Paramount Fitness SM2-530 User manual

243543-1
INSTALLATION AND OPERATION
MANUAL

The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in
writing by the manufacturer.
In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and
design without prior notice.
© Copyright Moffat Ltd. June 2019.
AUSTRALIA
Moffat Pty Limited
E.Mail: [e-mail]
Main Office: (tel): [phone]
(fax): [phone]
Service: (tel): 1800 622 216
Spares: (tel): 1800 337 963
Customer Service: (tel): 1800 335 315
(fax): 1800 350 281
CANADA
Serve Canada
Web: www.servecanada.com
E.Mail: [e-mail]
Sales: (tel): 800 551 8795 (Toll Free)
Service: (tel): 800 263 1455 (Toll Free)
NEW ZEALAND
Moffat Limited
Web:www.moffat.co.nz
E.Mail: [e-mail]
Main Office: (tel): 0800 663328
UNITED KINGDOM
Blue Seal
Web: www.blue-seal.co.uk
E.Mail: [e-mail]
Sales: (tel): [phone]
(fax): [phone]
Spares: (tel): [phone]
(fax): [phone]
Service: (tel): [phone]
(fax): [phone]
UNITED STATES
Moffat
Web: www.moffat.com
Sales: (tel): 1-800 551 8795 (Toll Free)
(tel): 336 661 1556
(fax): 336 661 9546
Service: (tel): 866 673 7937 (Toll Free)
REST OF WORLD
Moffat Limited
Web:www.moffat.co.nz
E.Mail: expo[email protected]

Contents List
Dimensions
Introduction
General & Safety Information
Safety Precautions
Working Safety Information
Unpacking
Location
Important Information
Operating the Manual Dough Divider / Cutter
Operational Safety Precautions
Cleaning Guidelines
Maintenance Guidelines
Guide Sheets for Staff Training

NOTICE
The use of this or any industrial equipment may involve hazards such as hot surfaces, sharp objects or
danger from exposure to the electrical power. This manual is provided to assist you in the safe and
efficient use of this equipment.
All equipment, whether considered hazardous or not, should be used in accordance with principles of good
manufacturing practice.
The operator for this equipment must be of legal age. Before operation, please read and follow the
instructions carefully for maximum safety and too obtain the best use of our equipment.
If you have any questions or comments, please contact us or the local dealer to KNOW HOW TO USE THIS
MACHINE SAFELY BEFORE STARTING THE OPERATION.

3
SM2-530/536 Dimensions
Height: 1760mm.
Depth: 650mm.
Width: 620mm.
Number of Dough Pieces per Operation
SM2-530 - 30 Pieces of Dough.
SM2-536 - 36 Pieces of Dough.
Weight of individual Dough Pieces
SM2-530 - from 50 to 170g.
SM2-536 - from 30 to 100g.
Nett Weight of Appliance
SM2-530 - 200kg.
SM2-536 - 180kg.
Standard Attachments
Two Dividing Plates.

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We are confident that you will be delighted with your PARAMOUNT MANUAL DOUGH DIVIDER & CUTTER
and it will become a most valued appliance in your commercial kitchen.
The Warnings, Cautions and Notes shown in this manual are intended to alert the user to the presence of
important safety and operating instructions.
Before using your new equipment, read and understand all the instructions, Warnings and Cautions
associated with this appliance prior to operating the unit. Make sure that all people associated with its use,
understand the safe operating procedure before they use the oven.
To ensure that you receive the utmost benefit from your new Manual Dough Divider & Cutter, there are
two important things you can do.
Please read this instruction book carefully and follow the directions given. The time taken will be well
spent.
If you are unsure of any aspect of the installation, instructions or performance of your appliance,
contact your Moffat dealer promptly. In many cases a phone call could answer your question.
This manual must be kept by the owner for future reference, and a record of the Date of Purchase, Date
of Installation and Serial Number of the Appliance . This information should be carefully read and
understood before proceeding.and should be recorded below. ( These details can be found on the
Rating Plate located on the rear service panel, top right hand corner of the panel, refer to the
‘Installation’ section of this manual for further details) .
Contact your local authorised service agent for service or required maintenance. Please record the model
number, serial number, voltage, gas type and purchase date in the area provided below and have this
information readily available when you contact your authorised service agent.
For a list of Authorised Service Agents, please refer to the list on the reverse of the front cover.

