
1 INTRODUCTION 4
1.1. ABOUT LEAD FREE SOLDER (PbF: Pb free) 4
1.2. SAFETY PRECAUTIONS 5
1.3. INSULATION RESISTANCE TEST 5
1.4. FOR SERVICE TECHNICIANS 5
1.5. BATTERY CAUTION 5
1.6. AC CAUTION 6
1.7. PERSONAL SAFETY PRECAUTIONS 6
1.8. SERVICE PRECAUTIONS 8
2 FEATURES AND SPECIFICATIONS 9
2.1. FEATURES 9
2.2. SPECIFICATIONS 10
2.3. HARDWARE REQUIREMENTS FOR MULTI-FUNCTION
SOFTWARE 11
2.4. OPTIONAL ACCESSORIES 11
3 INSTALLATION 12
3.1. LOCATION OF CONTROLS 12
3.2. CONNECTIONS 14
3.3. INSTALLATION 17
4 MAINTENANCE 34
4.1. MAINTENANCE ITEMS AND COMPONENT LOCATIONS
34
4.2. PRINTING 37
4.3. SCANNING (ADF) 38
4.4. MAINTENANCE 39
4.5. DOCUMENT JAMS (AUTO DOCUMENT FEEDER) 44
4.6. RECORDING PAPER JAM 45
5 DISASSEMBLY INSTRUCTIONS 52
5.1. LOWER CABINET SECTION 53
5.2. PRINTER COVER SECTION 54
5.3. ADF SECTION 55
5.4. INNER CABINET SECTION 55
5.5. REMOVE THE ADF UNIT 56
5.6. REMOVE THE ADF PARTS (1) 57
5.7. REMOVE THE REAR PANEL 58
5.8. REMOVE THE ADF PARTS (2) 58
5.9. REMOVE THE BOTTOM PLATE 59
5.10. REMOVE THE ANALOG BOARD 59
5.11. REMOVE THE HVPS, FAN, TERMINAL UNIT 60
5.12. REMOVE THE CASSETTE GUIDE AND THE RELAY
BOARD 60
5.13. REMOVE THE DIGITAL BOARD 61
5.14. REMOVE THE LASER UNIT AND THE SHUTTER 61
5.15. REMOVE THE REAR CABINET PARTS 62
5.16. REMOVE THE PRINTER COVER 63
5.17. REMOVE THE GEAR CHASSIS AND GEAR SECTION
64
5.18. REMOVE THE LOWER PRINTER COVER PARTS 65
5.19. REMOVE THE MULTI ROLLER SECTION 66
5.20. REMOVE THE SEPARATION RUBBER (MULTI ROLLER)
67
5.21. REMOVE THE MULTI ROLLER SECTION PARTS 67
5.22. REMOVE THE OPERATION PANEL 68
5.23. REMOVE THE SCANNER COVER 69
5.24. REMOVE THE SCANNER SECTION PARTS 70
5.25. REMOVE THE FUSER UNIT AND LOWER GLASS 71
5.26. REMOVE THE FUSER UNIT PARTS 72
5.27. NOTE FOR ASSEMBLING 73
5.28. INSTALLATION POSITION OF THE LEAD 75
6 TROUBLESHOOTING GUIDE 81
6.1. USER RECOVERABLE ERRORS 81
6.2. PROGRAMMING AND LISTS 84
6.3. TEST FUNCTIONS 88
6.4. PROBLEMS WITH PC SOFTWARE 92
6.5. REMOTE PROGRAMMING 95
6.6. TROUBLESHOOTING DETAILS 105
7 CIRCUIT OPERATIONS 196
7.1. CONNECTION DIAGRAM 196
7.2. GENERAL BLOCK DIAGRAM 197
7.3. FACSIMILE SECTION 200
7.4. NCU SECTION 213
7.5. ITS (Integrated telephone System) and MONITOR
SECTION 215
7.6. CCD CONTROL SECTION 217
7.7. MOTOR DRIVE SECTION 218
7.8. DRIVE MODE AND WAVEFORM OF ADF AND FB
MOTOR 228
7.9. FAN MOTOR SECTION 231
7.10. SOLENOID DRIVE SECTION 233
7.11. LSU (Laser Scanning Unit) SECTION 235
7.12. SENSORS AND SWITCHES SECTION 237
7.13. OPERATION BOARD SECTION 252
7.14. LCD SECTION 253
7.15. HVPS (High Voltage Power Supply) SECTION 254
7.16. HEAT LAMP CONTROL CIRCUIT 256
7.17. POWER SUPPLY BOARD SECTION 262
8 REFERENCE MATERIALS DATA 265
8.1. PRINTING OPERATION PRINCIPLE 265
8.2. TERMINAL GUIDE OF THE ICs TRANSISTORS AND
DIODES 270
8.3. HOW TO REPLACE A FLAT PACKAGE IC 274
8.4. DIGITAL BOARD SECTION 275
8.5. MODEM SECTION 277
8.6. TEST CHART 283
9 FIXTURES AND TOOLS 285
10 CABINET, MECHANICAL AND ELECTRICAL PARTS
LOCATION 286
10.1. OPERATION PANEL SECTION 286
10.2. PRINTER COVER SECTION (1) 287
10.3. PRINTER COVER SECTION (2) 288
10.4. ADF SECTION 289
10.5. PRINTER COVER SECTION (3) 290
10.6. MANUAL TRAY SECTION 291
CONTENTS
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KX-FLB852CX / KX-FLB852CXS