Panasonic MC-CG467-ZU21 User manual

© 2007 Matsushita Electric Industrial Co., Ltd. All
rights reserved. Unauthorized copying and distribu-
tion is a violation of law.
Order No VCB0704007CE
Vacuum Cleaner
MC-CG467-ZU21
Product color Z)Sherbet blue
Destination : USA
TABLE OF CONTENTS
PAGE PAGE
1 Specifications ----------------------------------------------------- 2
2 Location of Controls and Components ------------------- 3
3 Troubleshooting Guide ----------------------------------------- 5
4 Disassembly and Assembly Instructions ---------------- 6
4.1. Dust box cover assembly removal -------------------- 6
4.2. Separate the upper and lower body units ----------- 6
4.3. Printed Circuit Board A Unit (P.C.B A Unit)
removal------------------------------------------------------- 7
4.4. Motor removal ---------------------------------------------- 8
4.5. Cord reel partition unit replacement ------------------ 9
4.6. Rail base U replacement -------------------------------- 9
4.7. Spring-loaded cord reel pre-winding------------------ 9
4.8. How to disassemble the turbine nozzle ------------10
5 Wiring Connection Diagram ---------------------------------11
6 Exploded View and Replacement Parts List -----------12
6.1. EXPLODED VIEW (ATTACHMENTS) --------------12
6.2. PARTS LIST (ATTACHMENTS) ----------------------13
6.3. EXPLODED VIEW (BODY UNIT)-------------------- 14
6.4. PARTS LIST (BODY UNIT)---------------------------- 15
6.5. PACKING INSTRUCTIONS --------------------------- 16
6.6. PACKING LIST ------------------------------------------- 17

2
1 Specifications
Model No. MC-CG467-ZU21
Power source AC120V ~ 60Hz
Current 11Amps
Automatic cord rewind YES
Dust bag Paper
Dust capacity 3.0 L
Extension wand Metal telescopic
Floor nozzle 3-in-1 Turbo brush
Dimensions (WxLxH)mm 280x425x260
Cord length 5.0m
Net weight 4.5kg
Cleaning tools Crevice nozzle / Dusting brush

3
2 Location of Controls and Components

4

5
3 Troubleshooting Guide
CONDITION CHECKPOINT METHOD OF INSPECTION CAUSE / REMEDY
Motor fails to rotate
(no noise is heard at all)
Power supply cord Check power supply cord continu-
ity.
If there is no continuity, replace the
cord reel patition unit.
Fuse
(125V, 15A)
Check fuse continuity. If there is no continuity, replace Rail
Base unit.
Motor continuity Check the conduction between the
terminals of the motor.
If there is no continuity, replace the
motor.
ON/OFF Switch Check continuity across switch
connections
At switch ON, if there is no continu-
ity, replace P.C.B A Unit.
P.C.B A Unit Check the internal parts for any-
thing unusual. (burn-out, melt-
down, etc.)
If anything is found unusual,
replace the P.C.B A Unit with new
one.
Motor runs but there is no suction Hose or Suction inlet Check if there is any blockage in
the hose or suction inlet.
If there is any blockage, remove it.
Dust bog / Secondary filter Check if dust bag is full or Second-
ary filter is choked up.
If dust bag is full, replace with a
new one. If Secondary filter is
choked up, remove and clean it out
or replace.
Noise or vibration Motor fan Check dust accumulated in motor
fan (it could happen if the vacuum
cleaner has been used without cen-
tral filter).
If there is dust accumulated in the
motor fan, replace the motor and
check filter condition. (never try to
dismantle the motor fan)
Motor does not change power
(runs always at full speed)
Power control Adjust the power control and check
whether or not the resistance var-
ies.
If the resistance does not vary, then
replace the P.C.B A Unit.
P.C.B A Unit Examine the triac in the P.C.B A
Unit and check whether or not T1
and T2 are short-circuited.
If they are short-circuited, then
replace the P.C.B A Unit.

6
4 Disassembly and Assembly Instructions
Important notice: Before replacing any components, make sure to turn OFF the vacuum cleaner.
Remove the power plug from the outlet.
4.1. Dust box cover assembly
removal
1. Open the dust box cover assembly at an angle of approx.
45°. Insert a flat-blade screwdriver between the upper
body and the dust box cover assembly and move it in the
direction of the arrow mark to remove the dust box cover
assembly from its right side.
4.2. Separate the upper and lower
body units
1. Remove the five screws fixing the upper body U and
lower body U.
2. Remove the screw fixing the upper body U from the rear
side.

