PCB Piezotronics 4104-01A User manual

Model 4104-01A
PCB L&T Torque Sensor, Rotary Transformer, Shaft to Shaft, 500 in-lb Capacity FS, 15k RPM
Max., MS Conn.
Installation and Operating Manual
For assistance with the operation of this product,
contact the PCB Piezotronics, Inc.
Toll-free: 716-684-0001
24-hour SensorLine: 716-684-0001
Fax: [phone]
E-mail: [email protected]
Web: www.pcb.com

Manual 21354 Rev E
ECN 50523
Repair and Maintenance
PCB guarantees Total Customer Satisfaction through its
“Lifetime Warranty Plus” on all Platinum Stock Products
sold by PCB and through its limited warranties on all other
PCB Stock, Standard and Special products. Due to the
sophisticated nature of our sensors and associated
instrumentation, field servicing and repair is not
recommended and, if attempted, will void the factory
warranty.
Beyond routine calibration and battery replacements
where applicable, our products require no user
maintenance. Clean electrical connectors, housings, and
mounting surfaces with solutions and techniques that will
not harm the material of construction. Observe caution
when using liquids near devices that are not hermetically
sealed. Such devices should only be wiped with a
dampened cloth—never saturated or submerged.
In the event that equipment becomes damaged or ceases
to operate, our Application Engineers are here to support
your troubleshooting efforts 24 hours a day, 7 days a
week. Call or email with model and serial number as well
as a brief description of the problem.
Calibration
Routine calibration of sensors and associated
instrumentation is necessary to maintain measurement
accuracy. We recommend calibrating on an annual basis,
after exposure to any extreme environmental influence,
or prior to any critical test.
PCB Piezotronics is an ISO-9001 certified company whose
calibration services are accredited by A2LA to ISO/IEC
17025, with full traceability to SI through N.I.S.T. In
addition to our standard calibration services, we also offer
specialized tests, including: sensitivity at elevated or
cryogenic temperatures, phase response, extended high
or low frequency response, extended range, leak testing,
hydrostatic pressure testing, and others. For more
information, contact your local PCB Piezotronics
distributor, sales representative, or factory customer
service representative.
Returning Equipment
If factory repair is required, our representatives will
provide you with a Return Material Authorization (RMA)
number, which we use to reference any information you
have already provided and expedite the repair process.
This number should be clearly marked on the outside of
all returned package(s) and on any packing list(s)
accompanying the shipment.
Contact Information
PCB Piezotronics, Inc.
3425 Walden Ave.
Depew, NY14043 USA
Toll-free: [phone]
24-hour SensorLine: [phone]
General inquiries: in[email protected]
Repair inquiries: [e-mail]
For a complete list of distributors, global offices and sales
representatives, visit our website, www.pcb.com.
Safety Considerations
This product is intended for use by qualified personnel
who recognize shock hazards and are familiar with the
precautions required to avoid injury. While our equipment
is designed with user safety in mind, the protection
provided by the equipment may be impaired if equipment
is used in a manner not specified by this manual.
Discontinue use and contact our 24-Hour Sensorline if:
Assistance is needed to safely operate equipment
Damage is visible or suspected
Equipment fails or malfunctions
For complete equipment ratings, refer to the enclosed
specification sheet for your product.
Definition of Terms and Symbols
The following symbols may be used in this manual:
DANGER
Indicates an immediate hazardous
situation, which, if not avoided, may
result in death or serious injury.

Manual 21354 Rev E
ECN 50523
CAUTION
Refers to hazards that could damage
the instrument.
NOTE
Indicates tips, recommendations and
important information. The notes
simplify processes and contain
additional information on particular
operating steps.
The following symbols may be found on the equipment
described in this manual:
This symbol on the unit indicates that
high voltage may be present. Use
standard safety precautions to avoid
personal contact with this voltage.
This symbol on the unit indicates that
the user should refer to the operating
instructions located in the manual.
This symbol indicates safety, earth
ground.

Manual 21354 Rev E
ECN 50523
PCB工业监视和测量设备 - 中国RoHS2公布表
PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table
部件名称
有害物质
铅(Pb)
汞
(Hg)
镉
(Cd)
六价铬(Cr(VI))
多溴联苯 (PBB)
多溴二苯醚(PBDE)
住房
O
O
O
O
O
O
PCB板
X
O
O
O
O
O
电气连接器
O
O
O
O
O
O
压电晶体
X
O
O
O
O
O
环氧
O
O
O
O
O
O
铁氟龙
O
O
O
O
O
O
电子
O
O
O
O
O
O
厚膜基板
O
O
X
O
O
O
电线
O
O
O
O
O
O
电缆
X
O
O
O
O
O
塑料
O
O
O
O
O
O
焊接
X
O
O
O
O
O
铜合金/黄铜
X
O
O
O
O
O
本表格依据 SJ/T 11364 的规定编制。
O：表示该有害物质在该部件所有均质材料中的含量均在 GB/T 26572 规定的限量要求以下。
X：表示该有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572 规定的限量要求。
铅是欧洲RoHS指令2011/65/ EU附件三和附件四目前由于允许的豁免。
CHINA RoHS COMPLIANCE

