Panasonic MCCG467 - CANISTER VAC - MULTI LANGUAGE User manual

© 2006 Matsushita Electric Industrial Co., Ltd. All
rights reserved. Unauthorized copying and distribu-
tion is a violation of law.
Order No VCB0605007CE
Vacuum Cleaner
MC-CG467/MC-CG467K
MC-CG465/MC-CG465K
MC-CG463/MC-CG463K
MC-CG461/MC-CG461K
Destination : Europe
TABLE OF CONTENTS
PAGE PAGE
1 Specifications ----------------------------------------------------- 2
2 Location of Controls and Components ------------------- 3
3 Troubleshooting Guide ----------------------------------------- 5
4 Disassembly and Assembly Instructions ---------------- 6
4.1. Dust box cover assembly removal -------------------- 6
4.2. Separate the upper and lower body units ----------- 6
4.3. Printed circuit board AU removal ---------------------- 7
4.4. Motor removal ---------------------------------------------- 9
4.5. Cord reel partition unit replacement -----------------10
4.6. Rail base U replacement -------------------------------11
4.7. Spring-loaded cord reel pre-winding-----------------11
4.8. How to disassemble the turbine nozzle------------- 11
5 Wiring Connection Diagram ---------------------------------13
6 Exploded View and Replacement Parts List -----------14
6.1. EXPLODED VIEW (ATTACHMENTS)---------------14
6.2. PARTS LIST (ATTACHMENTS)-----------------------15
6.3. EXPLODED VIEW (BODY UNIT) --------------------16
6.4. PARTS LIST (BODY UNIT) ----------------------------17
6.5. PACKING INSTRUCTIONS----------------------------19
6.6. PACKING LIST--------------------------------------------20

2
1 Specifications
Model No. MC-CG467
MC-CG467K
MC-CG465
MC-CG465K
MC-CG463
MC-CG463K
MC-CG461
MC-CG461K
Power source AC230V~50Hz
AC230-240V~50Hz
AC230V~50Hz
AC230-240V~50Hz
AC230V~50Hz
AC230-240V~50Hz
AC230V~50Hz
AC230-240V~50Hz
Input power (MAX) 1800W 1800W 1800W 1500W
Input power (IEC) 1500W
1400-1500W
1500W
1400-1500W
1500W
1400-1500W
1300W
1200-1300W
Power control OOO -
Extension wand Metal telescopic Metal telescopic Metal telescopic Metal (2pieces)
or Telescopic
Floor nozzle 2-Step - OOO
Turbin nozzle O---
Parquet nozzle - O--
Dimensions (WxLxH)mm 280x425x260
Cord length 5.0m
Net weight 4.5kg
Cleaning tools Crevice nozzle / Dusting brush

3
2 Location of Controls and Components

4

5
3 Troubleshooting Guide
CONDITION CHECKPOINT METHOD OF INSPECTION CAUSE / REMEDY
Motor fails to rotate.
(no noise is heard at all)
Power cord Chech power cord continuity between
pliug pins cord reel patition unit.
If there is no continuity, replace the
cord reel patition unit.
Fuse (Plug for UK only) Check plug fuse continuity. If there is no continuity, replace the
cord reel patition unit.
Main fuse (250V, 12A) Check main fuse continuity. If there is no continuity, replace the rail
base unit.
Motor continuity Check motor continuity between car-
bon brush holder tabs.
If there is no continuity, replace the
motor.
ON/OFF Switch Check continuity across switch connec-
tions.
If there is no continuity, replace the
switch.
Power board (P.C.B. AU) If cther checkpoints do not have any problems, then replace the control circuit
board AU (P.C.B. AU).
Rotary potentiometer Check if the potentiometer is in open
circuit.
If it is in open circuit, replace power
control.
Motor runs but there is no suc-
tion.
Hose or Suction inlet, Exten-
sion wand and nozzle
Check if there is any blockage in the
indicated parts.
If there is any blockage, remove it.
Dust bog / Secondary filter Check if dust bag is full or Secondary
filter is choked up.
If dust bag is foll, replace with a new
one. If Secondary filter is choked up,
remove and clean it out or replace.
Noise or vibration Motor fan Chech dust accumulated in motor fan
(if could happen if the vacuum cleaner
has been used with a broken dust bag
or without central filter).
If there is dust accumulated in the
motor fan, repiace the motor and check
filter condition (never try to dismantle
the motor fan).
Motor boes not change power
(runs alweys at full speed).
Rotary potentiometer Check possible bad contact of power
control potentiometer.
If there is bad contact, replace the
power control.
Power board (P.C.B.AU) Check if power board circuit is short-
circuited.
If it is short-circuited, replace power
board ass’y.
Motor runs irregularly Rotary potentiometer Check possible bad contact of power
control potentiometer.
If there is bad contact, replace power
control.

