PARKSON Hycor ThickTech RDT400 Instruction manual

INSTALLATION, OPERATION & MAINTENANCE MANUAL
FOR
( 2 ) MODEL RDT400
HYCOR®THICKTECH™ UNIT
SPECIFICATION SECTION 11142
ROTARY DRUM SLUDGE THICKENING SYSTEM
PROJECT NUMBER: 510325
SERIAL NUMBERS: 51032502 & 51032503
PROJECT NAME AND LOCATION:
CONTRACT A & C – BEAVER CHANNEL PUMP STATION &
NEW WASTEWATER TREATMENT PLANT
CLINTON, IA
ENGINEER:
HDR ENGINEERING, INC.
8404 INDIAN HILLS DRIVE
OMAHA, NE 68114-409
CONTRACTOR:
GRIDOR CONSTR., INC.
3990 27TH STREET S.E.
BUFFALO, MN 55313
MANUFACTURER/SUPPLIER:
PARKSON
562 BUNKER COURT
VERNON HILLS, IL 60061-1831 U.S.A.
PH: 847-816-3700
FAX: [phone]
SERVICE: 1-888-PARKSON
PARTS (TOLL FREE): 1-800-249-2140
www.parkson.com
[email protected]
LOCAL PRODUCT REPRESENTATIVE:
MC², INC.
2320 SOUTH 156TH CIRCLE
OMAHA, NE 68130-2511
PHONE: [phone]
FAX: [phone]
Date: July 29, 2011 Revision 2

5/09
HYCORTHICKTECH™UNIT
MODEL RDT400
INSTALLATION, OPERATION AND MAINTENANCE
MANUAL
PARKSON
562 BUNKER COURT
VERNON HILLS, IL 60061-1831 U.S.A.
PHONE: [phone]
FAX: [phone]
SERVICE: 1-888-PARKSON
PARTS (TOLL FREE): 1-800-249-2140
www.parkson.com
[email protected]
Date: July 29, 2011 Revision 2

PREFACE
THE OPERATING AND MAINTENANCE PROCEDURES OUTLINED IN
THIS MANUAL ARE INTENDED AS GUIDELINES TO ASSIST THE
OPERATING PERSONNEL IN THE DAY-TO-DAY OPERATION AND
MAINTENANCE OF THE PARKSON UNIT OR EQUIPMENT.
OPERATING PERSONNEL SHOULD ALWAYS FOLLOW PROPER
SAFETY PROCEDURES IN ACCORD WITH BOTH INDUSTRY SAFETY
STANDARDS AND THEIR OWN COMPANY SAFETY POLICIES WHEN
PROCEEDING WITH OPERATION, MAINTENANCE AND REPAIR OF
THE EQUIPMENT. THIS MANUAL IS NEITHER DESIGNED NOR
INTENDED AS A SUBSTITUTE FOR SAFE OPERATING PROCEDURES
WHICH MUST BE FOLLOWED WHILE IMPLEMENTING THE
MAINTENANCE/OPERATION PROCEDURES OUTLINED IN THIS
MANUAL. IT IS ASSUMED THAT OPERATION AND MAINTENANCE
PERSONNEL ARE QUALIFIED AND EXPERIENCED. THE PRIMARY
RESPONSIBILITY FOR SAFETY IN THE OPERATION AND
MAINTENANCE OF THE PARKSON UNIT IS WITH THE OWNER-
OPERATOR AND THE PERSONNEL CONDUCTING THE
MAINTENANCE AND OPERATION.

TABLE OF CONTENTS
Page No.
SECTION ONE GENERAL INFORMATION 1-1
Safety Practices 1-1 thru 1-3
Delivery and Inspection 1-4
Storage 1-4
SECTION TWO TECHNICAL DESCRIPTION 2-1
Application 2-1
Unit Description 2-1 & 2-2
Operation 2-2
Operating and Performance Characteristics 2-3
SECTION THREE INSTALLATION 3-1
Mechanical Work 3-1 thru 3-3
Electrical Work 3-4 & 3-5
SECTION FOUR OPERATING INSTRUCTIONS 4-1
Start Up Procedures 4-1
Starting Sequence and Adjustments 4-1 thru 4-3
Shutdown and Cleaning Procedures 4-3 & 4-4
Other Considerations 4-4
Emergency Operating Instructions 4-5
SECTION FIVE MAINTENANCE 5-1
Daily 5-1 & 5-2
Weekly 5-2
Monthly 5-3
Semi-Annually 5-3
Annually 5-3 & 5-4
Maintenance Schedule 5-5
Lubrication Chart 5-6
i