5
This handbook aims to introduce how to install, operate and maintain the Manual Dough Divider & Cutter
SM2-530. Thank you for choosing PARAMOUNT as your supplier. Any questions, please contact our local
office or distributor who will provide you with whatever assistance you require.
The Paramount Manual Dough Divider & Cutter SM2-530 is reliable manual dough divider and cutter for use
with all kinds of dough. The weight of the dough to be divided ranges from 50 - 170grms. The manual
dough divider - cutter has been designed for easy cleaning.
With proper operation and maintenance this divider - cutter will give you years of service, and obtain the
best results.
For your safety, please pay attention to the following symbol as marked on the machine:
This label warns that only qualified service person can access this position and the operator must discon-
nect the power before carrying out any cleaning or servicing.

6
CAUTION
Serious injury possible STOP
DANGER
WARNING
Electric shock
To ensure maximum safety and optimum performance
from this appliance, it is essential that you or any other
operator of the appliance, read and understand the
contents of this manual before starting the appliance.
Pay particular attention to the SAFETY INSTRUCTIONS
highlighted by these symbols.
These safety alert symbols mean CAUTION, WARNING or
STOP / DANGER - a personal safety instruction. Failure to
comply with the instruction may result in personal injury or
death.
WARNING: ELECTRICITY CAN KILL
Test and tag electrical cables to workplace safety
standards.
The manufacturer declines all responsibility for any injury to persons or animals or damage to objects
resulting from the failure to observe any of the previous or following information and instructions on the
use or maintenance of the appliance:
 Do not use equipment for any purposes and / or loads different to those stated by the manufacturer;
 Every day, check the safety devices and general state of the equipment;
 Every day clean the equipment thoroughly;
 Take all necessary precautions and safety measures when loading, adjusting, changing parts, carrying
out repair / maintenance work on the appliance, to make sure that the appliance or any parts of it are
not accidentally started up by other persons;
 All operators must comply with applicable workplace safety procedures.
According to this manual, the following definitions are used:
1. "Danger Area" Any area inside or near a appliance which might be dangerous for a bystander.
2. "Bystander" Any person entirely or partly situated in a ‘Danger Area’.
3. "Operator" The person or persons installing, running, adjusting, cleaning, repairing,
transporting or performing maintenance work on an appliance.
The manufacturer declines all direct and indirect liability deriving from:
 Use by un-trained personnel.
 Non-observance of the instructions contained in this manual.
 Unauthorized modifications and / or repairs carried out on the appliance.
 The use of accessories and parts that are not genuine.
 Exceptional events.

7
The machine must be used only by personnel suitably trained for the purpose and who have been trained in
conjunction with the contents of this publication. To ensure safe work, comply with the following instructions:-
To ensure safe work, comply with the following instructions:
 Make sure the dough divider work surface is free of any object before operation.
 Don’t place the machine near a source of heat and this machine must not be used in a place where the
surrounding environment may have a potential risk of explosion.
 Install the machine in compliance with workplace safe work requirements.
 Use the machine with great care and never be distracted.
 Do not wear loose fitting clothing or clothing with wide and open sleeves.
 Do not remove, cover or modify the identification plates placed on the machine body.
 Do not modify or bypass the mechanical protection devices.
 Only use the machine on the products permitted and not on any other types and never overload the machine
 Do not use the machine as a working top and do not place any objects on it that are not required for normal
working operations.
 Stop using the machine immediately as soon as there is defective or abnormal operation, a breakage is
suspected, there are incorrect movements, or unusual noises.
 Use protective working gloves for cleaning and maintenance.
 For all extraordinary maintenance consult the manufacturer or qualified or authorised personnel.
 Do not use water jets or spray to clean the machine.
 When sharp accessories are manipulated, use cut-resistant gloves.
 Always operate within the limits of use of the machine.
 Always carry out constant and diligent maintenance.
 Have the machine used by a single trained person.
 Avoid distractions while operating the machine.
Refer to the Hazard Risk Assessment on Page 15 of this handbook for information about the
hazards associated with the operation of this machine
Improper installation, adjustment, alteration, service or maintenance can cause property
damage, injury or death. Read the installation, operating and maintenance instructions
thoroughly before installing or servicing this equipment.
VEGETABLE OIL IS NOT TO BE USED IN ANY AREA OF THIS PIECE OF EQUIPMENT.
THE USE OF VEGETABLE OIL WILL VOID ALL WARRANTY OBLIGATIONS OF THE SUPPLIER.
Only WHITE OIL or flour is to be used as a lubricant.

8
Immediately after unpacking the manual dough divider, check it for possible shipping damage. If
this appliance is found to be damaged after unpacking, save the packaging material and contact the
carrier within one day of delivery.
Place the appliance in its operating location - this should be a sturdy level surface. There should be
adequate space around the appliance for the user to operate the controls and to install and remove
the dough plates.
The appliance must be leveled front-back and from side-to-side by sliding shims under the legs as
required.

