
2
TABLE OF CONTENTS
PAGE PAGE
1 Safety Precautions -------------------------------------------------------------- 3
1.1. General Guidelines -----------------------------------------------------3
1.2. Touch-Current Check--------------------------------------------------- 3
2Warning-----------------------------------------------------------------------------4
2.1. Prevention of Electrostatic Discharge (ESD) to
Electrostatically Sensitive (ES) Devices--------------------------- 4
2.2. About lead free solder (PbF) -----------------------------------------5
3 Service Navigation --------------------------------------------------------------6
3.1. PCB Layout --------------------------------------------------------------- 6
3.2. Applicable signals -------------------------------------------------------7
4 Specifications ---------------------------------------------------------------------8
5 Service Mode--------------------------------------------------------------------10
5.1. How to enter into Service Mode ----------------------------------- 10
5.2. Option - Mirror----------------------------------------------------------12
5.3. Service tool mode ----------------------------------------------------- 12
5.4. Hotel mode--------------------------------------------------------------13
5.5. Data Copy by SD Card ----------------------------------------------14
6 Troubleshooting Guide ------------------------------------------------------17
6.1. Check of the IIC bus lines-------------------------------------------17
6.2. Power LED Blinking timing chart ----------------------------------18
6.3. No Power----------------------------------------------------------------19
6.4. No Picture ---------------------------------------------------------------20
6.5. Local screen failure --------------------------------------------------- 21
7 Service Fixture & Tools ------------------------------------------------------ 22
7.1. SC jig --------------------------------------------------------------------- 22
8 Disassembly and Assembly Instructions------------------------------23
8.1. Remove the Rear cover --------------------------------------------- 23
8.2. Remove the AC inlet ------------------------------------------------- 23
8.3. Remove the P-Board -------------------------------------------------23
8.4. Remove the Side terminal cover and the Rear AV panel----23
8.5. Remove the Tuner unit-----------------------------------------------24
8.6. Remove the A-Board -------------------------------------------------24
8.7. Remove the Speakers ----------------------------------------------- 24
8.8. Remove the SU-Board----------------------------------------------- 24
8.9. Remove the SD-Board----------------------------------------------- 25
8.10. Remove the SC-Board----------------------------------------------- 25
8.11. Remove the SS3-Board --------------------------------------------- 25
8.12. Remove the SS-Board -----------------------------------------------25
8.13. Remove the Support metal ----------------------------------------- 26
8.14. Remove the Hanger metals ---------------------------------------- 26
8.15. Remove the C1-Board -----------------------------------------------26
8.16. Remove the C2-Board -----------------------------------------------26
8.17. Remove the C3-Board -----------------------------------------------27
8.18. Remove the Plasma panel section from the Cabinet
assy (glass) -------------------------------------------------------------27
8.19. Remove the Glass holders------------------------------------------28
8.20. Remove the S-Board -------------------------------------------------28
8.21. Remove the K-Board -------------------------------------------------29
8.22. Replace the plasma panel ------------------------------------------29
9 Measurements and Adjustments -----------------------------------------30
9.1. Adjustment -------------------------------------------------------------- 30
10 Block Diagram ------------------------------------------------------------------ 35
10.1. Main Block Diagram --------------------------------------------------35
10.2. Block (1/4) Diagram --------------------------------------------------36
10.3. Block (2/4) Diagram --------------------------------------------------37
10.4. Block (3/4) Diagram --------------------------------------------------38
10.5. Block (4/4) Diagram --------------------------------------------------39
11 Wiring Connection Diagram------------------------------------------------41
11.1. Caution statement.---------------------------------------------------- 41
11.2. Wiring (1) ----------------------------------------------------------------41
11.3. Wiring (2) ----------------------------------------------------------------42
11.4. Wiring (3) ----------------------------------------------------------------43
11.5. Wiring (4) ----------------------------------------------------------------44
11.6. Wiring (5) ----------------------------------------------------------------45
11.7. Wiring (6) ----------------------------------------------------------------46
12 Schematic Diagram -----------------------------------------------------------47
12.1. Schematic Diagram Note--------------------------------------------47
12.2. P(MAIN)-Board (1/3) Schematic Diagram ----------------------48
12.3. P(MAIN)-Board (2/3) Schematic Diagram ----------------------49
12.4. P(MAIN)-Board (3/3) Schematic Diagram ----------------------50
12.5. P(SUB)-Board Schematic Diagram ------------------------------ 51
12.6. A-Board (1/19) Schematic Diagram------------------------------ 52
12.7. A-Board (2/19) Schematic Diagram------------------------------ 53
12.8. A-Board (3/19) Schematic Diagram------------------------------ 54
12.9. A-Board (4/19) Schematic Diagram------------------------------ 55
12.10. A-Board (5/19) Schematic Diagram------------------------------ 56
12.11. A-Board (6/19) Schematic Diagram------------------------------ 57
12.12. A-Board (7/19) Schematic Diagram------------------------------ 58
12.13. A-Board (8/19) Schematic Diagram------------------------------ 59
12.14. A-Board (9/19) Schematic Diagram------------------------------ 60
12.15. A-Board (10/19) Schematic Diagram ---------------------------- 61
12.16. A-Board (11/19) Schematic Diagram ---------------------------- 62
12.17. A-Board (12/19) Schematic Diagram ---------------------------- 63
12.18. A-Board (13/19) Schematic Diagram ---------------------------- 64
12.19. A-Board (14/19) Schematic Diagram ---------------------------- 65
12.20. A-Board (15/19) Schematic Diagram ---------------------------- 66
12.21. A-Board (16/19) Schematic Diagram ---------------------------- 67
12.22. A-Board (17/19) Schematic Diagram ---------------------------- 68
12.23. A-Board (18/19) Schematic Diagram ---------------------------- 69
12.24. A-Board (19/19) Schematic Diagram ---------------------------- 70
12.25. K-Board and S-Board Schematic Diagram--------------------- 71
12.26. C1-Board Schematic Diagram------------------------------------- 72
12.27. C2-Board (1/2) Schematic Diagram------------------------------ 73
12.28. C2-Board (2/2) Schematic Diagram------------------------------ 74
12.29. C3-Board (1/2) Schematic Diagram------------------------------ 75
12.30. C3-Board (2/2) Schematic Diagram------------------------------ 76
12.31. SC-Board (1/4) Schematic Diagram ----------------------------- 77
12.32. SC-Board (2/4) Schematic Diagram ----------------------------- 78
12.33. SC-Board (3/4) Schematic Diagram ----------------------------- 79
12.34. SC-Board (4/4) Schematic Diagram ----------------------------- 80
12.35. SS-Board (1/2) Schematic Diagram------------------------------ 81
12.36. SS-Board (2/2) and SS3-Board Schematic Diagram -------- 82
13 Printed Circuit Board--------------------------------------------------------- 83
13.1. P(MAIN)-Board -------------------------------------------------------- 83
13.2. P(SUB)-Board --------------------------------------------------------- 86
13.3. K, S and SS3-Board-------------------------------------------------- 88
13.4. A-Board------------------------------------------------------------------ 89
13.5. C1-Board---------------------------------------------------------------- 91
13.6. C2-Board---------------------------------------------------------------- 92
13.7. C3-Board---------------------------------------------------------------- 93
13.8. SC-Board --------------------------------------------------------------- 94
13.9. SS-Board---------------------------------------------------------------- 96
14 Exploded View and Replacement Parts List-------------------------- 99
14.1. Exploded View and Mechanical Replacement Parts List --- 99
14.2. Electrical Replacement Parts List------------------------------- 107