Panasonic SA-XH201GW User manual

© Panasonic Corporation 2013. All rights reserved.
Unauthorized copying and distribution is a violation
of law.
PSG1303046CE
DVD Home Theater Sound System
Model No. SA-XH201GW
Product Color: (K)...Black Type
TABLE OF CONTENTS PAGE PAGE
1 Safety Precautions----------------------------------------------- 3
1.1. General Guidelines---------------------------------------- 3
1.2. Before Repair and Adjustment------------------------- 4
1.3. Protection Circuitry---------------------------------------- 4
1.4. Caution For Fuse Replacement------------------------ 4
1.5. Safety Part Information----------------------------------- 5
2 Warning-------------------------------------------------------------- 6
2.1. Prevention of Electrostatic Discharge (ESD)
to Electrostatically Sensitive (ES) Devices---------- 6
2.2. Precaution of Laser Diode------------------------------- 7
2.3. Service caution based on Legal restrictions-------- 8
2.4. Handling Precautions for Traverse Unit-------------- 9
2.5. Grounding for electrostatic breakdown
prevention --------------------------------------------------10
3 Service Navigation----------------------------------------------11
3.1. Service Information --------------------------------------11
3.2. Firmware Version-Up Information --------------------12
4 Specifications----------------------------------------------------14
4.1. Others (Licences)----------------------------------------15
5 General/Introduction-------------------------------------------16
5.1. Power-Saving Features --------------------------------16
5.2. Linked Operations with the TV (VIERA Link
“HDAVI Control™”) -------------------------------------17
5.3. Disc Information------------------------------------------19
6 Location of Controls and Components------------------21
6.1. Remote Control Key Button Operations------------ 21
6.2. Main Unit Key Button Operations-------------------- 22
7 Installation Instructions --------------------------------------23
7.1. Speaker Connections ----------------------------------23
7.2. Radio Antenna connection-----------------------------23
7.3. Connection with an ARC compatible TV----------- 24
8 Operating Instructions----------------------------------------25
8.1. Removing of disc during abnormality ---------------25
9 Service Mode-----------------------------------------------------27
Note: Please refer to the original service manual for:
O
OO
ODVD Mechanism Unit, Order No. PSG1201015AE
O
OO
OSpeaker system SB-XH201GW-K, Order No. PSG1303047CE

2
9.1. Cold-Start---------------------------------------------------27
9.2. Panel Code Setting Operation------------------------27
9.3. Self Diagnostic--------------------------------------------30
9.4. Error Code -------------------------------------------------35
9.5. Sales Demonstration Lock Function ----------------37
10 Troubleshooting Guide----------------------------------------38
10.1. Troubleshooting Guide for F61 and/or F76--------38
10.2. DVD/CD Laser Diode current measurement------41
10.3. Basic Troubleshooting Guide for Traverse
Unit (Main P.C.B.)----------------------------------------42
10.4. Basic Troubleshooting Guide for HDMI AV
output--------------------------------------------------------43
11 Service Fixture & Tools ---------------------------------------44
12 Disassembly and Assembly Instructions---------------45
12.1. Type of Screws -------------------------------------------45
12.2. Disassembly Flow Chart--------------------------------46
12.3. Main Components and P.C.B. Locations-----------47
12.4. Disassembly of Top Cabinet---------------------------48
12.5. Replacement of Tray Ornament----------------------49
12.6. Disassembly of Front Panel Block-------------------51
12.7. Disassembly of Operation Button P.C.B. and
Power Button P.C.B. ------------------------------------52
12.8. Disassembly of Panel P.C.B.--------------------------53
12.9. Disassembly of Rear Panel----------------------------54
12.10. Disassembly of Fan Unit -------------------------------54
12.11. Disassembly of Main P.C.B.---------------------------55
12.12. Disassembly of D-Amp P.C.B. ------------------------56
12.13. Disassembly of AC Inlet P.C.B. and SMPS
P.C.B.--------------------------------------------------------57
12.14. Disassembly of DVD Mechanism Unit--------------59
12.15. Replacement of Traverse unit-------------------------60
13 Service Position-------------------------------------------------65
13.1. Checking of Panel P.C.B. ------------------------------65
13.2. Checking of Main P.C.B.--------------------------------65
13.3. Checking of D-Amp P.C.B.-----------------------------66
13.4. Checking of SMPS P.C.B. and AC Inlet P.C.B.---68
14 Block Diagram ---------------------------------------------------69
14.1. Backend ----------------------------------------------------69
14.2. IC Terminal Chart-----------------------------------------70
14.3. System Control -------------------------------------------71
14.4. Audio and Video------------------------------------------72
14.5. Power Supply ---------------------------------------------73
15 Wiring Connection Diagram---------------------------------75
16 Schematic Diagram---------------------------------------------77
16.1. Schematic Diagram Notes-----------------------------77
16.2. Main (HDMI/Micon) Circuit-----------------------------79
16.3. Panel Circuit-----------------------------------------------90
16.4. Operation Button, Power Button and AC Inlet
Circuit -------------------------------------------------------91
16.5. D-Amp Circuit ---------------------------------------------92
16.6. SMPS Circuit----------------------------------------------96
17 Printed Circuit Board ------------------------------------------98
17.1. Main P.C.B. ------------------------------------------------98
17.2. Panel, Operation Button and Power Button
P.C.B.------------------------------------------------------ 100
17.3. D-Amp P.C.B. ------------------------------------------- 101
17.4. SMPS and AC Inlet P.C.B.--------------------------- 102
18 Appendix Information of Schematic Diagram------- 103
18.1. Voltage & Waveform Chart -------------------------- 103
19 Exploded View and Replacement Parts List----------111
19.1. Exploded View and Mechanical Replacement
Parts List-------------------------------------------------- 111
19.2. Electrical Replacement Parts List ------------------114