9
1. Mix up the dough according to the weight per
portion required.
e.g. If the finished weight of the divided piece
of dough required is 60g and there are 30
pieces of dough. (30 x 60g = 1800g). The
weight of dough prior to dividing should be
1800g. (For the number and weight of
Dough Pieces refer Specifications section)
2. Allow the mixed dough to relax for about 10
minutes before dividing the dough.
3. Divide and weigh the dough to achieve the size
of pieces required. (These can range as per
details in Specifications section).
4. Allow the dough to relax for a further 15
minutes.
5. Wipe the inside of the divider pan with an
edible oil and place the weighed dough onto
the divider pan. Flatten out the dough evenly
around the pan.
6. Wipe the surface of the dough with a film of
edible oil.
7. Place the divider pan with the dough onto the
dividing table and locate into position.
8. Pull down on the pressing lever to its lowest
position and press firmly to divide the dough
evenly.
9. Operate the cutting lever to the right to cut the
dough, whilst continuing to press down on the
pressing lever. Do not release the pressing
lever until the cutting lever has been fully
operated.
10.Lift up the pressing lever to the ‘Stop’ position
and return the cutting lever to its original
position.
11.Remove the dividing pan with the divided
dough pieces from the dough divider and
cutter.
Tampering with Safety Devices creates hazards for the machine operator and other exposed
persons.
The manufacturer will not be liable for injury or damage to people, animals or property resulting
from unauthorized tampering with the machine’s Safety Devices.
Divider Pan
Pressing Lever
Cutting Knives
Dough
Cutting Lever

10
1. The machine must be
placed on a flat level floor.
2. Ensure that the dough
table is clean and free of
objects before commenc-
ing operation.
NOTE: Overloading the appliance will
void the warranty. Refer to the
‘General and Safety
information’ in the
‘Introduction Section’ for
maximum product weights and
machine speeds to be used.
1. Cleaning of the appliance should only
be carried out with a cloth moistened in
clean water, or an appropriate
disinfecting agent. Buckets of water or
a hose should not be used.
2. Take all possible precautions against
the risk of creating dust, e.g.
- Use a vacuum cleaner with the
appropriate filter instead of using a
brush.
- Do not use pressurized air.
- Handle dry products carefully so as
not to produce dust, e.g. open and
discharge flour bags at the lowest
possible level to minimize the
creation of dust.
- Consult the dry products suppliers
Hazard Data Sheet for health risks
and handling procedures.
3. Appliance cleaning should
not take place whilst it is
in operation.
4. Stop the operation immediately
in the event of an accident,
breakdown or blockage of the
appliance.
5. Observe and carry out all
applicable preventative
maintenance measures as shown
in ‘Cleaning / Maintenance
Section.
1

11
The dough divider should be thoroughly cleaned daily with a soft brush, clean damp cloth and plastic
scraper (metallic implements are not recommended).
 Never use a metal or stiff brush to clean the dough divider.
 Never clean the dough divider with a water hose or any fluid pressure.
 The dough pan should be removed from the dough divider and cleaned in a sink.
1. Pull out the bolts from the support fork.
2. Open the head supported by the support fork.
3. Press down on the pressing lever and pull out the cutting lever.
4. Use a brush and cloth to clean the dividing pan and dividing blades. A plastic scraper can be used to
remove any stubborn or dried on dough.
5. Remove any residue dough from the appliance otherwise the dough will harden and can cause
damage to the machine.
6.
1. The appliance should be lubricated every three months, or more often under heavy usage.
2. Do not use vegetable oil to lubricate the cutting blades. Use of non-recommended grease
and lubricants may lead to damage to the equipment and will void the warranty.
3. Check and grease the main shaft and the lifting lever mechanisms using an approved lubricant.
Any parts found to be damaged, defective or worn out should be replaced immediately. An
authorized service technician or the manufacturer should be contacted.
VEGETABLE OIL IS NOT TO BE USED IN ANY AREA OF THIS PIECE OF EQUIPMENT.
THE USE OF VEGETABLE OIL WILL VOID ALL WARRANTY OBLIGATIONS OF THE SUPPLIER.
Only an approved WHITE OIL is to be used as a lubricant.

