pcl TE3 Instruction manual

76442 Issue 2 www.pclairtechnology.com
TE3 Digital test unit - Quick Start Manual
Safety Guidelines
This manual contains information that is very important to know
and understand. This information is provided for safety and to
prevent equipment problems. To help recognise this information,
observe the following symbols.
Danger indicates an imminently hazardous
situation which if not avoided WILL result
in death or serious injury.
Warning indicates a potentially hazardous
situation which if not avoided, COULD
result in death or serious injury.
Caution indicates a potentially minor or
moderate injury.
Notice indicates important information,
that if not followed, may cause damage to
equipment.
Unpacking
After unpacking the unit, inspect carefully for any damage that
may have occurred during transit.
Do not operate unit if damaged during
shipping, handling or use.
General Safety Information
The operator of this product must take the necessary precautions
to prevent the level of danger indicated by these symbols. The
operator is required to read and understand this instruction
manual and all safety warnings, labels etc.
Any employer allowing the use of this product in their field of work
must distribute this instruction manual to all users. The employer
must also ensure all users read, understand and follow the
instructions as described in the manual, safety warnings, labels,
etc.
Read and understand all safety warnings
and instructions before operating this
product. Failure to read and follow all
safety warnings may result in serious
personal injury or death.
Property damage and/or product damage
may also occur if all warnings are not
followed.
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
1. Do not expose the product to flammable gases,
vapours or fumes
2. Do not store flammable gases in or near this product
3. Never use flammable or toxic solvents to clean the
product or any of the unit's parts
4. Never remove or alter any safety warning labels, tags,
etc. located or provided with product.
5. Follow all directions for maintenance.
The use of other than genuine PCL replacement parts may
result in reduced equipment performance. Repairs must be
performed by authorised repair personnel, otherwise the
warranty will be void.
PART NUMBER TE3
SERIAL NUMBER

PCL TE3 Digital Test Unit
www.pclairtechnology.com
Control Panel
Ensure the battery is fully charged with the
appropriate mains plug, UK,EU or US.
Connect the charger jack to the front of the
case (Fig. 1.2).
Upon connection of charger observe the LED light condition in the
box
Note: During charging the buttons are
disabled but the display and pressure
measurement is fully operative.
Start-up
1. Turn on power supply
2. Display will show all LCD digits check
3. Display will show the current Firmware version number e.g.
'.1.0.1”
4. Display will show Program model variant '379'
5. Display will show the application, 'Std'
6. After 10 seconds the display will show '‘- - -’
7. The unit will then display the pressure gauge reading.
Do not allow the Test Unit to be started with any pressure
in the tank otherwise Error E5 will show. If this occurs turn
ball valve to ‘EMPTY’ and restart.
Standard Operation
Pressure Check
1. Switch on the power switch, the red LED will light up next
to charger point. (Fig. 1.1 & Fig. 1.2)
2. Ensure tank is empty (Ball valve turned to ‘EMPTY’—Press
Button ‘0’ to reset Zero point (only required periodically).
3. Set desired pressure unit by touching either ‘bar’ ,’psi’ or
‘kpa’ buttons
The Set unit is saved for the next power cycle.
4. Set ball valve to fill (Fig. 2.0)
5. Connect to the 8V1 Valve Product requiring testing observe
comparison readings.
6. Empty tank after use.
General Specifications
Max gauge reading: 175 psi / 12.2 bar / 1220 kPa
Units of measurement: psi / bar / kPa
Display resolution: 0.1 PSI/ 0.01 bar / 1 kPa
Battery type: 12V 2.5Ah Nickel Metal Hydride
Rechargeable
Hours running time: 50 hours continuous before recharge
Pressure vessel volume 3.8 Litres
Maximum pressure allowable 13 bar <50barlitres
An Internal Safety relief valve is fitted.
Installation
Before use fully charge the Test Unit with the supplied Battery
Charger. The Charger includes UK/EU and US plug adaptor
Ensure the compressor producing the air has the necessary
water and dirt filtration to minimise accumulation of debris inside
the pressure vessel.
Outdoor use
Ensure the unit is protected from rain and water ingress
Calibration & Accuracy
The accuracy of our digital units when released from our factory is
• Accuracy according to EN12645 Inflation tolerance
1/4 of EN12645
+/- 0.02 bar from 0—to and including 4 bar
+/- 0.03 bar above 4 bar to and including 10 bar
+/- 0.05 bar above 10 bar
Accuracy levels above 4 bar exceed EN12645 standards
Each unit, before release, is checked and calibrated on test
equipment that has accuracy traceable to a UKAS Laboratory No.
0221 referenced to certificate 0029346.
LED MODE
YELLOW Battery not connected
YELLOW Battery initialisation and
analysis
ORANGE Fast charge
Green with intermittent
yellow flash
Top-off Charge
GREEN Trickle Charge
Alternating ORANGE—
GREEN
Error

PCL TE3 Digital Test Unit
www.pclairtechnology.com
test point
ball valve pressure unit
buttons
power switch
charging port
LED power
indicator
Fig. 1.1
Fig. 1.2
Fig. 2
ball valve to fill