3
1 Safety Precautions
1.1. General Guidelines
1. IMPORTANT SAFETY NOTICE
There are special components used in this equipment which are important for safety. These parts are marked by in the
Schematic Diagrams, Circuit Board Layout, Exploded Views and Replacement Parts List. It is essential that these critical parts
should be replaced with manufacturer’s specified parts to prevent X-RADIATION, shock, fire, or other hazards. Do not modify
the original design without permission of manufacturer.
2. An Isolation Transformer should always be used during the servicing of AC Adaptor whose chassis is not isolated from the AC
power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal
injury from electrical shocks. It will also protect AC Adaptor from being damaged by accidental shorting that may occur during
servicing.
3. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
4. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
5. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
1.1.1. Leakage Current Cold Check
1. Unplug the AC cord and connect a jumper between the two prongs on the plug.
2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on
the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the
chassis, the reading should be between 1MΩand 5.2MΩ.
When the exposed metal does not have a return path to the chassis, the reading must be
1.1.2. Leakage Current Hot Check
1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.
2. Connect a 1.5kΩ, 10 watts resistor, in parallel with a 0.15µF capacitors, between each exposed metallic part on the set and a
good earth ground such as a water pipe, as shown in Figure 1-1.
3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.
4. Check each exposed metallic part, and measure the voltage at each point.
5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.
6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent)
may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is outside of the
limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is
returned to the customer.
Figure 1-1

4
1.2. Before Repair and Adjustment
Disconnect AC power to discharge unit AC Capacitors (C5700, C5701, C5702, C5704, C5705, C5706) through a 10 Ω, 10 W resis-
tor to ground.
Caution:
DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices.
After repairs are completed, restore power gradually using a variac, to avoid overcurrent.
Current consumption at AC 240V, 50 Hz in NO SIGNAL mode at volume minimal should be ~ 500 mA.
1.3. Protection Circuitry
The protection circuitry may have operated if either of the following conditions are noticed:
• No sound is heard when the power is turned on.
• Sound stops during a performance.
The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are
“shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used.
If this occurs, follow the procedure outlines below:
1. Turn off the power.
2. Determine the cause of the problem and correct it.
3. Turn on the power once again after one minute.
Note:
When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again.
1.4. Caution For Fuse Replacement

