Panasonic OmniVision PV-C1324-K User manual

ORDERNO. MKE0404101C1
B6
Combination VCR
PV-C1324-K / PV-C1334W-K / PV-C2024-K
For servicing the R4-Mechanism Chassisfor PV-Model, Please refer
to the R4-Mechanism-Chassis-for-PV-Model Service Manual (Order
No. MKE0401000C1).
SPECIFICATIONS
1

2004 Matsushita Kotobuki Electronics Industries LTD. All rights
reserved. Unauthorized copying and distribution isaviolation of
law.
1. SAFETY PRECAUTIONS
GENERALGUIDELINES
1. IMPORTANTSAFETY NOTICE
There are special components used inthisequipment which are
important for safety. These parts are marked byinthe
SchematicDiagrams, CircuitBoard Layout, Exploded Viewsand
2

Replacement Parts List. Itisessential that thesecritical parts
shouldbe replaced with manufacturer's specified parts to prevent
X-RADIATION, shock, fire, or other hazards. Donot modifythe
original design without permission of manufacturer.
2. AnIsolation Transformer shouldalwaysbe used during the
servicing of Combination VCR whose chassisisnot isolated from
the AC power line. Use atransformer of adequate power rating as
thisprotects the technician from accidents resultinginpersonal
injuryfrom electrical shocks. Itwill also protect Combination VCR
from being damaged byaccidental shorting that mayoccur during
servicing.
3. When servicing, observe the original lead dress, especiallythe
lead dress inthe high voltage circuits. Ifashort circuitisfound,
replace all parts which have been overheated or damaged bythe
short circuit.
4. After servicing, see to itthat all the protective devices such as
insulation barriers, insulation papers, shield, and isolation R-C
combinations are properlyinstalled.
5. Before turning the receiver on, measure the resistance between B+
line and chassisground. Connect (-) side of an ohmmeter to the B
+ lines, and (+)side to chassisground. Each line shouldhave
more resistance than specified,as follows:
(For model with 13 inch CRT)
B+ Line
Minimum Resistance
130.0V
1k (Coldchassisground)
23.0V
180 (Coldchassisground)
17.0V
110 (Coldchassisground)
(For model with 20 inch CRT)
B+ Line
Minimum Resistance
3

130.0V
1k (Coldchassisground)
27.0V
180 (Coldchassisground)
17.0V
110 (Coldchassisground)
6. When the TV set isnot used for along period of time, unplug the
power cord from the AC outlet.
7. Potentials, as high as 25.0kV (For model with 13 inch CRT) or
30.0kV (For model with 20 inch CRT) are present when thisTV set
isinoperation. Operation of the TV set without the rear cover
involves the danger of ashock hazard from the TVset power
supply. Servicing shouldnot be attempted byanyone who isnot
thoroughlyfamiliar with the precautions necessarywhen working
on high voltage equipment. Alwaysdischarge the anode of the
picture tube to the CRTground of receiver before handlingthe
tube.
8. After servicing make the following leakage current checks to
prevent the customer from being exposed to shock hazards.
LEAKAGE CURRENTCOLD CHECK
1. Unplug the AC cord and connect ajumper between the two
prongs on the plug.
2. For physicallyoperated power switches, turn power on. Otherwise
skipstep 2.
3. Measure the resistance value, with an ohmmeter, between the
jumpered AC plug and each exposed metalliccabinet part on the
receiver, such as screwheads, connectors, etc. When the exposed
metallicpart has areturn path to the chassis, the readingshould
be between 1M and 12 M . When the exposed metal does not
have areturn path to the chassis, the reading must be infinity.
LEAKAGE CURRENTHOTCHECK
1. Plug the AC cord directlyinto the AC outlet.
Donot use aisolation transformer for thischeck.
2. Connect a1.5k , 10 Wresistor, inparallel with a0.15 F
4

capacitor, between each exposed metallicpart on the set and a
good earth ground , as showninFigure 1.
3. Use an AC voltmeter, with 1k /Vor more sensitivity, to measure
the potential across the resistor.
4. Check each exposed metallicpart, and measure the voltage at
each point.
5. Reverse the AC plug inthe AC outlet and repeat each of the above
measurements.
6. The potential at anypoint shouldnot exceed 0.75 VRMS.
Aleakage current tester (Simpson Model 229 equivalent) maybe
used to make the hot checks. Leakage current must not exceed 1/
2mA. Incase ameasurement isoutside of the limits specified,
there isapossibilityof shock hazard, and thereceiver shouldbe
repaired and rechecked before itisreturned to the customer.
Figure 1
2. X-RADIATION
WARNING :
1. The potential source of X-Radiation inTV sets isthe High Voltage
section and the picture tube.
2. When using apicture tube test fixture for service, ensure that the
fixture iscapableof handling 25.0kV (For model with 13 inch
CRT) or 30.0kV (For model with 20 inch CRT) without causing X-
Radiation.
NOTE :
Itisimportant to use an accurate periodicallycalibrated high
voltage meter.
1. Reduce the brightness to minimum.
5

