Panasonic MC-GG529-00 User manual

© 2012 PANASONIC CORPORATION OF NORTH
AMERICA. All rights reserved. Unauthorized copying
and distribution is a violation of law.
MC-GG529-00
Vacuum Cleaner
Specifications are subject to change without notice for further improvement.
Order Number MAC1203003CE

1 WIRING DIAGRAM AND DRAWING 3
1.1. Wiring Diagram 3
1.2. Wire Management Drawing 4
2 EXPLODED VIEW AND PARTS LIST 6
2.1. Body - Front 6
2.2. Nozzle Housing 8
2.3. Packing Materials 10
3 SERVICE PROCEDURES - BODY 11
3.1. Fan Motor 11
3.2. Power Cord / On-Off Switch Replacement 12
4 SERVICE PROCEDURES - NOZZLE 13
4.1. Nozzle cover 13
4.2. Agitator / Belt Replacment 13
4.3. Belt 14
4.4. Nozzle Motor 14
4.5. Overload Protector 16
4.6. PCB 16
CONTENTS
Page Page
2
MC-GG529-00

1 WIRING DIAGRAM AND DRAWING
1.1. Wiring Diagram
3
MC-GG529-00

1.2. Wire Management Drawing
NOTE:
For general servicing, it is necessary to eliminate pinching of any wire during reassembly. After servicing any electrical
component or electrical enclosure, the unit should be reassembled and checked for dielectric breakdown or current leakage.
Use part number AC79FCWZZ000 (FIBERGLASS CLOTH TAPE) whenever original tape is removed.
1.2.1. Body
4
MC-GG529-00

1.2.2. Nozzle
5
MC-GG529-00

2 EXPLODED VIEW AND PARTS LIST
2.1. Body - Front
2.1.1. Exploded View
6
MC-GG529-00

2.1.2. Parts List
Ref. No. Part No. Part Name & Description Qty. Remarks
1 AC88KDTBZV07 DUST COMPARTMENT UNIT 1
2 AC98EARFZ0U ON/OFF SWITCH 1
3AMC-1CTCE23 WIRE CONNECTOR 7
4 AC66KV01V06 PACKING (DUST CONTAINER) 2
5 AC80FDTBZY02 SWITCH COVER ASSEMBLY 1
6 AC73KV0ZV06 PACKING (SWITCH COVER) 1
7 AC73BDTBZ000 HANDLE SCREW 2
8 AMC73B-V00 HANDLE SCREW 1
9 AMP21B-170 NUT (HANDLE SCREW) 1
10 AMC32K-V00 FILTER SUPPORTER 1
11 AMC37K-V00 SECONDARY FILTER 1
12 AC99CBSAZV07 WHEEL UNIT 2
13 AC16CDSSZ000 ROLLER SHAFT 1
14 AC23FBVNZ000 RING CLIP 2
15 AXWG6E115FY WASHER 4
16 AC16KDDWZ000 DUST BAG (TYPE U12) 1
17 AC38KCNPZ000 EXHAUST FILTER (HEPA) LARGE 1
18 AXTN4+16BFY SCREWS 6
19 AC99FDTBZY02 MOTOR CASE (MACHINED) 1
20 AC02LDTBZ000 REAR COVER PACKING 1
21 AC19FJPZV06 MOTOR CASE PACKING 1
22 AXTN4+20BFY SCREW (MOTOR CASE) 4
23 AC92FDGWZ000 FAN MOTOR UNIT (CINDERSON) 1
24 AC38HARFZV07 COVER CAP 1
25 AXYN4+E10FFY SCREW, GROUND 1
26 AC99GAMMZ00 NOISE SUPPRESSOR 1
27 AC02FCPSZ000 MOTOR SUPPORT RUBBER (FRONT) 1
28 AC03FDTBZ000 MOTOR SUPPORT RUBBER 1
29 AC37GDTBZ000 WIRE CORD 1
30 AXTW4+12T SCREW 1
31 AC95BATNZV07 HANDLE ASSEMBLY 1
32 AC99WDKEZ000 LEAD ASSEMBLY 1
33 AC85WDGWZ000 WHITE LEAD WIRE UNIT 1
34 AC84PJPZV07 HOSE UNIT (STRETCH) 1
35 AC01HDTCZUU3 FRONT COVER (DECO) 1
36 AC26FDTBZ000 MOTOR CAP 1
37 AMC596-702 WIRE TIE 1
38 AC69KJMZV07 PROTECTOR 1
39 AC70KBXZZY00 PROTECTOR SPRING 1 YELLOW
40 AC18MJMZV07 PROTECTOR SUPPORT 1
41 AC68KJMZV07 PROTECTOR CASE 1
42 AC51E4GZU01 RUBBER PROTECTOR 1
43 AXWE10J223FE FLAT WASHER, ROUND 1
44 AC06WAPNZ00 CORD RETAINER 1
45 AC61LAGMZ00 PACKING 1
46 AC60KDTBZY02 DUST COVER 1
47 AC94EDTBZY02 POWER CORD 1
48 AC23PJPZV07 HOSE HOLDER 1
49 AC64HDHKZ000 SUCTION INLET PACKING 1
50 AC29QDKVZV07 HOSE PLUG B 1
51 AC53RJPZV07 HOSE HOOK 1
52 AC70PJPZV07 WAND HOLDER 1
53 AC98EYUZ000 SWITCH ON/OFF 1
54 AC88RYUZV07 DUSTING BRUSH 1
55 AC40PJPZV07 EXTENSION WAND 1
56 AC60RZFZV07 CREVICE TOOL 1
57 AXTN4+45BFY SCREW (HOSE HOLDER) 1
58 AC13ECRCZ000 NUT (NOZZLE SPRING) 1
59 AC02HYUZV07 COVER 1
60 AC83DDAAZU00 LOCKING CAM 1
61 AXTS3+12KFYY SCREW 1
62 AC99GDUWZ000 NOISE SUPPRESSOR 1
63 AC19ADKJZ000 BODY PACKING 1
64 AC03LDUWZ000 GASKET A 1
65 AC19ADHKZ000 BODY PACKING 1
66 AC06WDFEZU03 CORD RETAINER 1
67 AC85GDTCZ000 BLACK LEAD WIRE UNIT 1
68 AC94EDDWZY02 POWER CORD EXTENSION 1
69 AC39ADDWZ000 PACKING 1
7
MC-GG529-00