12
This section provides an easy reference guide to the more common problems that may occur during the
operation of your equipment. The fault finding guide in this section is intended to help you correct, or at
least accurately diagnose problems with your equipment.
Although this section covers the most common problems reported, you may encounter a problem not
covered in this section. In such instances, please contact your local authorised service agent who will
make every effort to help you identify and resolve the problem. Please note that the service agent will
require the following information:-
 The Model Trade Name and the Serial Number of the Appliance. (both can be found on
the Technical Data Plate located on the appliance.
The cutting blades will not
operate correctly when cutting
lever operated.
Blades require cleaning to remove
old dried on dough.
Tension Springs broken, missing
or require replacement.
Clean the blades to remove dried
on dough.
Check springs and replace where
required.
Call service technician.
The divider blades do not engage /
divide dough correctly.
Dirty divider blades. Refer to cleaning procedures in
this manual.
Foreign matter in dough. Dough cross-contamination.
Inappropriate cleaning.
Poor ingredient quality.
Machine malfunction.
Thoroughly clean divider in
between different dough types.
Consult cleaning section in this
manual and follow correct
procedure.
Contact ingredient supplier.
Contact supervisor / service agent.
Attach a DANGER TAG to the
machine control panel.

13
The pages in the following section of this manual should be copied and used when training staff to
operate the Paramount Dough Divider and Cutter. It is suggested that the competency assessment check-
lists be completed, signed, and a copy kept in the personnel files for future reference.
Supervisors to Ensure
• Competency check lists are copied and completed as part of the training of staff.
• Correct training of staff to the required competency expectations.
•The verification section of the competency check list is signed off.
• A copy of the completed and signed competency check list is placed in personnel records as
evidence of operator competence.

14
“Can the operator”
Identify the purpose and use of:
• Equipment guards
• Warning signs
• Safety features
Related to this equipment?
Identify:
• Machine-related health and safety risks of this equipment?
• Emergency procedures to be used with this equipment?
Operate this equipment correctly in normal and emergency situations?
Identify:
• OH&S reporting procedures related to hazard reporting for this machine?
To gain competency in the use of the PARAMOUNT DOUGH DIVIDER & CUTTER, the assessor must be
satisfied that the operator has consistently applied the knowledge and skills in all of the above elements.
This form should be signed off only when the assessor is satisfied that the
employee / trainee is competent to carry out all of the tasks described above.
Applicant’s signature: Date: / /
Assessor’s signature: Date: / /
— Use this form to train staff, and place a copy in personnel files.


15
— Use this form to train staff, and place a copy in personnel files.
“Can the Operator”
Maintain sound personal hygiene at all times when working with the PARAMOUNT DOUGH
DIVIDER & CUTTER?
Use appropriate protective and work clothing while working with the PARAMOUNT DOUGH
DIVIDER & CUTTER?
Identify:
• Product handling requirements during the production process?
• Critical points in the process where contamination can be introduced?
• Why it is important to monitor hygiene and sanitation performance?
• The effect of poorly maintained equipment on the control of contamination and spoilage?
• Company policies and procedures regarding hygiene and sanitation?
• Actual and potential contamination and spoilage hazards?
• Solutions to rectify contamination and spoilage problems?
Use work practices and methods that reduce the risk of product contamination?
Remove contamination where appropriate in accordance with:
• Workplace hygiene and sanitation procedures?
• Procedures specific to the PARAMOUNT MIXER?

This form should be signed off only when the assessor is satisfied that the
employee / trainee is competent to carry out all of the tasks described above.
Applicant’s signature: Date: / /
Assessor’s signature: Date: / /
To gain competency in the use of the PARAMOUNT DOUGH DIVIDER & CUTTER, the assessor must be
satisfied that the operator has consistently applied the knowledge and skills in all of the above elements.

16

17
When ordering spare parts, please quote the part number and the description as listed below. If the part
required is not listed below, request the part by description and quote model number and serial number
which is shown on the rating plate.
IMPORTANT:
Only genuine authorized replacement parts should be used for the servicing and repair of this
appliance. The instructions supplied with the parts should be followed when replacing
components.
For further information and servicing instructions, contact your nearest authorized service
branch (contact details are as shown on the reverse of the front cover of this manual).

18
Part No Part Code Part Name
SM530001 14D130-01 Hold Press Tube
SM530002 14D129-01 Main Shaft
SM530003 14D180-01 Fixed Mandrel
SM530004 13DH100-2Vaulted Seat
SM530005 13D128-01 Segment Gear
SM530006 14D182-01 Cross Fixed Frame
SM530007 14D134-01 Spring Buckle Pin
SM530008 14DH133-02 Tension Spring
SM530009 13D124-01 Cover Of Knife Seat
SM530010 13DH120-2Left Stanchion
SM530011 13D110-01 Block Knife Handle
SM530012 13DH130-2Right Stanchion
SM530013 13D125-01 Knife Seat
SM530014 14D174-01 Knife Blade
SM530015 14DH150-02 Dough Pan
SM530016 14DH140-2Pin
SM530017 14DH142-2Pin
SM530018 14D123-01 Plastic Orb
SM530019 14D177-01 Bolt
SM530020 14D111-01 Block Knife Spring