Panasonic MC-7650 User manual

©2004 Matsushita Electric Industrial Co., Ltd. All
rights reserved. Unauthorized copying and
distribution is a violation of law.
MC-7650
MC-7630
MC-7610
Product Color : Red (R), Black (K)
Vacuum Cleaner
Order No.VCD0312001C3

1 SCHEMATIC DIAGRAM 3
2 PICTRICAL WIRING DIAGRAM 4
3 EXPLODED VIEW (ATTACHMENTS) [A]-BLOCK 6
4 PARTS LIST (ATTACHMENTS) [A]-BLOCK 6
5 EXPLODED VIEW (ATTACHMENTS) [B]-BLOCK 8
6 PARTS LIST (ATTACHMENTS) [B]-BLOCK 9
7 EXPLODED VIEW (ATTACHMENTS) [C]-BLOCK 11
8 PARTS LIST (ATTACHMENTS) [C]-BLOCK 11
9 REPAIR OF MAIN PARTS 12
10 TROUBLE SHOOTING GUIDE 24
11 PACKING INSTRUCTIONS 25
12 PACKING LIST 26
CONTENTS
Page Page
2
MC-7650 / MC-7630 / MC-7610

1 SCHEMATIC DIAGRAM
3
MC-7650 / MC-7630 / MC-7610

2 PICTRICAL WIRING DIAGRAM
MC-7650, MC-7630
4
MC-7650 / MC-7630 / MC-7610

MC-7610
5
MC-7650 / MC-7630 / MC-7610

3 EXPLODED VIEW (ATTACHMENTS) [A]-BLOCK
4 PARTS LIST (ATTACHMENTS) [A]-BLOCK
Ref. No. Part No. Part Name & Description Remarks
A-1 AMC84P-UH0V Hose U MC-7650
A-1 AMC84P-GA0V Hose U MC-7630 7610
A-2 AMC24P-0R0V Hose Supporter
A-3 AMC92P-GA0V Connection Pipe
6
MC-7650 / MC-7630 / MC-7610

Ref. No. Part No. Part Name & Description Remarks
A-4 AMC98P-TB0V Curverd Wand MC-7650
A-5 AMC98P-GA0V Curverd Wand MC-7630 7610
A-6 AMC99P-HP0 Extension Wand MC-7650 7630
A-7 AMC40P-QN0 Extension Wand MC-7610
A-8 AMC60R-DB03 Crevice Tool
A-9 AMC86R-860V Upholstery Brush
A-10 AMC88R-7K0V Dusting Brush
A-11 AMC99R-GA0U Floor Nozzle Assy MC-7650 7630
A-12 AMC99R-RS0U Floor Nozzle Assy MC-7610
7
MC-7650 / MC-7630 / MC-7610

