
1 Safety Precautions 5
1.1. GENERAL GUIDELINES 5
1.2. Before Repair and Adjustment 5
1.3. Protection Circuitry 6
2 Prevention of Electro Static Discharge (ESD) to
Electrostatically Sensitive (ES) Devices 6
3 Precaution of Laser Diode 8
4 About Lead Free Solder (PbF) 8
5 Handling Precautions for Traverse Unit 9
5.1. Cautions to Be Taken in Handling the Optical Pickup Unit
9
5.2. Grounding for electrostatic breakdown prevention 9
6 Accessories 11
7 Operation Procedures 12
7.1. Operating instructions 12
7.2. Disc information 15
8 New Features 17
8.1. RF Wireless Audio Transceiver 17
8.2. Detail Block Diagram (Receiver module) 19
8.3. Class-D Amplifier 23
9 Self-Diagnosis and special mode setting 27
9.1. Service Mode Summary Table 27
9.2. Service Mode Table 1 27
9.3. DVD Self Diagnostic Function-Error Code 32
9.4. Sales Demonstration Lock Function 34
9.5. Service Precautions 35
10 Assembling and Disassembling 36
10.1. Disassembly Flow Chart 37
10.2. Main Components and P.C.B. Locations 37
10.3. Disassembling the Top Cabinet 38
10.4. Disassembling the Front Panel Assembly 38
10.5. Disassembling the Tray Assembly 38
10.6. Disassembling the Rear Panel 39
10.7. Disassembling the Mechanism Base Assembly 39
10.8. Disassembling the FL & Head phone P.C.B. 39
10.9. Disassembling the Main P.C.B. 39
10.10. Disassembling the AC Inlet, Power & Sub power P.C.B 40
10.11. Disassembly of Digital Amp IC 40
10.12. Disassembly of Regulator IC 40
10.13. Disassembly of Switch Regulator IC (IC5701) 40
10.14. Disassembly of the Tray Base Guide (L) and Tray Base
Guide (R) 41
10.15. Disassembly of the Rotary Tray 41
10.16. Disassembly of the Traverse Unit 42
10.17. Assembly of Tray Assembly 44
11 Service Fixture and Tools 46
12 Service Positions 46
12.1. Checking & Repair Main P.C.B., Power P.C.B., FL and
Head phone P.C.B. 46
12.2. Checking & Repair DVD Module P.C.B 46
13 Measurements and Adjustments 47
13.1. Service Tools and Equipment 47
13.2. Important points in adjustment 47
13.3. Storing and handling of test discs 47
13.4. Optical adjustment 48
13.5. Abbreviations 49
14 Voltage and Waveform Chart 51
14.1. DVD Module P.C.B. 51
14.2. Main P.C.B. 52
14.3. Power P.C.B. 53
14.4. FL P.C.B. 53
14.5. Loading Motor P.C.B., Tray Motor P.C.B., Sensor P.C.B.
54
14.6. Waveform Chart 55
15 Illustration of IC's, Transistors and Diodes 56
16 Wiring Connection Diagram 57
17 Block Diagram 59
18 Schematic Diagram 67
18.1. (A) DVD Module Circuit 69
18.2. (B) Main Circuit 73
18.3. (C) Power Circuit 79
18.4. (D) FL and Headphone Circuit 83
18.5. (E) Loading Motor, Tray Motor and Sensor Circuit 85
19 Printed Circuit Board 87
19.1. (A) DVD Module P.C.B. 87
19.2. (B) Main, AC-Inlet & Sub Power P.C.B. 88
19.3. (C) Power P.C.B. 89
19.4. (D) FL, Headphone, Loading motor, Tray motor, Sensor
and Regulator P.C.B. 90
20 Basic Troubleshooting Guide 91
20.1. Basic Troubleshooting Guide for DVD Module 91
20.2. Basic Troubleshooting Guide for Traverse Unit 93
20.3. Troubleshooting Guide for Wireless Surround Speaker
(SB-SA640) 94
21 Overall Block Diagram for HT640 97
21.1. SC-HT640 DVD Unit Block Diagram 98
21.2. HT640 Block Diagram (Analog Signal : DVD 5.1ch Play
Back Mode) 99
21.3. Service parts replacement 100
22 Terminal Function of ICs 103
22.1. IC2001 (MN101C49GHG): Micro-processor IC 103
CONTENTS
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SA-HT640WP / SA-HT640WPC