PANDROL CD300 EC User manual

Partners in excellence
ENG_OMM_CD300_EC_P03
2023-08-17
OPERATION AND MAINTENANCE
MANUAL
CD300 EC

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OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD300_EC_P03 I 2023-08-17
@Pandrol 2023
Thank you for choosing CD300 EC!
You are now the owner of a quality
product from Pandrol.
This manual aims to help you get to know your new CD300 EC, to use it in the best way and to maintain it properly
for a long lifetime. It also presents important safety regulations and warnings.
The manual is intended for people who handle and operate CD300 EC. It is originally written in Swedish and then
translated into the local language by Pandrol AB.
Pandrol AB reserves the right to change specications, equipment, instructions and maintenance guidelines
without prior notice.
The manual contains instructions about the following topics:
1. Installation
2. Operation
3. Safety features and warnings
4. Maintenance and troubleshooting
(1) refers to a component in a gure/illustration.
IMPORTANT
This manual contains ordered actions, e.g.
1. Do this
2. ...and then this...
3. ...and nally this
These actions must be done in the numerical order presented.
1. Preface

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Revision Date Note
P01 2021-12-16 New manual
P02 2023-03-30 Updated work modes
2. Revision
© Pandrol
All Rights Reserved
No part of this publication may be reproduced or copied in any form or by any means without written
permission from Pandrol.

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Table of Contents
1. Preface 2
2. Revision 3
3. Contents 4
4. Safety Information and Warnings 6
4.1. Safety instructions 6
4.2. General 7
4.3. Warnings 7
4.4. General warnings 8
4.5. Warning labels 9
4.6. QualiedPersonnel  10
5. Risks 11
5.1. Introduction 11
5.2. Operation and Handling 11
5.3. Lifting and Handling 13
5.4. Repair and Maintenance 14
5.5. QualiedPersonnel  14
6. Transport 15
6.1. Lifting and Transportation On Flatbed 15
6.2. Transport 16
6.3. Securing The Machine Onto A Flatbed 16
7. Installation 17
7.1. Hydraulics 17
7.2. Hydraulic Diagram CD300IQ E-clip 18
7.3. Electric Cable 19
8. Description 20
8.1. Generel description 20
8.2. Overview 21
3. Contents

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9. Technical data 22
9.1. Technical Information 22
10. Operation 23
10.1. Preparations 23
11. e-clips 24
11.1. Adjustment of e-clips tool 25
11.2. Obsticles on track 27
11.3. De-clipping tool e-clips 28
11.4. Rail type UC60, BV50 or similar 29
11.5. Replacing de-clipping pad 30
11.6. Protection for e-clips clipping tool (option) 30
11.7. Work in clipping mode 31
11.8. Work in de-clipping mode 31
12. Care and Maintenance 32
12.1. Daily Inspection 32
12.2. Maintenace Schedule 33
12.3. Lubrication points 34
14. Warranty and Service 36
14.1. Warranty 36
14.2. Service 36
14.3. Disclaimer 36
14.4. Contact 36
14.5. Declaration Of Conformity 36
14.6. Recycling and Environment 36

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4. Safety Information and Warnings
4.1. Safety instructions
• Read through all the safety instructions and warnings before installing, using or carrying out
maintenance on this machine.
• Ensure that the carrier machine has the requirements to lift and to operate the CD300EC.
• Itisessentialthatallkindofuse,maintenanceandservicework,iscarriedoutbyqualied
personnel, trained by Pandrol AB.
• The CD300EC is can operate with automatic machine cycles that entail a risk of crushing
injuries. Only the operator may be in the vicinity of the machine when in use. Track
personnel must be at a distance of minimum 3 meters from the machine.
• The machine shall not be used as a transport vehicle for personnel or equipment.
• Improper operation of this equipment can be dangerous and could result in personnel injury.
• The safety instructions that apply when working on railroad vehicles in the track area shall
also be applied to work using this equipment.
• Use standards and regulations, accident prevention regulations and regulations concerning
special ambient conditions (e.g. areas potentially endangered by explosive materials, heavy
pollutionorcorrosiveinuences).
• Personnelworkingwithorclosetothemachinemustwearsu󰀩cientprotectionclothingsuch
as helmet, ear protectors, googles, protection- shoes, gloves, and clothes.
• Beforecarryingoutanymaintenanceorserviceworkonthemachine;switcho󰀨thecarrier
machine engine, release the hydraulic pressure by moving the levers.
• The carrier machine should only be used under normal conditions and overloading must not
occur.
• If the CD300EC is pressed to much towards the rail, derailment can occur. Make sure that
all carrier machine rail wheels are in full contact with the rail.
• Keep the machine clean and free from dirt to ensure safe work environment.
• Makesurethatunqualiedpersonsarenotwithintheoperatingareaduringinstallation,use
or maintenance.