2. Set the SERVICEswitch to SERVICE.
3. Measure the High Voltage. The meter reading shouldindicate 23.5
kV±1.5kV (For model with 13 inch CRT) or 28.5kV±1.5kV (For
model with 20 inch CRT).
Ifthe meter indication isout of tolerance, immediate service and
correction isrequired to prevent the possibilityof premature
component failure.
4. To prevent an X-Radiation possibly, itisessential to use the
specified picture tube.
HORIZONTALOSCILLATOR DISABLE CIRCUITTEST
SERVICE WARNING :
The test must be made as a final check before set is returnedtothe customer.
1. With the rear cover removed, supplyabout a120 VAC power
source to the set, turn on the set.
2. Set the customer controlsto normal operating positions.
3. Short both sides of R804 on the Maincircuitboard with ajumper
wire. Confirm that the picture goes out of horizontal sync.
4. Ifthisdoes not occur, the horizontal oscillator disablecircuitis
not operating. Follow the RepairProcedures of horizontal
oscillator disablecircuitbefore the set isreturned to customer.
REPAIR PROCEDURES OFHORIZONTALOSCILLATOR DISABLE CIRCUIT
1. Connect aDC voltmeter between capacitor C513 (+)on the Main
circuitboard and chassisground.
2. Ifapproximately+19.9V(For model with 13 inch CRT) or +17.9V
(For model with 20 inch CRT) isnot present at that point when 120
VAC isapplied, find the cause. Check R503, R5504, R5505, D503,
C513, C5507 and J5501.
3. Carefullycheck above specified parts and related circuits and
parts. When the circuitisrepaired, trythe horizontal oscillator
disablecircuittest again.
CIRCUITEXPLANATION
HORIZONTALOSCILLATOR DISABLE CIRCUIT
The positive DC voltage, suppliedfromthe D503 cathode formonitoring high voltage, is applied
tothe IC5301 Pin11 through R503 and R5504. Undernormal conditions, the voltage at IC5301
Pin11 is less thanapprox 6 V. If the high voltage at FlybackTrPin5 exceeds the specified
voltage, the positive DC voltage whichis suppliedfromthe D503 cathode alsoincreases. The
6

increasedvoltage is appliedtoIC5301 Pin11 through R514, R503 and R5504. Due tothe
increasedvoltage at IC5301 Pin11, thehorizontal oscillatorfrequencyincreases, the picture goes
out of horizontal sync, the beamcurrent decreases and the picture becomes dark inorderto
keepX-radiation underspecification.
Figure 2
3. PREVENTION OF ELECTROSTATIC DISCHARGE
(ESD) TO ELECTROSTATICALLY SENSITIVE (ES)
DEVICES
Some semiconductor(solidstate) devices canbe damagedeasilybystatic electricity. Such
components commonlyare calledElectrostaticallySensitive (ES) Devices. Examples of typical
ES devices are integratedcircuits and some field-effect transistorsare semiconductor"chip"
components. The following techniques shouldbe usedtohelpreduce the incidence of
component damage causedbyelectrostatic discharge (ESD).
1. Immediatelybefore handling anysemiconductor component or
semiconductor-equipped assembly, drainoff anyESDon your
bodytouching aknownearth ground. Alternatively, obtainand
wear acommerciallyavailabledischarging ESDwrist strap,
whichshouldbe removed for potential shock reasons prior to
applying power to the unitunder test.
2. After removing an electrical assemblyequipped with ES devices,
place the assemblyon aconductive surface such as aluminum
foil, to prevent electrostaticcharge buildup or exposure of the
assembly.
3. Use onlyagrounded-tipsoldering iron to solder or unsolder ES
devices.
4. Use onlyan antistaticsolder removal device. Some solder
removal devices not classified as "antistatic(ESDprotected)" can
generate electrical charge sufficient to damage ES devices.
5. Donot use freon-propelled chemicals. These can generate
electrical charges sufficient to damage ES devices.
6. Donot remove areplacement ES device from its protective
package until immediatelybefore you are readyto install it. (Most
7