5
1.5. Safety Part Information
Safety Parts List:
There are special components used in this equipment which are important for safety.
These parts are marked by in the Schematic Diagrams, Exploded View & Replacement Parts List. It is essential that these
critical parts should be replaced with manufacturer’s specified parts to prevent shock, fire or other hazards. Do not modify the
original design without permission of manufacturer.
Safety Ref No. Part No. Part Name & Description Remarks
6 REXX1186-J 1P RED WIRE (AC INLET-SMPS)
7 REXX1187-J 1P BLACK WIRE (AC INLET-SMPS)
10 RGR0428K-G REAR PANEL
17 RKM0708-K TOP CABINET
301 RAY1104A-V TRAVERSE ASS'Y
A2 K2CQ2YY00119 AC CORD
A3 RQT9809-G O/I BOOK (En)
PCB7 REP4761B SMPS P.C.B. (RTL)
PCB8 REP4761B AC INLET P.C.B (RTL)
DZ5701 ERZV10V511CS ZNR (E.S.D)
L5701 G0C123M00001 INDUCTOR
L5702 G0C123M00001 INDUCTOR
T5701 ETS61BA126AD MAIN TRANSFORMER
T5751 ETS19AB2E6AG SUB TRANSFORMER
PC5702 B3PBA0000579 PHOTO COUPLER
PC5720 B3PBA0000579 PHOTO COUPLER
PC5799 B3PBA0000579 PHOTO COUPLER
PC5901 B3PBA0000579 PHOTO COUPLER
F1 K5D312BNA005 FUSE
P5701 K2AA2B000011 AC INLET
R5700 ERJ8GEYJ155V 1.5M 1/4W
R5701 ERJ8GEYJ155V 1.5M 1/4W
C5700 F1BAF1020020 1000pF
C5701 F0CAF224A105 0.22uF
C5702 F0CAF104A105 0.1uF
C5704 F1BAF471A013 470pF
C5705 F1BAF471A013 470pF
C5706 F1BAF471A013 470pF

6
2Warning
2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensi-
tive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec-
trostatically Sensitive (ES) Devices.
The following techniques should be used to help reduce the incidence of component damage caused by electrostatic discharge
(ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your
body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,
which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as alumi-
num foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as “anti-static (ESD protected)” can
generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or compara-
ble conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
CAUTION:
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the
brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) suf-
ficient to damage an ES device).

7
2.2. Precaution of Laser Diode
Caution:
This product utilizes a laser diode with the unit turned “on”, invisible laser radiation is emitted from the pickup lens.
Wavelength: 655 nm (DVD)/790 nm (CD)
Maximum output radiation power from pickup: 100 µW/VDE
Laser radiation from the pickup unit is safety level, but be sure the followings:
1. Do not disassemble the pickup unit, since radiation from exposed laser diode is dangerous.
2. Do not adjust the variable resistor on the pickup unit. It was already adjusted.
3. Do not look at the focus lens using optical instruments.
4. Recommend not to look at pickup lens for a long time.
Figure 2-1

8
2.3. Service caution based on Legal restrictions
2.3.1. General description about Lead Free Solder (PbF)
The lead free solder has been used in the mounting process of all electrical components on the printed circuit boards used for this
equipment in considering the globally environmental conservation.
The normal solder is the alloy of tin (Sn) and lead (Pb). On the other hand, the lead free solder is the alloy mainly consists of tin
(Sn), silver (Ag) and Copper (Cu), and the melting point of the lead free solder is higher approx.30 degrees C (86°F) more than that
of the normal solder.
Definition of PCB Lead Free Solder being used
Service caution for repair work using Lead Free Solder (PbF)
• The lead free solder has to be used when repairing the equipment for which the lead free solder is used.
(Definition: The letter of “PbF” is printed on the PCB using the lead free solder.)
• To put lead free solder, it should be well molten and mixed with the original lead free solder.
• Remove the remaining lead free solder on the PCB cleanly for soldering of the new IC.
• Since the melting point of the lead free solder is higher than that of the normal lead solder, it takes the longer time to melt the
lead free solder.
• Use the soldering iron (more than 70W) equipped with the temperature control after setting the temperature at 350±30 degrees
C (662±86°F).
Recommended Lead Free Solder (Service Parts Route.)
• The following 3 types of lead free solder are available through the service parts route.
RFKZ03D01K-----------(0.3mm 100g Reel)
RFKZ06D01K-----------(0.6mm 100g Reel)
RFKZ10D01K-----------(1.0mm 100g Reel)
Note
* Ingredient: tin (Sn), 96.5%, silver (Ag) 3.0%, Copper (Cu) 0.5%, Cobalt (Co) / Germanium (Ge) 0.1 to 0.3%
The letter of “PbF” is printed either foil side or components side on the PCB using the lead free solder.
(See right figure)