7
3. Lift the upper body U to separate it from the lower body U.
4.3. Printed Circuit Board A Unit
(P.C.B A Unit) removal
1. Remove the Control knob U and switch cover U.
2. Figure 7 illustrates the main body with the control knob U
and switch cover U removed.
3. Remove the P.C.B. AU from the P.C.B holder and discon-
nect the fast-on terminal on the lead wire connected to
the P.C.B. A Unit
Caution: Disconnect the fast-on terminal straight so
that lateral forces are not applied to the terminal fitted
to the P.C.B. AUnit.

8
4.4. Motor removal
1. Remove the dust box lid assembly. (Refer to paragraph
4.1 on P.6)
2. Remove the upper body from the lower body. (Refer to
paragraph 4.2 on P.6)
3. Remove the P.C.B A Unit. (Refer to paragraph 4.3 on P.7)
4. Remove the two screws fixing the P.C.B holder and pull it
out from the lower body.
5. Lift the motor set section from the lower body U.
6. Remove all components fitted to the motor.
a. Remove the motor support rubber (front).
b. Remove the motor support rubber (rear).
c. Remove the motor support.
d. Remove the noise suppressor U.
e. Remove all lead wires.

9
4.5. Cord reel partition unit replace-
ment
1. Increase the gap width between the cord reel and the
lower body with a screwdriver. While removing the cord
reel shaft from the side of the lower body, lift the cord reel
partition unit.
* For easy removal, pull out the cord slightly, and
then lift the cord reel.
4.6. Rail base U replacement
1. Remove the screw fixing the rail base U onto the cord reel
partition U.
2. Remove the rail base U from the cord reel partition U.
4.7. Spring-loaded cord reel pre-
winding
1. The cord reel partition U has a spring that pre-winds the
cord reel.
If the cord is not wound, then press the brake arm, and
the cord pre-winding will be loosened.
If you wish to apply pre-winding again, then wind the cord
three turns in the direction of the arrow mark.
* If you wish to release the pre-winding, then make
sure to hold the cord plug.

10
4.8. How to disassemble the
turbine nozzle
4.8.1. Agitator ass'y
1. Rotate the Lock on the brush cover to unlock and remove
the brush cover U.
2. Pull up the agitator ass’y and remove the belt and agitator
ass’y (complete). (Fig.16)
4.8.2. Separation of the floor nozzle
upper U from the floor nozzle
lower U
1. Remove the four screws fixing the floor nozzle lower U.
(Fig.17)
2. Remove the floor nozzle lower U.
4.8.3. Turbine Ass’y
1. Pull up the floor nozzle wand U and remove the turbine
ass’y. (Fig.18)
4.8.4. Removal of the floor nozzle brush
CU.DU.EU.FU
1. Turn the floor nozzle lower unit over. Insert the tip of a
flat-blade screwdriver into the ditch in the brush installa-
tion part, then remove the brush.(Fig.19)

11
5 Wiring Connection Diagram
MODEL MC-CG467-ZU21

12
6 Exploded View and Replacement Parts List
6.1. EXPLODED VIEW (ATTACHMENTS)
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6.2. PARTS LIST (ATTACHMENTS)
Safety Ref.No Service Parts No. Part Name & Description Q'TY Remarks
A1 AMC94P-YZ0VP HOSE ASS'Y 1
A2 AMC99P-YZ00P EXTENSION WAND UNIT 1 (Telescpic wand)
A3 AMC99R-ZF0VP TURBIN NOZZLE 1
A4 AMC60R-UA0VP CREVICE TOOL 1 (Crevice Nozzle)
A5 AMC88R-UA0VP DUSTING BRUSH 1
A6 AMC98R-ZF00P FLOOR NOZZLE UPPER UNIT 1
A7 AMC18R-ZF02P NOZZLE LEVER 1
A8 AMC78Z-ZF0VP SUPPORTER 1
A9 AMC92S-ZF00P AGITATOR ASSY 1
A10 AMC28S-ZF00P BELT 1
A11 AMC94R-ZF00P NOZZLE WAND UNIT 1
A12 AMC93S-ZF00P TURBINE ASSY 1
A13 AMC13R-ZF02P NOZZLE SENTER 1
A14 AMC97R-ZF0VP FLOOR NOZZLE LOWER UNIT 1
A15 AMC1CR-ZF00P FLOOR NOZZLE BRUSH D UNIT 1
A16 AMC1BR-ZF00P FLOOR NOZZLE BRUSH C UNIT 2
A17 AMC1ER-ZF00P FLOOR NOZZLE BRUSH F UNIT 1
A18 AMC1DR-ZF00P FLOOR NOZZLE BRUSH E UNIT 1
A19 AMC98Q-ZF0VP BRUSH COVER UNIT 1
A20 XTN4+14BFJ SCREW 4