5 EXPLODED VIEW (ATTACHMENTS) [B]-BLOCK
8
MC-7650 / MC-7630 / MC-7610

6 PARTS LIST (ATTACHMENTS) [B]-BLOCK
Ref. No. Part No. Part Name & Description Remarks
B-1 AMC83P-UH0K Tool Gauge Cover MC-7650-K (Black)
B-1 AMC83P-UH0R Tool Gauge Cover MC-7650-R (Red)
B-1 AMC83P-UG0K Tool Gauge Cover MC-7630-K (Black)
B-1 AMC83P-UG0R Tool Gauge Cover MC-7630-R (Red)
B-1 AMC83P-UF0K Tool Gauge Cover MC-7610-K (Black)
B-1 AMC83P-UF0R Tool Gauge Cover MC-7610-R (Red)
B-2 AMC60K-UF0K Dust Cover K (Black)
B-2 AMC60K-UF0R Dust Cover R (Red)
B-3 AMC60H-GA0V Connection Upper
B-4 AMC64H-GA0 Hose Fitting Rubber
B-5 AMC25K-UF0 Dust Box Plate
B-6 AMC98M-UF0 Indicator Unit
B-7 AMC01D-UF0K Dust Cover Catch K (Black)
B-7 AMC01D-UF0R Dust Cover Catch R (Red)
B-8 AMC18D-GA0 Spring (For Dust Catch)
B-9 AMC42A-UF0K Pedal Cover K (Black)
B-9 AMC42A-UF0R Pedal Cover R (Red)
B-10 AMC46N-UF0K Cord Rewind Button K (Black)
B-10 AMC46N-UF0R Cord Rewind Button R (Red)
B-11 AMC05E-UF0K ON/OFF Switch Button K (Black)
B-11 AMC05E-UF0R ON/OFF Switch Button R (Red)
B-12 AMC92A-UH0V Ornamental Plate MC-7650
B-12 AMC92A-UG0V Ornamental Plate MC-7630
B-12 AMC92A-UF0V Ornamental Plate MC-7610
B-13 XTN4+20BFY Screw (For Upper Cover)
B-14 XTN4+16BFY Screw (For Pedal Cover)
B-15 AMC08E-4P0 Spring (For Cord Rewind Button)
B-16 AMC89E-UG0V Power Control Switch MC-7650 7630
B-16 AMC89E-TB0U Power Control Switch MC-7610
B-17 XTN4+16BFY Screw
B-18 AMC89V-KM00B P. C. B A Unit MC-7610
B-19 XTN4+16BFY Screw MC-7610
B-20 AMC02A-UF0K Upper Body K (Black)
B-20 AMC02A-UF0R Upper Body R (Red)
B-21 AMC71K-UF0 Spring
B-22 AMC16H-UF0 Packing Plate
B-23 AMC31A-UF0K Furniture Guard
B-24 AMC23K-UF0 Dust Bag Holder
B-25 AMC46H-UF0 Spring (For Dust Bag Holder )
B-26 AMC29L-UF0V Bloer Cover
B-27 AMC33L-UF0 Spring (For Bloer Cover )
B-28 AMC01L-UF0V Rear Cover
B-29 AMC85L-UH0 Exhaust Packing U MC-7650
B-30 AMC85L-UF0 Exhaust Packing U MC-7630 7610
B-31 AMC63K-UH0 Vibrator Plate MC-7650
B-32 AMC76P-UF0V Nozzle Holder
B-33 XTN4+16BFY Screw
B-34 AMC81A-UH0 Tight Packing MC-7650
B-35 AMC58K-UH0 Vibrator MC-7650
B-36 AMC76S-UH0 Lever Support Spring MC-7650
B-37 AMC30K-UF0 Filter
B-38 AMC60L-UF0 Bloer Packing
B-39 AMC19A-UF0 Body Packing
B-40 AMC97A-UF0V Lower Body U
B-41 AMC06B-UF0K Handle Cover
B-42 AMC01C-UF0V Wheel
B-43 AMC95C-0G0Z Caster
B-44 AMC93F-UH0 Motor Support Cover U MC-7650
B-44 AMC93F-UG0 Motor Support Cover U MC-7630
B-44 AMC93F-UF0 Motor Support Cover U MC-7610
B-45 AMC63F-UG0 Motor Support Cover MC-7650 7630
B-45 AMC63F-UF0 Motor Support Cover MC-7610
B-46 AMC16F-UF0 Support Rubber
B-47 AMC13F-UF0 Motor Case Supporter
B-48 AMC87F-UG0 Motor Case U MC-7650 7630
B-48 AMC87F-UF0 Motor Case U MC-7610
B-49 AMC09F-UG0 Motor Case MC-7650 7630
B-49 AMC09F-UF0 Motor Case MC-7610
B-50 AMC19F-UF0 Motor Case Rubber
B-51 AMC03L-UF0 Gasket A MC-7650 7630
B-52 AMC98E-UH0 ON/0FF Switch MC-7650 With a Fuse (15A)
9
MC-7650 / MC-7630 / MC-7610

Ref. No. Part No. Part Name & Description Remarks
B-52 AMC98E-UF0 ON/0FF Switch MC-7630 7610 With a Fuse (12A)
B-53 AMC39V-KM0 Power Control Unit
B-54 AMC46F-KK0 Capacitor Iran Egypt
B-54 AMC46F-HP0 Capacitor Saudi Arabia Only
B-55 AMC99K-UF0 Dust Bag (Cloth)
B-56 AMC23K-UF0 Dust Bag Supporter
B-57 AMC02F-UF0 Motor Support Rubber (Front)
B-58 AMC92F-UH0 Motor MC-7650
B-58 AMC92F-UG0 Motor MC-7630
B-58 AMC92F-RE00C Motor MC-7610
B-59 AMC27F-RD0 Carbon Brush
B-60 XTB3+8GFY Screw
B-61 AMC07F-1T0 Motor Support Rubber
B-62 AMC68A-1T0 Screw
B-63 AMC84G-UF0 Lead Wire Yellow
B-64 AMC81G-UF0 Lead Wire Red
B-65 AMC99G-UG0 Noise Suppressor MC-7650 7630
B-65 AMC99G-UF0 Noise Suppressor MC-7610
10
MC-7650 / MC-7630 / MC-7610

7 EXPLODED VIEW (ATTACHMENTS) [C]-BLOCK
8 PARTS LIST (ATTACHMENTS) [C]-BLOCK
Ref. No. Part No. Part Name & Description Remarks
C-1 AMC99N-UF005 Cord Reel Unit(C-3) Saudi Arabia Only
C-1 AMC99N-UF00C Cord Reel Unit Iran Egypt
C-2 AMC93E-RD005 Power Cord(C-3)W/Rail Base Saudi Arabia Only
C-3 AMC91E-RD00C Power Cord W/Rail Base Iran Egypt
C-4 AMC01N-UF0 Cord Reel
C-5 AMC94N-UF0 Brake Lever (U)
C-6 AMC47N-B80 Brake Spring
C-7 AMC19N-UF005 Contact Base Saudi Arabia Only
C-7 AMC19N-UF0 Contact Base Iran Egypt
C-8 AMC04A-UF0 Body Partition
C-9 XTN4+16BFY Screw (For Contact Base)
C-10 XTN4+16BFY Screw (For Body Partition)
C-11 AMC65N-UH0 Press Lever MC-7650
C-12 CE-230 Wire Connector
11
MC-7650 / MC-7630 / MC-7610