6
4 Disassembly and Assembly Instructions
Important notice: Before replacing any components, make sure to turn OFF the vacuum cleaner.
Remove the power plug from the outlet.
4.1. Dust box cover assembly
removal
1. Open the dust box cover assembly at an angle of approx.
45°. Insert a flat-blade screwdriver between the upper
body and the dust box cover assembly and move it in the
direction of the arrow mark to remove the dust box cover
assembly from its right side.
4.2. Separate the upper and lower
body units
1. Remove the five screws fixing the upper body U and
lower body U.
2. Remove the screw fixing the upper body U from the rear
side.

7
3. Lift the upper body U to separate it from the lower body U.
4.3. Printed circuit board AU
removal
1. Remove the Control knob U, supporter plate U and switch
cover U.
2. Remove the switch lever.
(There are no switch levers on the CG461.).

8
3. Disengage the fast-on terminal of the lead wire (red) lead-
ing to the fuse and that of the lead wire (blue) leading to
the cord reel connected to the printed circuit board.
* CG467,CG465,CG463
* CG461
4. Remove the fast-on terminal of the lead wire (gray and
orange) connecting the switch to the printed circuit board.
* The switch can be removed simultaneously.
(CG467, CG465, and CG463 only)
5. Remove the printed circuit board AU (with control).
* CG467,CG465,CG463

9
* For removing the printed circuit board AU on the
CG461, first remove the fast-on terminal for the con-
necting section for the motor.
4.4. Motor removal
1. Remove the dust box lid assembly. (Refer to paragraph
4.1 on P.6)
2. Remove the upper body from the lower body. (Refer to
paragraph 4.2 on P.6)
3. Remove the printed circuit board AU. (Refer to paragraph
4.3 on P.7)
4. Remove the two screws fixing the printed circuit board
holder and pull it out from the lower body.
5. Lift the motor set section from the lower body U.
* CG467,CG465,CG463
* CG461

10
6. Remove all components fitted to the motor.
a. Remove the motor support rubber (front).
b. Remove the motor support rubber (rear).
c. Remove the motor support.
d. Remove the noise suppressor U.
e. Remove all lead wires.
4.5. Cord reel partition unit replace-
ment
1. Increase the gap width between the cord reel and the
lower body with a screwdriver. While removing the cord
reel shaft from the side of the lower body, lift the cord reel
partition unit.
* For easy removal, pull out the cord slightly, and
then lift the cord reel.

11
4.6. Rail base U replacement
1. Remove the screw fixing the rail base U onto the cord reel
partition U.
2. Remove the rail base U from the cord reel partition U.
4.7. Spring-loaded cord reel pre-
winding
1. The cord reel partition U has a spring that pre-winds the
cord reel.
If the cord is not wound, then press the brake arm, and
the cord pre-winding will be loosened.
If you wish to apply pre-winding again, then wind the cord
three turns in the direction of the arrow mark.
* If you wish to release the pre-winding, then make
sure to hold the cord plug.
4.8. How to disassemble the tur-
bine nozzle
4.8.1. Agitator ass'y
1. Rotate the brush cover to unlock it and remove the brush
cover U.
2. Pull up the rotating brush and remove the belt and rotat-
ing brush (complete). (Fig.19)
4.8.2. Separation of the floor nozzle upper
from the floor nozzle lower U
1. Remove the four screws fixing the floor nozzle lower U.
(Fig.20)
2. Remove the floor nozzle lower U.