2.2. Nozzle Housing
2.2.1. Exploded View
8
MC-GG529-00

2.2.2. Parts List
Ref. No. Part No. Part Name & Description Quantity Remarks
1 AC03ACXWZV07 LOWER BODY 1
2 AMC742-002 MOTOR ADJUST SPRING 1
3 AC747156 MOTOR GASKET 1
4 AC90FDTCZ000 MOTOR ASSEMBLY 1
5 AC26FCXWZ000 MOTOR CAP 1
6 AC85VDMTZ000 PCB B UNIT (RECTIFIER) 1
7 AC80GDTBZ000 BROWN LEAD WIRE UNIT 1
8 AC85GDKDZ000 BLACK LEAD WIRE UNIT 1
9 AC85GDKFZ000 BLACK LEAD WIRE UNIT 1
10 AC85WDTBZ000 LEAD WIRE WHITE 1
11 AC76KDGSZ000 OVERLOAD PROTECTOR 1
12 AMC43A-2V0 FRAME ASSY COMPLETE 1
13 AC92BDFWZ000 HANDLE RELEASE ASSEMBLY 1
14 AC34PCRAZV07 NOZZLE HOSE 1
15 AC75ACXWZ000 PACKING 1
16 AC13DDTCZYU2 BUTTON EXTENSION (DECO) 1
17 AC10ACXWZV07 FURNITURE GUARD 1
18 AC99CCXWZV07 WHEEL UNIT 2
19 AC16CBBRZ00 SHAFT (WHEEL) ASSEMBLY 2
20 AC28SCXWZ000 BELT 1
21 AC92SDJSZ000 AGITATOR ASSEMBLY 1
22 AC27ACXWZV07 LOWER PLATE 1
23 AC08DDBVZV07 LATCH (NOZZLE) 3
24 AC01ADTCZUU3 NOZZLE HOUSING DECO 1
25 AC98EYUZ000 MAIN SWITCH ON/OFF 1
26 AC05EDKEZG0U SWITCH BUTTON 1
27 AC40RCXWZ000 FLOOR NOZZLE SPRING 1
28 AXTN4+16BFY SCREWS (10 PER BAG) 11 SHIPPED 10 PER PACKAGE
29 AC66GDTCZ000 NOISE SUPPRESSOR 1
9
MC-GG529-00

2.3. Packing Materials
2.3.1. Exploded View
2.3.2. Parts List (Packing Material)
Ref. No Part No. Part Name & Description Quantity Remarks
1 AC61ZDUWZ000 Individual Carton 1
2 AC01ZDTCZ000 Operating Instructions 1
3 AC94ZDTCZ000 Pack Assembly 1 Includes individual carton & packing materials
10
MC-GG529-00