TABLE OF CONTENTS (cont'd.)
Page No.
SECTION SIX REPAIR AND REPLACEMENT 6-1
Chain Repair 6-1
Chain and Sprocket Replacement 6-2
Trunnion Wheel Replacement 6-3
Stabilizer Wheel Replacement 6-3 &6-4
Spray Bar Removal 6-4
Nozzle Replacement 6-4
Drum Screen Replacement 6-4
Drum Cylinder Replacement 6-4
Gear Reducer/Motor Replacement 6-4
Unit Parts List Bill of Material 6-5 & 6-6
SECTION SEVEN TROUBLE-SHOOTING GUIDE 7-1
Hycor
®
ThickTech™Unit 7-1 & 7-2
Motor 7-3 thru 7-6
SECTION EIGHT REPLACEMENT PARTS 8-1
Replacement Parts List 8-2
Purchased Spare Parts 8-3
Recommended Spare Parts, Priced 8-4
No Special Tools Required
SECTION NINE COMPONENT DATA 9-1
A. Burks Booster Pump 9A-1 thru 22
B. Self-Cleaning Shower Header 9B-1 thru 8
C. Gearmotor, Unit Drum Drive 9C-1 thru 27
D. Gearmotor, Floc (mixer) Drive 9D-1 thru 24
E. Pull Cord Emergency Stop 9E-1 thru 5
F. Variable Frequency Drive Quick Guide 9F-1 thru 23
G. Solenoid Valve Data 9G-1 thru 6
H. Polymer Mixer Data 9H-1 thru 2
SECTION TEN DRAWINGS 10-1
Control Panel BOM/Drawings
Equipment Drawings
ii

TABLE OF CONTENTS (cont'd.)
TABLES
Title Page No.
Operating and Performance Characteristics, table 2-3 2-3
Unit Dry Weights, table 3-1 3-1
Spray System, table 3-2 3-2
FIGURES
Title Page No.
Label Part Number and Placement 1-3B
Major Components of the Standard ThickTech Unit 2-1B
Cylinder Rotation 4-1A
Internal Water Spray 4-1B
ThickTech Unit Lubrication Points 5-6B
Chain and Sprocket Assembly 6-1A
Trunnion Wheel Assembly 6-3A
Stabilizer Wheel Assembly 6-4A
Unit Parts List Bill of Material 6-6A
Equipment Parts List 8-2A
EXHIBITS
Exhibit C1 01340-1 thru 3
Exhibit C2 01340-4
Exhibit C3 01340-5
iii

EXHIBITS

007-91090047-003 MSS - MASTER SPECIFICATION SYSTEM
MASTER SPECIFICATION SECTION -
SUBMITTALS
01340 - 1
EXHIBIT C1 Equipment Record
Equipment Data and Spare Parts Summary
Page 1 of 3
Project Name CONTRACT A & C – BEAVER CHANNEL PUMP STATION & NEW WASTEWATER TREATMENT PLANT
Specification
Section:
11142
Equipment Name ROTARY DRUM SLUDGE THICKENING SYSTEM
Year
Installed:
2011
Project Equipment Tag No(s). 29TS-RDT01 & 29TS-RDT02
Equipment Manufacturer PARKSON CORPORATION Project/
Order No. 510325
Address 562 BUNKER COURT VERNON HILLS, IL 60061-1831 U.S.A. Phone [phone]
Fax [phone] Web Site www.parkson.com E-mail
Local Vendor/Service Center MC², INC.
Address 2320 SOUTH 156TH CIRCLE OMAHA, NE 68130-2511 Phone [phone]
Fax [phone] Web Site E-mail
MECHANICAL NAMEPLATE DATA
Equip. DRUM GEAR REDUCER Serial No.850049143.10.10.001
Make SEW EURODRIVE Model No. 77DRP112M4DH
ID No. N/A Frame No. N/A HP N/A RPM 1765 Cap.
Size TDH Imp. Sz. CFM PSI
Other:
ELECTRICAL NAMEPLATE DATA
Equip. DRUM GEAR MOTOR Serial No. 850049143.10.10.001
Make SEW EURODRIVE Model No. DRP112M4DH
ID No. N/A Frame No. N/A HP 3 V. 266A/460Y Amp. 6.50 HZ 60 PH 3 RPM 1765 SF 1.15
Duty CONT Code B Ins. Cl. F Type NEMA C Amb. 40°C Temp. Rise Rating
Other: MOBIL 660XP 220 OIL
MECHANICAL NAMEPLATE DATA
Equip. FLOC GEAR REDUCER Serial No. 8500049148.10.10.001
Make SEW EURODRIVE Model No. RF37DT80K4-KS
ID No. N/A Frame No. N/A HP RPM 1700 Cap.
Size TDH Imp. Sz. CFM PSI
Other:
ELECTRICAL NAMEPLATE DATA
Equip. FLOC GEAR MOTOR Serial No. 8500049148.10.10.001
Make SEW EURODRIVE Model No. DFT80K4-KS
ID No. N/A Frame No. N/A HP 0.5 V. 123YY/460Y Amp. 1.76 HZ 60 PH 3 RPM 1700 SF 1.15
Duty CONT Code B Ins. Cl. F Type NEMA C Amb. 40°C Temp. Rise Rating
Other: MOBIL 660XP 220
1