12
4.8.3. Turbine complete
1. Pull up the floor nozzle pipe U and remove the turbine
complete. (Fig.21)
4.8.4. Removal of the floor nozzle brush
CU.DU.EU.FU
1. Turn the floor nozzle lower unit over. Insert the tip of a
flat-blade screwdriver into one side of the brush, then
remove the brush.(Fig.22)
* For assembly, fit every component onto the floor
nozzle lower unit.
Then, cover it with the floor nozzle upper unit.

13
5 Wiring Connection Diagram
MODEL MC-CG467 / CG467K
MODEL MC-CG465 / CG465K
MODEL MC-CG463 / CG463K
MODEL MC-CG461 / CG461K

14
6 Exploded View and Replacement Parts List
6.1. EXPLODED VIEW (ATTACHMENTS)
A5
A4
A6 A8
A12
A11
A14
A17
A8
A25
A18
A19
A13
A15
A16
A25
A23
A22
A21
A20
A24
A2
A3
A1
A7
A9
A10

15
6.2. PARTS LIST (ATTACHMENTS)
Ref. No. Part No. Part Name & Description Remarks
A1 AMC94P-YZ0VE HOSE ASS'Y MC-CG467.CG467K (AMC94P-YZ0)
A2 AMC94P-YP0VE HOSE ASS'Y MC-CG465.CG465K
CG463.CG463K
CG461.CG461K (AMC94P-YP0)
A3 AMC99P-YZ00E EXTENSION WAND UNIT MC-CG467.CG467K (AMC99P-YZ0)
A4 AMC99P-UZ00E EXTENSION WAND UNIT MC-CG465.CG465K
CG463.CG463K (AMC99P-UZ0)
A5 AMC40P-UA00E EXTENSION WAND MC-CG461.CG461K (AMC40P-UA0)
A6 AMC99R-UA0KE FLOOR NOZZLE ASS'Y MC-CG465.CG465K
CG463.CG463K
CG461.CG461K (AMC99R-UA0)
A7 AMC01R-VA00E FLOOR NOZZLE (PARQUET NOZZLE) MC-CG465.CG465K
(Parquet Nozzle) (AMC01R-VA0)
A8 AMC99R-ZF0VE TURBIN NOZZLE MC-CG467.CG467K
(Floor Nozzle) (AMC99R-ZF0)
A9 AMC60R-UA0VE CREVICE TOOL (Crevice Nozzle) (AMC60R-UA0)
A10 AMC88R-UA0VE DUSTING BRUSH (AMC88R-UA0)
A11 AMC98R-ZF00E FLOOR NOZZLE UPPER UNIT MC-CG467.CG467K
A12 AMC18R-ZF02E NOZZLE LEVER MC-CG467.CG467K
A13 AMC78Z-ZF0VE SUPPORTER MC-CG467.CG467K
A14 AMC92S-ZF00E AGITATOR ASSY MC-CG467.CG467K
A15 AMC28S-ZF00E BELT MC-CG467.CG467K
A16 AMC94R-ZF00E NOZZLE WAND UNIT MC-CG467.CG467K
A17 AMC93S-ZF00E TURBINE ASSY MC-CG467.CG467K
A18 AMC13R-ZF02E NOZZLE SENTER MC-CG467.CG467K
A19 AMC97R-ZF0VE FLOOR NOZZLE LOWER UNIT MC-CG467.CG467K
A20 AMC1CR-ZF00E FLOOR NOZZLE BRUSH D UNIT MC-CG467.CG467K
A21 AMC1BR-ZF00E FLOOR NOZZLE BRUSH C UNIT MC-CG467.CG467K
A22 AMC1ER-ZF00E FLOOR NOZZLE BRUSH F UNIT MC-CG467.CG467K
A23 AMC1DR-ZF00E FLOOR NOZZLE BRUSH E UNIT MC-CG467.CG467K
A24 AMC98Q-ZF0VE BRUSH COVER UNIT MC-CG467.CG467K
A25 XTN4+14BFJ SCREW MC-CG467.CG467K

16
6.3. EXPLODED VIEW (BODY UNIT)
B1
B53
B55
B22
B16
B17
B19 B20
B18
B21
B23
B24
B25
B26
B47
B30
B27
B32
B31
B28
B33
B34
B36
B13
B56 B56
B6
B5
B7
B9
B53
B53
B54
B14
B15
B38
B40
B43
B37
B41
B42
B44
B56 B46
B45
B48
B43
B49
B29
B50
B52
B51
B47
B2
B3 B4
B11
B39
B12
MC-CG461 only
MC-CG461 only
B10
B8

