UPPER MAIN CABINET SECTION 41
5.2. LOWER MAIN CABINET SECTION 42
5.3. HOW TO REMOVE THE OPERATION PANEL ASS’Y 43
5.4. HOW TO REMOVE THE PICK UP UNIT 44
5.5. HOW TO REMOVE THE PICK UP ROLLER 45
5.6. HOW TO REMOVE THE OPERATION BOARD 46
5.7. HOW TO REMOVE THE LOWER FLAME 47
5.8. HOW TO REMOVE THE SEPARATION RUBBER 47
5.9. HOW TO REMOVE THE TRANSFER ROLLER 48
5.10. HOW TO REMOVE THE SEPARATION ROLLER 49
5.11. HOW TO REMOVE THE BOTTOM PLATE 50
5.12. HOW TO REMOVE THE ANALOG BOARD 50
5.13. HOW TO REMOVE THE HIGH VOLTAGE POWER
BOARD 51
5.14. HOW TO REMOVE THE LASER UNIT 51
5.15. HOW TO REMOVE THE FAN UNIT 52
5.16. HOW TO REMOVE THE LOW VOLTAGE POWER
BOARD 52
5.17. HOW TO REMOVE THE SOLENOID 53
5.18. HOW TO REMOVE THE HANDSET HOLDER 53
5.19. HOW TO REMOVE THE MAIN MOTOR 54
5.20. HOW TO REMOVE THE FUSER UNIT 55
5.21. HOW TO REMOVE THE CIS 56
5.22. NOTE FOR ASSEMBLING 57
5.23. INSTALLATION POSITION OF THE LEAD 58
6 TROUBLESHOOTING GUIDE 59
6.1. USER RECOVERABLE ERRORS 59
6.2. PROGRAMMING AND LISTS 61
6.3. TEST FUNCTIONS 64
6.4. REMOTE PROGRAMMING 68
6.5. TROUBLESHOOTING DETAILS 76
7 CIRCUIT OPERATIONS 147
7.1. CONNECTION DIAGRAM 147
7.2. GENERAL BLOCK DIAGRAM 148
7.3. FACSIMILE SECTION 150
7.4. NCU SECTION 161
7.5. ITS (Integrated telephone System) and MONITOR
SECTION 163
7.6. CIS CONTROL SECTION 165
7.7. STEPPING MOTOR DRIVE SECTION 166
7.8. FAN MOTOR SECTION 170
7.9. SOLENOID DRIVE SECTION 172
7.10. LSU (Laser Scanning Unit) SECTION 173
7.11. SENSORS AND SWITCHES SECTION 175
7.12. OPERATION BOARD SECTION 184
7.13. LCD SECTION 185
7.14. HVPS (High Voltage Power Supply) SECTION 186
7.15. HEAT LAMP CONTROL CIRCUIT 188
7.16. POWER SUPPLY BOARD SECTION 194
8 REFERENCE MATERIALS DATA 197
8.1. PRINTING OPERATION PRINCIPLE 197
8.2. TERMINAL GUIDE OF THE ICs TRANSISTORS AND
DIODES 205
8.3. HOW TO REPLACE THE FLAT PACKAGE IC 206
8.4. DIGITAL BOARD SECTION 208
8.5. MODEM SECTION 210
8.6. TEST CHART 216
9 FIXTURES AND TOOLS 219
10 CABINET, MECHANICAL AND ELECTRICAL PARTS
LOCATION 220
10.1. GENERAL SECTION 220
10.2. OPERATION COVER SECTION (1) 221
10.3. OPERATION COVER SECTION (2) 222
10.4. OPERATION COVER SECTION (3) 223
10.5. PICK UP SECTION 224
10.6. FUSER SECTION 225
10.7. UPPER MAIN CABINET SECTION 226
10.8. LOWER MAIN CABINET SECTION (1) 227
10.9. LOWER MAIN CABINET SECTION (2) 228
10.10. LOWER CABINET SECTION (3) 229
10.11. ACTUAL SIZE OF SCREWS AND WASHER 230
11 ACCESSORIES AND PACKING MATERIALS 231
CONTENTS
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KX-FL612CX / KX-FL612CX-S