replacement ES devices are packaged with leads electrically
shorted together byconductive foam, aluminum foil or
comparableconductive material).
7. Immediatelybefore removing the protective material from the
leads of areplacement ES device, touch the protective material to
the chassisor circuitassemblyinto which the device will be
installed.
CAUTION:
Besure no power isapplied to the chassisor circuit, and observe
all other safetyprecautions.
8. Minimize bodilymotions when handling unpackaged replacement
ES devices. (Otherwise harmless motion such as the brushing
together of your clothes fabricor the lifting of your foot from a
carpeted floor can generate staticelectricity(ESD)sufficient to
damage an ES device).
"NOTE toCATV systeminstaller:
This reminderis providedtocall the CATV systeminstaller's attention toArticle 820-40 of the
NEC that provides guidelines forpropergrounding and, inparticular, specifies that the cable
ground shall be connectedtothe grounding systemof the building, as close tothe point of cable
entryas practical."
4. ABOUT LEAD FREE SOLDER (PbF)
5. SERVICE NOTES (PLEASE READ)
5.1. SERVICENOTES
5.1.1. SELF-DIAGNOSIS INDICATION DISPLAY
8

SimplifiedSelf-Diagnostic Systemfacilitates finding the cause of the fault. The following data
will be displayedon the TV screen.
The ErrorCode data is storedinthe MemoryIC (IC6004) (latest erroronly). This data is cleared
afterit is displayed, and thenthe POWER button is pressedback on.
1. With power turned off, press FF and REW buttons on the unit
together for over 3seconds. Fig. 1-1
2. TV power comes on and the unitgoes into service mode.
The following codes will be displayed.
Fig. 1-2
Fig. 1-3
Note:
Press anyoperation button except for POWERon either the unit,
or the remote to detecet that akeyhas been pressed. The 3rd digit
changes to “1” onlywhen keyisdetected.
9

Fig. 1-4
Fig. 1-5
10

Fig. 1-6
11

5.1.2. USAGE SCREEN MODE
This function is displayedon the TV monitor:
-the total AC plugged inAC socket (indays)
-the total elapsed "Cylinder rotation" time (inhours)
1. With power turned and no cassette, press STOP/EJECTbutton on
VCR and 7keyon remote together.
The USAGESCREENwill be displayed on the TV Monitor.
Fig. 2
Note:
1. After replacing the Cylinder Unit, press COUNTERRESET button
on remote inthismode. OnlyTotal elapsed "Cylinder rotation"
time (indays) will be cleared to 0.
2. To release from Usage Screen Mode, press anyoperation button
on VCR or insert acassette tape inthismode. VCR will return to
normal operation mode.
5.1.3. SERVICE POSITION
5.1.3.1. Service Position
12

CAUTION:
HOTCIRCUIT(Primarycircuit) exists on the TV/VCR MainC.B.A.
Use extreme care to prevent accidental shock when servicing.
Note:
When carrying out loading of the cassette tape, iflight isstrong, a
tape maynot carryout loading. Please shade aMechanism top or
weaken lighting.
5.1.3.2. Service Position (1)
Fig. 3-1
5.1.3.3. Service Position (2)
To service the MainC.B.A.:
Remove the MainC.B.A. withthe Mechanism, and place the MainC.B.A. withthe Mechanismso
the top of the Cassette UpAss'ytouches tothe edge of the Cabinet inordertoavoidthe
removal of the Mechanismfromthe MainC.B.A.
Fig. 3-2
13

Note:
Itispossiblethat the S-Tab SW. maynot work correctlyinService
Position (2). (Recording can not be done). Inthiscase, short the S-
Tab SW. Pins on the foil side of the TV/VCR MainC.B.A. to turn this
SW. on. Fig. 3-3
5.1.4. HOTCIRCUIT
Primarycircuit exists on the TV/VCR MainC.B.A.
This circuit is identifiedas "HOT" on the C.B.A. and inthe Service Manual. Use extreme care to
prevent accidental shock whenservicing.
5.1.5. SERVICE MODE
Inordertoinhibit detection of the Supply& Takeup PhotoTransistors, Reel Sensor, and
CylinderLock canbe inhibited. Inthis mode, Mechanismmovement canbe confirmed. When
removing Cassette UpAss'y, it canbe confirmedwithouta cassette.
To enterService Mode:
Press and holdSTOP/EJECT, PLAY/REPEAT, and CH DOWN buttons on the unit togetherover5
14