9
2.4. Handling Precautions for Traverse Unit
The laser diode in the optical pickup unit may break down due to static electricity of clothes or human body. Special care must be
taken avoid caution to electrostatic breakdown when servicing and handling the laser diode in the traverse unit.
2.4.1. Cautions to Be Taken in Handling the Optical Pickup Unit
The laser diode in the optical pickup unit may be damaged due to electrostatic discharge generating from clothes or human body.
Special care must be taken avoid caution to electrostatic discharge damage when servicing the laser diode.
1. Do not give a considerable shock to the optical pickup unit as it has an extremely high-precise structure.
2. To prevent the laser diode from the electrostatic discharge damage, the flexible cable of the optical pickup unit removed
should be short-circuited with a short pin or a clip.
3. The flexible cable may be cut off if an excessive force is applied to it. Use caution when handling the flexible cable.
4. The antistatic FPC is connected to the new optical pickup unit. After replacing the optical pickup unit and connecting the flexi-
ble cable, cut off the antistatic FPC.
Figure 2-2

10
2.5. Grounding for electrostatic breakdown prevention
• As for parts that use optical pick-up (laser diode), the optical pick-up is destroyed by the static electricity of the working environ-
ment.
2.5.1. Worktable grounding
• Put a conductive material (sheet) or iron sheet on the area where the optical pickup is placed, and ground the sheet.
2.5.2. Human body grounding
• Use the anti-static wrist strap to discharge the static electricity form your body Figure 2-3.
Figure 2-3

11
3 Service Navigation
3.1. Service Information
This service manual contains technical information which will allow service personnel’s to understand and service this model.
Please place orders using the parts list and not the drawing reference numbers.
If the circuit is changed or modified, this information will be followed by supplement service manual to be filed with original service
manual.
•Micro-processor:
1) The following components are supplied as an assembled part.
• Micro-processor IC, IC2300 (RFKWMXH300GS)

12
3.2. Firmware Version-Up Information
3.2.1. Process Flow (1/2)
Collect ROM
Files
(Copy files into
CD-R/RW)
Load disc into
unit
(To update rate)
Step 1
Unzip t e firmware update file.
Step 2
Burn below files into root folder of
t e CD disc.
Step 3
1. UPDATE.ver
2. XH13_FWXX.img
(W ere t e XX is t e version
number for firmware)
3. mupdate.ver
4. XH300_0YY.bin
(W ere t e YY is t e version
number for firmware)
Notes:
1. Software update files =
"mupdate.ver" & "XH300_0YY.bin"
2. Firmware update files =
"UPDATE.ver" & "XH13_FWXX.img"
All panel keys and
remote controller keys,
including [ / ] key,
are invalid during CD
Update.
Caution: Make sure t e
power supply during CD
update. If t e power supply
cable is unplugged during
update stage, CD update
will fail. T e DVD model
can't work, and can't be
recovered by CD update
again.
User can put bot files
into t e same root
directory. DVD MODEL
will c oose t e rig t
ROM files to update
its firmware.
FL/ GUI Display Remarks
Item
Descriptionrocess
1
2GUI Display 1.1:
Step 1
Power on main unit.
Step 2
C ange selector to DVD/CD mode
(default is CD/DVD mode)
Step 3
Load in t e disc wit software/
firmware update data.
After disc reading, GUI will
display as:
"GUI Display 1.1:
Are you sure you want to
update t e firmware?"
Wait about 15~20 min to finis
update process.
After disc reading, GUI will
display as:
"GUI Display 1.2:
Updating in progress. Please
wait...Please do not turn off
power during update."
FL will display in t e sequence
of " WRITE C", "WRITE D",
" WRITE E", "WRITE F" and
"WRT ROM2" as FL display
1.1~1.5 s own.
Step 4
Use remote control to select "OK"
button and press remote control
[OK] key.
GUI Display 1.2:
FL Display 1.1:
FL Display 1.2:
FL Display 1.3:
FL Display 1.4:
FL Display 1.5:
Display 1:

13
3.2.2. Process Flow (2/2)
FL/ GUI Display Remarks
Item
Descriptionrocess
FL Display 1.6:
FL Display (Main Unit) will
display "GOOD" as
"FL Display 1.6" s own.
To initialize, press and old
main unit [OPEN/CLOSE]
t en press remote control
key [ 10].
Update Completed
If firmware software update
completes successfully:
GUI Display 1.3:
"Firmware update is completed,
please open t e tray and
remove t e disc."
GUI Display 1.3:
Step 5
Eject t e disc and power off main
unit.
Step 6
Power on t e unit and do system
initialize.
Step 7 Update process finis .