17
6.4. PARTS LIST (BODY UNIT)
Ref. No. Part No. Part Name & Description Remarks
B1 AMC93K-YZ0CE DUST COVER ASS'Y MC-CG467.CG467K Sherbet Blue
B1 AMC93K-YM0SE DUST COVER ASS'Y MC-CG465.CG465K Silver
B1 AMC93K-YN0KE DUST COVER ASSEMBLY MC-CG463.CG463K Black
B1 AMC93K-YP0RE DUST COVER ASSEMBLY MC-CG461.CG461K Burgundy
B2 AMC92L-YZ0CE DUST COVER MC-CG467.CG467K Sherbet Blue
B2 AMC92L-YM0SE DUST COVER MC-CG465.CG465K Silver
B2 AMC92L-YN0KE DUST COVER MC-CG463.CG463K Black
B2 AMC92L-YP0RE DUST COVER MC-CG461.CG461K Burgundy
B3 AMC01D-YP0VE BUCKLE
B4 AMC04D-YP00E BUCKLE SPRING
B5 AMC64H-YP0VE PACKIG
B6 AMC17H-YP0VE SUCTION INLET PACKING
B7 AMC46N-YP0VE CORD REWIND PEDAL
B8 AMC05E-YP0VE SWITCH PEDAL
B9 AMC08E-YP00E PEDAL SPRING
B10 AMC01B-YP03E HANDLE
B11 AMC98M-YM00E INDICATOR UNIT MC-CG467.CG467K
CG465.CG465K
CG463.CG463K
B11 AMC98M-YP00E INDICATOR UNIT MC-CG461.CG461K
B12 AMC98A-YP0VE UPPER BODY UNIT
B13 AMC03L-YP00E GASKET
B14 AMC91N-YP00E CORD REEL PARTITION UNIT MC-CG467.CG465.CG463.CG461
Europe.Germany
EasternEurope With_ Plug
B14 AMC91N-YP00L CORD REEL PARTITION UNIT MC-CG467.CG465.CG463
MC-CG461 Only Switzerland
With _ Plug
B14 AMC91N-YP008 CORD REEL PARTITION UNIT MC-CG467K.CG465K.CG463K.CG461K
Only UK
With _ Plug
B15 AMC98N-YP00E RAIL BASE UNIT
B16 AMC88F-YP0VE CONTROL KNOB UNIT
B17 AMC85M-YP00E SUPPOTER PLATE UNIT
B18 - CONTROL It adheres to P.C.B Unit
(Ref.No.B21)
B19 AMC89E-YZ00E POWER CONTOROL SWITCH MC-CG467.CG467K
CG465.CG465K
CG463.CG463K
B20 AMC89E-YM00E POWER CONTOROL SWITCH MC-CG467.CG467K
CG465.CG465K
CG463.CG463K
B21 AMC89V-YZ00E PRINTED CIRCUIT BOARD UNIT(P.C.B U) MC-CG467.CG467K
CG465.CG465K
CG463.CG463K
B21 AMC89V-YP00E PRINTED CIRCUIT BOARD UNIT(P.C.B U) MC-CG461.CG461K
EasternEurope
Switzerland.UK
B22 AMC15E-YM00E SWITCH LEVER MC-CG467.CG467K
CG465.CG465K
CG463.CG463K
B23 AMC03E-YP00E SWITCH COVER
B24 AMC59V-YP00E P.C.B HOLDER
B25 AMC03F-YP00E MOTOR SUPPORT RUBBER REAR
B26 AMC07F-YP00E MOTOR SUPPORT FRONT
B27 AMC99G-YQ00E NOISE SUPPRESSOR UNIT
B28 AMC92F-YM00E FAN MOTOR UNIT MC-CG467.CG465.CG463
Europe.EasternEurope
Switzerland.Germany
B28 AMC92F-YM008 FAN MOTOR UNIT MC-CG467K.CG465K.CG463K
Only UK
B29 AMC92F-YP00E FAN MOTOR UNIT MC-CG461
Europe.EasternEurope
Switzerland.Germany
B30 AMC84G-YM00E YELLOW LEAD WIRE UNIT
B31 AMC80G-YM00E BR0WN LEAD WIRE UNIT
B32 AMC85G-YM00E BLACK LEAD WIRE UNIT
B33 AMC85W-YM00E WHITE LEAD WIRE UNIT
B34 AMC02F-YP00E MOTOR SUPPORT RUBBER FRONT
B36 AMC37K-YP00E SECONDARY FILTER (AMC37K-YP0)
B37 AMC43K-YP0VE PRE-FILTER
B38 AMC8F96T1000 PAPER BAG (TYPE C-20E) Pack 5/U TYPE C-20E
(Entering by five pieces)
B39 AMC99K-UW00E CLOTH BAG UNIT MC-CG467.CG465.CG463
MC-CG461
Only EasternEurope (AMC99K-UW0)