Manual 21354 Rev E
ECN 50523
Component Name
Hazardous Substances
Lead (Pb)
Mercury (Hg)
Cadmium (Cd)
Chromium VI
Compounds
(Cr(VI))
Polybrominated
Biphenyls (PBB)
Polybrominated
Diphenyl Ethers
(PBDE)
Housing
O
O
O
O
O
O
PCB Board
X
O
O
O
O
O
Electrical Connectors
O
O
O
O
O
O
Piezoelectric Crystals
X
O
O
O
O
O
Epoxy
O
O
O
O
O
O
Teflon
O
O
O
O
O
O
Electronics
O
O
O
O
O
O
Thick Film Substrate
O
O
X
O
O
O
Wires
O
O
O
O
O
O
Cables
X
O
O
O
O
O
Plastic
O
O
O
O
O
O
Solder
X
O
O
O
O
O
Copper Alloy/Brass
X
O
O
O
O
O
This table is prepared in accordance with the provisions of SJ/T 11364.
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit
requirement of GB/T 26572.
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials for this part is above the limit
requirement of GB/T 26572.
Lead is present due to allowed exemption in Annex III or Annex IV of the European RoHS Directive 2011/65/EU.

Model Number
4104-01A ROTARY TRANSFORMER TORQUE SENSOR Revision: E
ECN #: 52623
Perform an ce ENGLISH SI
Measurement Range(Full Scale Capacity) 500 in-lb 56.5 Nm [1]
Sensitivity(output at rated capacity) 2.5 mV/V 2.5 mV/V [1][2]
Non-Linearity ≤ 0.05 % FS ≤ 0.05 % FS [2]
Hysteresis ≤ 0.05 % FS ≤ 0.05 % FS [2]
Non-Repeatability ≤ 0.02 % FS ≤ 0.02 % FS [2]
Environ mental
Overload Limit 1,500 in-lb 170 Nm
Temperature Range(Operating) -65 to 170 °F -54 to 77 °C
Temperature Range(Compensated) +70 to +170 °F +21 to 77 °C
Temperature Effect on Output(Maximum) ± .002 %Reading/°F ± .0036 %Reading/°C [3]
Temperature Effect on Zero
Balance(Maximum)
± .002 %FS/°F ± .0036 %FS/°C [3][2]
Electrical
Excitation Frequency 3.28 kHz 3.28 kHz
Bridge Resistance 350 Ohm 350 Ohm [1]
Excitation Voltage(Recommended) 5 to 10 VAC rms 5 to 10 VAC rms [4]
Bridge Current(at 5 VAC) 50 mA 50 mA
Insulation Resistance > 5,000 MOhm > 5,000 MOhm
Zero Balance ≤ 2 % FS ≤ 2 % FS [2]
Physical
Size (Shaft Length x Housing Length x
Housing Height)
10.00 in x 6.00 in x 4.00 in 254.0 mm x 152.4 mm x 101.6
mm
[5]
Weight 18 lb 8.2 kg
Mounting 1.00 in Dia. Keyed Shaft 25.4 mm Dia. Keyed Shaft
Sensing Element Strain Gage Strain Gage
Housing Material Black Oxided Steel Black Oxided Steel
Shaft Material Steel Steel
Electrical Connector MS3102A-14S-5P MS3102A-14S-5P
Torsional Stiffness 85 kin-lb/radian 9.6 kN-m/radian
Rotating Inertia 0.0026 in-lb-sec20.0003 N-m-sec2
Maximum Speed 15,000 RPM 15,000 RPM
[6]
All specifications are at room temperature unless otherwise specified.
In the interest of constant product improvement, we reserve the right to change specifications without notice.
ICP® is a registered trademark of PCB Piezotronics, Inc.
OPTIONAL VERSIONS
Optional versions have identical specifications and accessories as listed for the standard model except
where noted below. More than one option may be used.
NOTES:
[1]Nominal.
[2]FS - Full Scale.
[3]Over compensated operating temperature range.
[4]Recommended 10 VAC RMS.
[5]See Outline Drawing 28581 for Complete Dimensions
[6]See PCB Declaration of Conformance PS062 for details.
Date: 06/09/2022 Date: 06/09/2022 Date: 06/09/2022 Date: 06/09/2022 18475
Entered: ND Engineer: PE Sales: BS Approved: JM Spec Number:
PCB Load & Torque A Division of PCB
Piezotronics
24350 Indoplex Circle Farmington
Hills, MI 48335
UNITED STATES
Phone: [phone]
E-M ail: LTSales@ pcb.com
Web site: www.pcb.com/LoadAndTorque
SUPPLIED ACCESSORIES:
Model 180-019A 5-socket mating connector for Series 3100, 4100, 4200 torque sensors (1)
Model 8113-105A Relay activated precision shunt calibration module (1)