007-91090047-003 MSS - MASTER SPECIFICATION SYSTEM
MASTER SPECIFICATION SECTION -
SUBMITTALS
01340 - 2
1Equipment Data and Spare Parts Summary Page 2 of 3
MECHANICAL NAMEPLATE DATA
Equip. BOOSTER PUMP Serial No.
Make BURKS Model No. ES8M-AB 1x1-1/4”
ID No. N/A Frame No. N/A HP RPM Cap.
Size TDH Imp. Sz. CFM PSI
Other:
ELECTRICAL NAMEPLATE DATA
Equip. BOOSTER PUMP MOTOR Serial No. F1007282578
Make BALDOR Model No.
ID No. N/A Frame No. N/A HP 5 V. 460 Amp. 6 HZ 60 PH 3 RPM 3600 SF 1.15
Duty CONT Code A Ins. Cl. F Type SEV.DUTY NEMA C Amb. Temp. Rise Rating
Other:
MECHANICAL NAMEPLATE DATA
Equip. DRUM GEAR REDUCER Serial No. 850049143.10.10.002
Make SEW EURODRIVE Model No. 77DRP112M4DH
ID No. N/A Frame No. N/A HP RPM 1765 Cap.
Size TDH Imp. Sz. CFM PSI
Other:
ELECTRICAL NAMEPLATE DATA
Equip. DRUM GEAR MOTOR Serial No. 850049143.10.10.002
Make SEW EURODRIVE Model No. DRP112M4DH
ID No. N/A Frame No. N/A HP 3 V. 266A/460Y Amp. 6.50 HZ 60 PH 3 RPM 1765 SF 1.15
Duty CONT Code B Ins. Cl. F Type NEMA C Amb. 40°C Temp. Rise Rating
Other: MOBIL 660XP 220 OIL
MECHANICAL NAMEPLATE DATA
Equip. FLOC GEAR REDUCER Serial No. 8500049148.10.10.002
Make SEW EURODRIVE Model No. RF37DT80K4-KS
ID No. N/A Frame No. N/A HP RPM 1700 Cap.
Size TDH Imp. Sz. CFM PSI
Other:
ELECTRICAL NAMEPLATE DATA
Equip. FLOC GEAR MOTOR Serial No. 8500049148.10.10.002
Make SEW EURODRIVE Model No. DFT80K4-KS
ID No. N/A Frame No. N/A HP 0.5 V. 123YY/460Y Amp. 1.76 HZ 60 PH 3 RPM 1700 SF 1.15
Duty CONT Code B Ins. Cl. F Type NEMA C Amb. 40°C Temp. Rise Rating
Other: MOBIL 660XP 220
MECHANICAL NAMEPLATE DATA
Equip. BOOSTER PUMP Serial No.
Make BURKS Model No. ES8M-AB 1x1-1/4”
ID No. Frame No. HP RPM Cap.
Size TDH Imp. Sz. CFM PSI
Other:
ELECTRICAL NAMEPLATE DATA
Equip. BOOSTER PUMP MOTOR Serial No. F1008255484
Make BALDOR Model No.
ID No. N/A Frame No. N/A HP 5 V. 460 Amp. 6 HZ 60 PH 3 RPM 3600 SF 1.15
Duty CONT Code A Ins. Cl.F Type SEV. DUTY NEMA C Amb. Temp. Rise Rating
Other:
2

007-91090047-003 MSS - MASTER SPECIFICATION SYSTEM
MASTER SPECIFICATION SECTION -
SUBMITTALS
01340 - 3
1Equipment Data and Spare Parts Summary Page 3 of 3
SPARE PARTS PROVIDED PER CONTRACT
Part No. Part Name Quantity
5283-014-001 Woven Wire Screen, 1st Stage 1
5283-014-002 Woven Wire Screen, 2nd Stage 1
5283-014-004 Woven Wire Screen, 3rd, 4th Stage 2
5021-052 Trunnion Wheel Assembly 6
3039-052 Drive Chain, #60 99"
3388-001 Chain Link 1
3388-028 Chain Link Offset 1
4013-042 Drive Sprocket 1
4013-038 Driven Sprocket 1
RECOMMENDED SPARE PARTS
Part No. Part Name Quantity
5021-052 Trunnion Wheel Assembly 6
3039-052 Drive Chain, #60 99"
3388-001 Chain Link 1
3388-028 Chain Link Offset 1
4013-042 Drive Sprocket 1
4013-038 Driven Sprocket 1
3384-005 Base Tensioner, Lovejoy 1
6006-074 Booster Pump Repair Kit 1
(Jun 1990; Revised Oct 2001, Revised Nov 2007)
Copyright 1991 HDR Engineering, Inc.
2