3.1. Fan Motor
3.1.1. Removal
1. Remove dust cover.
2. Remove four (4) screws from motor case.
3. Remove motor case.
4. Remove motor unit.
5. Remove the noise suppressor, front and rear motor
supports, and motor cap to expose electrical connections.
6. Disconnect lead wires from motor.
7. Discard old motor.
NOTE: For general servicing, it is necessary to eliminate
pinching of any wire during reassembly. After servicing
any electrical component or electrical enclosure, the
vacuum cleaner should be reassembled and checked for
dielectric breakdown or current leakage.
3.1.2. Installation
1. Connect lead wires to the appropriate terminals on the
motor (see WIRING DIAGRAM).
2. Place front and rear motor supports and motor cap on new
motor.
3. Wrap noise suppressor around the motor.
4. Reinstall motor into the dust compartment with the tabs on
the motor support rear aligned parallel to the front edge of
the dust compartment.
5. Rewire per the Pictorial Wiring Diagram and Wiring
Management Drawing.
6. Reinstall motor case and and secure in place with four (4)
screws.
7. Reinstall dust cover.
3 SERVICE PROCEDURES - BODY
11
MC-GG529-00

3.2. Power Cord / On-Off Switch
Replacement
3.2.1. Removal
1. Remove the dust cover and switch cover to expose the
electrical connections of the power cord, on-off switch and
wire cord.
2. Remove the cord stopper. Remove the wire connections,
and wire tie, if present.
3. Remove the on-off switch (for on-off switch replacement) by
depressing the retaining tabs while pushing up and out of
the dust container at the same time.
4. Pull the power cord out of the dust container (for power cord
replacement).
3.2.2. Installation
1. Insert the new power cord (power cord replacement only)
into the dust container as far as necessary in order to
secure the power cord. The proper location is
approximately one and one eighth inches/thirty millimeters
(1 1/8”/30 mm) of new power cord outer jacket extending
past the cord stopper. Attach wires with wire connectors
according to the wiring diagram in the front of this manual.
2. For switch replacement only, insert the new ON/OFF switch
facing toward you, into the dust container until secured by
the retaining tabs. Use a wire tie in the location illustrated
taking care not to overtighten it. Tuck the wire connectors
back into the dust container as illustrated in the close-up
view.
3. Ensure that the insulator packing is installed correctly.
4. Replace the switch cover, the two (2) switch cover screws,
and the dust cover. Care should be taken not to pinch wires
and make sure that the switch cover goes on easily and
stays flat. If there is resistance to the switch cover lying flat
and in place, stop, remove the cover and make sure that no
wires are being pinched. DO NOT USE A POWER
SCREWDRIVER TO SECURE THE COVER.
NOTE: For general servicing, it is necessary to eliminate
pinching of any wire during reassembly. After servicing
any electrical component or electrical enclosure, the unit
should be reassembled and checked for dielectric
breakdown or current leakage.
12
MC-GG529-00

4.1. Nozzle cover
4.1.1. Removal
1. Release the nozzle cover by rotating the nozzle cover
retainers to the UNLOCK position.
2. Rotate upward on the nozzle cover to remove it from the
nozzle base.
4.1.2. Installation
1. To replace the nozzle cover, make sure the nozzle cover
retainers are in the UNLOCK position.
2. Hook the front of the nozzle cover onto the nozzle base and
rotate downward.
3. Once inplace, rotate the nozzle cover retainers to the LOCK
position.
4.2. Agitator / Belt Replacment
4.2.1. Removal
1. Remove the nozzle cover (see NOZZLE COVER
REMOVAL).
2. Disconnect power cord from electrical outlet. Press handle
release pedal and tilt the handle down so cleaner is lying
flat on the floor.
3. Position hands on agitator. If the belt is still attached to the
agitator, there will be tension on it.
4. Carefully lift the right end of the agitator and then lift the left
end.
5. Remove the belt from the motor drive shaft.
4.2.2. Installation
1. Reinstall new belt if necessary.
2. To replace the agitator, place the belt around the motor
shaft.
4 SERVICE PROCEDURES - NOZZLE
13
MC-GG529-00