18
B40 AMC10K-YP0VE BAG SUPPORTER
B41 AMC34D-YP00E SPRING A
B42 AMC73K-YP00E DUST BOX PACKING
B43 AMC99C-YM00E WHEEL MC-CG467.CG467K.CG465.CG465K
B43 AMC01C-YP0VE WHEEL MC-CG463.CG463K
MC-CG461.CG461K
B44 AMC76B-YP0VE HANDLE COVER
B45 AMC97A-YP0VE LOWER BODY UNIT MC-CG467.CG467K
CG465.CG465K
CG463.CG463K
B45 AMC03A-YP0VE LOWER BODY MC-CG461.CG461K.
B46 AMC95C-YM0VE CASTER UNIT MC-CG467.CG467K.CG465.CG465K
B46 AMC95C-YP0VE CASTER UNIT MC-CG463.CG463K.CG461.CG461K
B47 AMC05L-YP00E GASKET C
B48 AMC95K-YZ00E FILTER UNIT MC-CG467.CG467K.CG465
Germany (AMC95K-YZ0)
B48 AMC95K-YM00E FILTER UNIT MC-CG465 (Germany is excluded)
CG465K (AMC95K-YM0)
B49 AMC30L-YP00E OUTLET FILTER MC-CG461.CG461K (AMC30L-YP0)
B50 AMC41K-YP0VE FILTER COVER
B51 AMC60R-UA0VE CREVICE TOOL (AMC60R-UA0)
B52 AMC88R-UA0VE DUSTING BRUSH UNIT (AMC88R-UA0)
B53 XTN4+10BFY TAPPING SCREW
B54 XTN4+12BFY TAPPING SCREW
B55 XTN4+16BFYK TAPPING SCREW
B56 XTN4+16BFY TAPPING SCREW
Ref. No. Part No. Part Name & Description Remarks

19
6.5. PACKING INSTRUCTIONS
C6
C4
C5
C3
C2
C1
MC-CG467,CG467K
MC-CG467,CG467K
MC-CG465,CG465K
MC-CG461,CG461K
MC-CG461,CG461K
CG463,CG463K
CG465,CG465K
MC-CG465,CG465K
CG463,CG463K

20
6.6. PACKING LIST
Ref. No. Part No. Part Name & Description Remarks
C1 AMC61Z-YZ0ZE CARTON BOX MC-CG467.CG467K
C1 AMC61Z-YM0SE CARTON BOX MC-CG465.CG465K
C1 AMC61Z-YN0KE CARTON BOX MC-CG463.CG463K
C1 AMC61Z-YP0RE CARTON BOX MC-CG461.CG461K
C1 AMC61Z-YP0RQ CARTON BOX MC-CG461 Only Germany
C2 AMC49Z-YP00E PARTITION BOARD A
C3 AMC69Z-YP00E CUSHION A
C4 AMC62Z-YP00E CUSHION PLATE
C5 AMC10Z-YP00E BODY BAG
C6 AMC01Z-YP00E OPERATING INSTRUCTIONS MC-CG467.CG465.CG463
MC-CG461 Europe.Germany
Switzerland
C6 AMC01Z-YP006 OPERATING INSTRUCTIONS MC-CG467.CG463
MC-CG461 Only EasternEurope
C6 AMC01Z-YP008 OPERATING INSTRUCTIONS MC-CG467K.CG465K.CG463K
MC-CG461K Only UK