9.1. Connection Pipe, Hose
1.Disconnect the hose U by depressing the projection in the
hole on each side of the connection pipe (Fig.1).
1.Slide the projections on the hose supporter of the hose into
the holes on either side of the connection pipe (Fig.2).
Fig.1
Fig.2
9 REPAIR OF MAIN PARTS
Removing:
Assembly:
12
MC-7650 / MC-7630 / MC-7610

Removing:
1.Insert a regular screwdriver-into the fitting section of the
dust cover and upper body, and remove the dust cover
unit by prying it off. (Fig.3)
1.After aligning the front dust cover unit, fit the dust cover unit
into the upper body by tapping the rear part. (Fig.4)
Fig.3
Fig.4
9.2. Dust Cover Unit
Assembling:
13
MC-7650 / MC-7630 / MC-7610

1.Remove the upper connection and then remove the rubber
hose fitting. (Fig.5)
Using bladed screwdrivers, push the dust cover hooks
outward and pull up the dust box plate.
1.Set the rubber hose fitting on the dust cover.
2.Set the upper connection on the rubber hose fitting. (Fig.6)
Fig.5
Fig.6
9.3. Hose Fitting Rubber
Removing:
Assembling:
14
MC-7650 / MC-7630 / MC-7610

1.Insert a regular screwdriver - into the fitting section at the
end of dust bag holder, widen it downward lightly by prying,
and remove the dust bag holder. (Fig.7)
2.Remove the spring from the dust bag holder.
1.Fit the spring into the dust bag holder. (Fig.8)
2.Fit one end of the dust bag into the upper body in such a
manner that the spring does not protrude upward, and
insert the other into the fitting hole from the lower part.
(Fig.9)
Fig.7
Fig.8
Fig.9
9.4. Dust Bag Holder
Removing:
Assembling:
15
MC-7650 / MC-7630 / MC-7610

Removing:
1.Detach the ornamental plate with a bladed screwdriver.
(Fig.10)
2.Remove the lock screw from the pedal cover and pull up the
screw-down fixture.
3.Detach the cord rewind button and ON/OFF switch button.
* Be careful not to lose these parts.
Assembling:
1.Take the reverse order of the removing procedure.
Fig.10
Fig.11
9.5. ON/OFF Switch Button, Cord Rewind Button, and Ornamental Plate
16
MC-7650 / MC-7630 / MC-7610

Removing:
1.Remove the lock screw from the power control switch. Take
up the switch and cut off the lead wires. (MC-7650, 7630)
Assembling:
1.When placing a new power control switch, connect the lead
wires by coupling the wire connector or by soldering the
wires.
* To take out the MC-7610’s power control switch, remove
the screws.
The PCB Unit A is located below the power control switch.
Refer to the Exploded View [B] - Block.
Removing:
1.Remove the four screws and detach the rear cover.
Assembling:
1.Place and fix a new rear cover with the four screws.
Fig.12
Fig.13
9.6. Power Control Switch
9.7. Rear Cover
17
MC-7650 / MC-7630 / MC-7610

1.Disconnect the ON/OFF switch from the motor cover.
* The fuse (12 A) that is attached on the switch can also be
replaced at the same time.
1.Secure a new ON/OFF switch and fuse tightly on the motor
cover.
Fig.14
9.8. ON/OFF Switch
Removing:
Assembling:
18
MC-7650 / MC-7630 / MC-7610

1.Take the motor case (the motor inside) and motor cover out
of the lower body unit. (Pull up the cord reel unit at the
same time.)
2.Separate the power control unit from the motor case.
(Fig.15)
Fig.15
9.9. Power Control Unit
Removing:
19
MC-7650 / MC-7630 / MC-7610

Removing:
1.Invert the main body to remove screws, and separate the
upper and lower bodies.
2.Take out the cord reel ass´y together with the body
partition.
3.Push the brake lever, and release the pre-winding. (Fig.16)
4.Remove the screw at the center to separate the cord reel
ass´y from the body partition. (Fig.17)
Assembling:
1.Install the cord reel ass´y on the body partition, using the
screw at the center. (Fig.17)
2.Pro-wind the cord reel ass´y 5 or 6 times in the direction of
the arrow (→) indicated on the cord reel cover. (Fig.16)
3.With the brake lever section down, fit the cord reel ass´y
into the upper body.
4.After positioning the lead wire between the motor and body
partition, couple the lower body.
Fig.16
Fig.17
9.10. Cord Reel Ass´y
20
MC-7650 / MC-7630 / MC-7610