14
4 Specifications
OGENERAL
Power supply: AC 220 V to 240 V, 50 Hz
Power consumption: 75 W
Dimensions (W×
××
×H×
××
×D): 460 mm ×48.5 mm ×265 mm
Mass Main unit 2.4 kg
Operating temperature range: 0 °C to +40 °C
Operating humidity range: 35 % to 80 % RH (no condensation)
Power Consumption in standby mode: approx. 0.4 W
OAMPLIFIER SECTION
RMS Output Power: Dolby Digital Mode
Front Ch: 160 W per channel (3 Ω), 1 kHz, 10% THD
Surround Ch: 160 W per channel (3 Ω), 1 kHz, 10% THD
Center Ch: 160 W per channel (3 Ω), 1 kHz, 10% THD
Subwoofer Ch: 200 W per channel (3 Ω), 100 Hz, 10% THD
Total RMS Dolby Digital mode power 1000 W
PMPO Output Power 7500 W
OFM TUNER, TERMINALS SECTION
Preset Memory: FM 30 stations
Frequency Modulation (FM)
Frequency range: 87.50 MHz to 108.00 MHz (50-kHz step)
Antenna terminals: 75 Ω(unbalanced)
Digital audio input
Optical digital input Optical terminal
Sampling frequency 32 kHz, 44.1 kHz, 48 kHz
USB Port
USB standard USB 2.0 Full Speed
Media file format support MP3 (*.mp3)
JPEG (*.jpg, *.jpeg)
Xvid (*.xvid, *.avi)
USB device file system FAT12, FAT16, FAT32
USB Port power Max. 1000 mA
Bit rate Up to 4 Mbps (Xvid)
ODISC SECTION
Discs played (8 cm or 12 cm)
(1) DVD (DVD-Video, Xvid*4, 5)
(2) DVD-R (DVD-Video, MP3*2, 4, JPEG*3, 4, Xvid*4, 5)
(3) DVD-R DL (DVD-Video, Xvid*4, 5)
(4) DVD-RW (DVD-Video, MP3*2, 4, JPEG*3, 4, Xvid*4, 5)
(5) +R/+RW (Video)
(6) +R DL (Video)
(7) CD, CD-R/RW (CD-DA, Video CD, SVCD*1, MP3*2, 4, JPEG*3, 4,
Xvid*4, 5)
*1 Conforming to IEC62107
*2 MPEG-1 Layer 3, MPEG-2 Layer 3, MPEG-2.5 Layer 3
*3 Exif Ver 2.1 JPEG Baseline files
Picture resolution:
16:9 min. size 4 x 4, max.size (720 x 8) x (405 x 8);
4:3 min. size 4 x 4, max.size (720 x 8) x (540 x 8)
*4 The total combined maximum number of recognizable audio, pic-
ture and video content and groups: 2600 audio, picture and video con-
tents and 259 groups. (Excluding Root folder)
*5 Plays Xvid Video
Pick up
Wavelength (DVD/CD): 655/790 nm
OVIDEO SECTION
Video system: PAL, NTSC
Composite video output
Output level: 1 Vp-p (75 Ω)
Terminal: Pin jack (1 system)
HDMI AV output
Terminal: 19-pin type A connector
HDAVI Control: This unit supports “HDAVI Control 5” function.
Note:
1. Specifications are subject to change without notice.
Mass and dimensions are approximate.
2. Total harmonic distortion is measured by the digital spectrum ana-
lyzer.
Solder:
This model uses lead free solder (PbF).
Refer to their respective original service manuals for *1.

15
4.1. Others (Licences)

16
5 General/Introduction
5.1. Power-Saving Features

17
5.2. Linked Operations with the TV (VIERA Link “HDAVI Control™”)

18
5.2.1. Easy Control With Viera Remote Control

19
5.3. Disc Information
5.3.1. Media that can be played

20
5.3.2. File Extension Type Support (MP3/JPEG/Xvid)