seconds inpoweron condition.The unit goes intoService Mode.
Fig. 4-1
To release fromthis mode, disconnect AC Plug.
5.1.6. MECHA MANUALMODE
Inshut off condition orinService Mode, press the CH UP on the unit and CH UP buttons on the
remote togetherwithout a cassette.
Inthis mode, Loading orUnloading operation canbe confirmedbypressing the REW/SLOW or
FF/SLOW button on the remote.
Fig. 4-2
5.1.7. TRACKING CENTER MODE (TRACKING FIX ATCENTER)
Insert the Cassette tape. Set the unit intoService Mode.
Press CH UP on the unit and CH DOWN buttons on the remote togetherinplayback mode.
Inthis mode, the tracking is fixedat center. (Autotracking and manual tracking functions are
not operational.)
Fig. 5
5.1.8. DEFEATING THE AUTO TRACKING
To defeat the AutoTracking Function, place the instrument inthe STOP mode and place a
jumperbetweenTP6003 and TP6009 on the TV/VCR MainC.B.A. The tracking will be placedin
the neutral position.
5.1.9. CAUTION FOR INSTALLATION OFVCR UNIT
CAUTION:
Opener Lever maybe damaged when VCR Unitisinstalled, with
Cassette Door-Lidand Opener Lever of Cassette UpAss’yset
incorrectly.
Install the VCR Unit as follows:
1. Swing the Cassette Door-Lidall the wayopen until the Cassette
Door tab clears the Opener Lever.
15

2. Make sure that all guide tabs are aligned properly. Then, press the
VCR Unitstraight in.
Fig. 6
5.1.10. F.F.C. CONNECTION NOTE
5.1.10.1. F.F.C. betweenthe CapstanMotorand the Cylinder
Be careful withthe direction of F.F.C. toconnectoras shown.
Fig. 7
5.1.11. WIRE AND LEAD POSITION DIAGRAM
Fig. 8
16

5.1.12. HOW TO SETTRACKING TO THE NEUTRALPOSITION
Ejecting the cassette tape and thenreinserting it will reset the tracking tothe Neutral position.
5.1.13. BLACK SCREWS ON THE CHASSIS
Black Screws are usedon the MechanismChassis toidentifyscrews that require adjustment.
5.1.14. HOW TO RESETALL COMBINATION VCR MEMORY FUNCTIONS
To reset (clear) the select language, channel autoset and set clock functions totheirinitial
poweron condition (poweron, no cassette inserted), holddownthe PLAY and FF buttons on
the unit togetherformore than5 seconds.
Powerwill shut off.
5.1.15. HOW TO CONFIRM AUTO CLOCK SETFEATURE
1. Connect an RFcablefrom the output of one unitto the input of
17

the test unit.
2. Select corresponding RFchannels.
3. Playback arecording of P.B.S. channel including clock set data
and confirm thisfeature.
5.1.16. VARIABLE VOLTAGE ISOLATION TRANSFORMER
AnIsolation Transformershouldalways be usedduring the servicing of Combination VCR
whose chassis is not isolatedfromthe AC powerline. Use a transformerof adequate power
rating as this protects the technicianfromaccidents resulting inpersonalinjuryfromelectrical
shocks. It will alsoprotect Combination VCR frombeing damagedbyaccidental shorting that
mayoccurduring servicing.
Also, whentroubleshooting the above type of PowerSupplyCircuit, a variable isolation
transformeris requiredinordertoincrease the input voltage slowly.
5.1.17. SPECIALNOTE
All integratedcircuits and manyothersemiconductordevices are electrostaticallysensitive and
therefore require the special handling techniques describedunderthe
"ELECTROSTATICALLY SENSITIVE (ES) DEVICES" section of this service manual.
5.1.18. MODELNO. IDENTIFICATION MARK
Use Marks showninthe chart belowtodistinguishthe different models includedinthis Service
Manual.
6. DISASSEMBLY / ASSEMBLY PROCEDURES
6.1. CABINET SECTION
6.1.1. DisassemblyFlowchart
Perform all disassemblyprocedures inthe orderdescribedinthe "DisassemblyFlowchart"
shownbelow. Whenreassembling, use the reverse procedure.
CAUTION:
Disconnect AC plug before disassembly.
Fig. D1
18

6.1.2. DisassemblyMethod
Fig. D2
19

Fig. D3
20