14
6.3. EXPLODED VIEW (BODY UNIT)
B1
B42
B44
B16
B18
B45
B45
B19
B20
B21
B22
B23
B25
B26
B13
B45 B45
B6
B5
B7 B8
B10
B9
B42
B42
B43
B14
B15
B45
B28
B29
B32
B27
B30
B31
B33
B45 B35
B34
B32
B39
B40
B41
B2
B3 B4
B11
B24
B12
B17
B38
B37
B36

15
6.4. PARTS LIST (BODY UNIT)
Safety Ref.No Service Parts No. Part Name & Description Q'TY Remarks
B1 AMC93K-YZ0CU DUST COVER ASS'Y 1
B2 AMC92L-YZ0CU DUST COVER 1
B3 AMC01D-YP0VP BUCKLE 1
B4 AMC04D-YP00P BUCKLE SPRING 1
B5 AMC64H-YP0VP PACKIG 1
B6 AMC17H-YP0VP SUCTION INLET PACKING 1
B7 AMC46N-YP0VP CORD REWIND PEDAL 1
B8 AMC05E-YP0VP SWITCH PEDAL 1
B9 AMC08E-YP00P PEDAL SPRING 2
B10 AMC01B-YP03P HANDLE 1
B11 AMC98M-YM00U INDICATOR UNIT 1
B12 AMC98A-YP0VP UPPER BODY UNIT 1
B13 AMC03L-YP00P GASKET 1
B14 AMC91N-YP00U CORD REEL PARTITION UNIT 1
B15 AMC98N-YP00U RAIL BASE UNIT 1
B16 AMC88F-YP0VP CONTROL KNOB UNIT 1
B17 ---- CONTROL 1 It adheres to P.C.B Unit (Ref.N0.B18)
B18 AMC89V-YZ00U PRINTED CIRCUIT BOARD A UNIT
(P.C.B A UNIT)
1 with control
B19 AMC03E-YP00P SWITCH COVER 1
B20 AMC59V-YP00U P.C.B HOLDER 1
B21 AMC03F-YP00P MOTOR SUPPORT RUBBER REAR 1
B22 AMC07F-YP00U MOTOR SUPPORT FRONT 1
B23 AMC99G-YQ00U NOISE SUPPRESSOR UNIT 1
B24 AMC92F-YZ00U FAN MOTOR UNIT 1
B25 AMC02F-YP00P MOTOR SUPPORT RUBBER FRONT 1
B26 AMC37K-YP00P SECONDARY FILTER 1
B27 AMC43K-YP0VP PRE-FILTER 1
B28 AMC8F96T1000 PAPER BAG (TYPE C-20E) 1 Pack 5/U TYPE C-20E(Entering by five pieces)
B29 AMC10K-YP0VP BAG SUPPORTER 1
B30 AMC34D-YP00P SPRING A 1
B31 AMC73K-YP00P DUST BOX PACKING 1
B32AMC99C-YM0VP WHEEL 2
B33 AMC76B-YP0VP HANDLE COVER 1
B34 AMC03A-YP0VP LOWER BODY 1
B35 AMC95C-YM0VP CASTER UNIT 1
B36 AMC69L-YP00P CASKET H 1
B37 AMC70L-YP00P CASKET J 1
B38 AMC95K-YZ00P FILTER UNIT 1
B39 AMC41K-YP0VP FILTER COVER 1
B40 AMC88R-UA0VP DUSTING BRUSH UNIT 1
B41 AMC60R-UA0VP CREVICE TOOL 1
B42 XTN4+10BFJ TAPPING SCREW 6
B43 XTN4+12BFJ TAPPING SCREW 3
B44 XTN4+16BFJK TAPPING SCREW 1
B45 XTN4+16BFJ TAPPING SCREW 11

16
6.5. PACKING INSTRUCTIONS
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6.6. PACKING LIST
Safety Ref.No Service Parts No. Part Name & Description Q'TY Remarks
C1 AMC61Z-YZ0ZU CARTON BOX 1
C2 AMC90Z-YP00P PARTITION BOARD U 1
C3 AMC69Z-YP00P CUSHION A 1
C4 AMC70Z-YP00P CUSHION B 1
C5 AMC62Z-YP00P CUSHION PLATE 1
C6 AMC10Z-YP00P BODY BAG 1
C7 AMC01Z-YP00U OPERATING INSTRUCTIONS 1