3. Loop the other end of the belt over the belt pulley on the
agitator.
4. Install agitator by placing the rounded portion of the end
caps down into the slots in the nozzle base.
5. Press firmly, checking to see that each end is completely
inserted.
6. Check to see that the belt is centered on the belt pulley and
that the agitator turns freely.
7. Replace nozzle cover (See NOZZLE COVER
INSTALLATION.
4.3. Belt
4.3.1. Removal
1. Remove the nozzle cover (see NOZZLE COVER
REMOVAL).
2. Remove agitator (see AGITATOR REMOVAL).
3. Remove the broken or worn belt and replace with new belt.
4.3.2. Installation
1. Place new belt around the motor shaft.
2. Loop other end of belt around agitator.
3. Replace agitator assembly (see AGITATOR
REPLACEMENT).
4. Replace nozzle cover (see NOZZLE COVER
REPLACEMENT).
4.4. Nozzle Motor
4.4.1. Removal
1. Remove the nozzle cover (see NOZZLE COVER
REMOVAL).
14
MC-GG529-00

2. Remove agitator (see AGITATOR REMOVAL).
3. Remove four (4) screws from the lower body. Use a
screwdriver to release the tab.
4. Turn vacuum cleaner over and separate nozzle housing
from lower body.
5. Remove four (4) screws from motor cap and lift off.
6. Remove one (1) screw from motor to disconnect ground
wire.
7. Remove nozzle motor from lower body.
8. Remove PCB unit and disconnect black lead wire and red
lead wire.
9. Discard motor.
4.4.2. Installation
1. Connect black lead wire and red lead wire from motor to
PCB.
2. Install motor into lower body. Insert the motor shaft end first.
NOTE: Insure that motor adjustment spring is installed
before continuing.
3. Motor ribs should be oriented towards the bottom of the
nozzle.
4. Reinstall ground wire to motor with one (1) screw.
15
MC-GG529-00

5. Reinstall motor cap and secure with four (4) screws.
6. Reinstall PCB.
7. Route wires according to WIRE MANAGEMENT drawing.
8. Reinstall nozzle housing. Care should be taken not to pinch
any wires.
9. Turn vacuum cleaner over.
10. Secure nozzle housing to lower body by replacing four (4)
screws.
11. Reinstall agitator assembly and belt (see AGITATOR
REPLACEMENT).
12. Reinstall nozzle cover (see NOZZLE COVER
REPLACEMENT).
4.5. Overload Protector
4.5.1. Removal
1. Remove the nozzle cover (see NOZZLE COVER
REMOVAL).
2. Remove agitator (see AGITATOR REMOVAL).
3. Remove four (4) screws from the lower body.
4. Turn vacuum cleaner over and separate nozzle housing
from lower body.
5. Remove overload protector and disconnect lead wires.
6. Discard overload protector.
4.5.2. Installation
1. Connect lead wires to new motor protector.
2. Reinstall overload protector.
3. Route wires according to WIRE MANAGEMENT drawing.
4. Reinstall nozzle housing. Care should be taken not to pinch
any wires.
5. Turn vacuum cleaner over.
6. Secure nozzle housing to lower body by replacing four (4)
screws.
7. Reinstall agitator assembly and belt (see AGITATOR
REPLACEMENT).
8. Reinstall nozzle cover (see NOZZLE COVER
REPLACEMENT).
NOTE: For general servicing, it is necessary to eliminate
pinching of any wire during reassembly. After servicing
any electrical component or electrical enclosure, the
vacuum cleaner should be reassembled and checked for
dielectric breakdown or current leakage.
4.6. PCB
4.6.1. Removal
1. Remove the nozzle cover (see NOZZLE COVER
REMOVAL).
2. Remove agitator (see AGITATOR REMOVAL).
3. Remove four (4) screws from the lower body.
4. Turn vacuum cleaner over and separate nozzle housing
from lower body.
5. Remove PCB and disconnect lead wires.
6. Discard PCB.
4.6.2. Installation
1. Connect lead wires to new PCB.
2. Reinstall PCB.
3. Route wires according to WIRE MANAGEMENT drawing.
4. Reinstall nozzle housing. Care should be taken not to pinch
any wires.
5. Turn vacuum cleaner over.
6. Secure nozzle housing to lower body by replacing four (4)
screws.
7. Reinstall agitator assembly and belt (see AGITATOR
REPLACEMENT).
8. Reinstall nozzle cover (see NOZZLE COVER
REPLACEMENT).
NOTE: For general servicing, it is necessary to eliminate
pinching of any wire during reassembly. After servicing
any electrical component or electrical enclosure, the
vacuum cleaner should be reassembled and checked for
dielectric breakdown or current leakage.
16
MC-GG529-00