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4.2. General
• The machine has been developed and manufactured to be used on railway lines with aerial
power lines or lines used by diesel-powered vehicles.
• Warnings and safety precautions described in this document shall only be considered as a
minimum. National conditions, standards and regulations override conditions, standards and
regulations described in this document.
• Workwiththemachineisonlytobecarriedoutbyqualiedpersonnel,well-informedand
educatedingeneralrailwayworkmanshipandspecicallyintheconditions,standardsand
regulationsonspecicrailtrack.
• Themachinemayonlybeusedforitsspeciedpurpose.
• Make sure that the working area is free from obstacles that could cause a risk of stumble
and fall.
• It is not allowed to climb on or step on the machine due to the risk of injury.
• Any adjustments, service or maintenance work on the machine is only allowed to be carried
outbyqualiedpersonnelwhohavereadandfullyunderstoodthismanual,themaintenance
manual and have had training and information for this particular model from Pandrol AB.
Instructions and maintenance schedule is given in the maintenance manual. If there is a
situation where a trained and skilled person is not available, contact your local Pandrol
service person, or Pandrol aftersales technical support. Contact information is available at
the end of this manual.
4.3. Warnings
This section describes safety related information that needs to be taken into consideration
before, during and after using the equipment.
DANGER, WARNING, CAUTION and Note statements are used throughout this manual to
emphasize important and critical information. You must read these statements to help ensure
safetyandtopreventdamagetotheproduct.Thestatementsaredenedbelow.
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death
or serious injury. This signal word is to be limited to the most extreme situations.
WARNING indicates a potentially hazardous situation which, if not avoided, could resultin death
or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, could result in minor
or moderate injury. It may also be used to alert against unsafe practices.
Note: A note statement is used to notify people of installation, operation or maintenance
information that is important, but not hazard-related.

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4.4. General warnings
Incorrect installation, usage or maintenance of this equipment can be dangerous and can result in personal injury,
or in worst case death of a person.
Do never install, use or carry out any maintenance on this equipment before you have read through and fully
understood the instructions in this manual´and the carriermachine.
ÌWARNING! Moving Parts
Risk of crushing. During operation, some parts of the CD300EC are moving. Moving parts can cause
personal injury.
To avoid accidents, follow the guidelines below:
• Keep away from moving parts when operating the machine.
• Make sure that no unauthorized personnel are within the working area (3m) when operating the
machine.
ÌWARNING! Pressurised hydraulic oil
Highpressureuidispresentinthehydraulicsystem.Fluidsunderhighpressurearedangerousandcan
cause serious injury. To avoid accidents, follow the guidelines below:
• Onlyqualiedtechniciansorengineersareallowedtomakemodications,serviceoradjustmentsto
the hydraulic system.
• Always wear appropriate personal-protection equipment.
• Shuto󰀨theengineanddrainthehydraulicsystembeforecarryoutanyworkonthehydraulicsystem.
ÌWARNING! Live current
Contact with electric parts can cause serious injury or death, and/or serious damage on the equipment if
live current is present. To avoid accidents, follow the guidelines below:
• If electricity needs to be connected for testing purposes. Keep hands, tools etc. away from all
electrical parts.
In any other case:
1. Shuto󰀨theengine.
2. Disconnect the battery cables from the battery terminals.
ÌDANGER! – Machine in operation
Special precautions must be taken to ensure that operation of the machine will not result in injury of a
person and/or serious damage to the equipment.
To avoid accidents, make sure no unauthorized persons are in the vicinity of the machine before
operation is started.
ÌWARNING! – Operator leaves the machine unattended
When the operator leaves the machine unattended, the machine must always be parked horizontally
on the ground or on the rail with the brakes activated. This is to ensure that the machine does not move
unintentionally that could result in serious injury of a person and/or serious damage to other equipment.

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4.5. Warning labels
There are a number av labels intended to inform and warn the operator of the machine. If any label become
damaged or lost, they are to be replaced with new original warning labels that are available from Pandrol AB.

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4.6. Qualied Personnel
The CD300EC is only to be used by trained personnel, thoroughly familiar with, and trained in general railway
workmanship.
The CD300EC shall be operated according to the conditions and standard regulations applying to the track of
where the machine is being operated.
Theequipmentmustbeserviced,maintained,orinanywaymodiedonlybytrainedpersonnel,whohavereceived
training and information from Pandrol AB.
The components of this unit and other components in the vicinity are powered by dangerous contact high voltage.
Touching any parts, connected to such voltage, can cause serious injury or death of a person.
In order to avoid personal injury or death and/or material damage, everyone involved with assembling, starting-up
or overhaul must possess relevant knowledge of the following:
• The automation technology sector.
• Dealing with dangerous voltages.
• Using standards and regulations, accident prevention regulations and regulations concerning special ambient
conditions(e.g.areaspotentiallyendangeredbyexplosivematerials,heavypollutionorcorrosiveinuences).
ÌWARNING!
Touching parts that are subject to high voltage may cause personal injury or death of a
person.
ÌWARNING!
All maintenance and service on the electric or hydraulic system shall be carried out by
qualied personnel.