PCL TE3 Digital Test Unit
www.pclairtechnology.com
Service/Maintenance
There is no requirement to service the following items:
1. Pressure Transducer
2. Electric Control Board
If these are faulty they can only be
replaced by a competent person.
Please refer to an Authorised
Dealer.
Periodically
• Clean the unit with a damp cloth, do not use chemicals or
solvents
• Check the 8V1 test valve
• Periodically check the charger and lead is not damaged
• Periodically unscrew the drain valve as observed in Fig. 3
Working safety instructions
Since the unit is not explosion-proof, the device should not be
installed in areas where explosions are possible. Consideration
must be given to the requirements relative to Hazardous Area
Standards for your region or country.
The unit is designed and built to the
relevant basic health and safety
requirements of the EC.
This product can be dangerous if used improperly. Children should
not be allowed to use this equipment, as incorrect setting can
allow tyres to be over inflated and a subsequent tyre burst/
explosion can occur!
Each person who is involved with installation, start-up,
maintenance and the operation of the unit must read and
understand the complete operating manual.
This unit is designed to measure other
inflation products.
Each use which doesn't follow this purpose as well as
modifications to the product will be deemed to be improper
use. The manufacturer is not liable for damages caused by
improper use, the risk lies solely with the user.
High Pressure air is stored within the
system.
Do not exceed the maximum contents of
12.3 bar
To avoid the risk of personal injury,
especially to the eyes, face or skin DO
NOT direct the air/N2 stream at any
person.
Fig. 3
drain valve

PCL TE3 Digital Test Unit
www.pclairtechnology.com
Problem Possible Cause Solution
No display No power connected
Battery flat
Switch power on
Charge battery
Connector will not seal to the
tyre stems
Worn 8V1 Test port Replace 8V1 Test port.
Display shows ‘- - -’Pressure contents is above maximum pressure
reading
Reduce pressure in tank
E2 Faulty Pressure Sensor Refer to authorised repairer
E5 Attempted to rest Zero under with pressure tank
inflated with residue pressure
Empty tank fully, open ball valve before attempting a
Re-Zero
E6 Pressure sensor drift out New sensor required - Refer to authorised repairer
E8 Pressure sensor disconnected from PCB or faulty New sensor required - Refer to authorised repairer
E9 Pressure sensor failure - high New sensor required - Refer to authorised repairer
E10 Under voltage Check power supply
E11 Over voltage Check power supply - Refer to authorised repairer
E12 Checksum corrupted New PCB required - Refer to authorised repairer
E13 Lost or corrupted calibration settings New PCB required - Refer to authorised repairer
E17 Through to E28 Microprocessor fault Recalibrate unit - Refer to authorised repairer
Trouble Shooting Guide/Error Messages

PCL TE3 Digital Test Unit
www.pclairtechnology.com
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PCL TE3 Digital Test Unit
www.pclairtechnology.com
PCL LIMITED WARRANTY
PCL warrants the components of each unit to which this Limited Warranty applies against defects in materials and workmanship for
a period of twelve (12) months from date of sale (as evidenced by bill of sale or equivalent) or for a period of eighteen (18) months
from date of shipment from PCL manufacturing facility (identifiable by the serial number and noted on original bill of lading from
the manufacturing facility), whichever period is shorter. During this warranty period and subject to the conditions set forth in this
statement, PCL will, at its option, repair or replace component parts that were defective at the time of shipment from PCL
manufacturing facility, subject, however, to the following specific EXCLUSIONS: hoses and connections.
Repair or replacement will not extend the warranty period.
Customer must give PCL timely notice of any warranty claim by contacting an authorized PCL service centre. Claims must be
accompanied by (1) evidence, by a bill of sale or equivalent, which clearly establishes date of purchase of the unit and (2) the
serial number, found on the unit. Customers must properly pack parts in their original or equivalent packaging, prepay shipping
charges, and insure the shipment or accept the risk for loss or damage in shipment. Return shipment to customer will be freight
collect unless otherwise agreed. For service at a customers location, customer will be charged the then prevailing service rates .
The Limited Warranty applies to PCL manufactured units only. Items listed in the applicable operators manual under routine
maintenance are not covered by this or any other warranty. Failure to complete maintenance as stated in any applicable
maintenance schedule will void the Limited Warranty. The Limited Warranty is expressly conditioned upon proper and normal use
and service of the unit and upon strict compliance by customer with all of PCL instructions and recommendations for installation,
operation and maintenance. The Limited Warranty does not apply to the unit or parts that are damaged or become defective due to
improper handling, maintenance, storage, use, or operation, and does not cover ordinary wear and tear, corrosion, or erosion.
THE LIMITED WARRANTY SET FORTH IN THIS STATEMENT CONSTITUTES PCL'S SOLE WARRANTY FOR THE UNIT AND
THE REMEDIES SET FORTH HEREIN CONSTITUTE CUSTOMERS SOLE REMEDIES FOR BREACH OF WARRANTY. THIS
LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, IN FACT OR BY LAW,
INCLUDING WITHOUT LIMITING THE GENERALITY OF THE FOREGOING, ANY WARRANTY OR MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE.
Determination of the suitability of the unit for the use contemplated by the customer is the sole responsibility of the customer. PCL
shall not, under any circumstances, be liable in contract, tort or otherwise (including negligence and strict liability) for indirect,
special, incidental, or consequential damages, and PCL's total liability shall not exceed the net purchase price for the unit. PCL shall
be excused for delay or inability to perform obligations due to events beyond its reasonable control.
CUT HERE
Mail
Warranty Department
PCL
Holbrook Rise
Holbrook Industrial Estate
Sheffield
S20 3GE
United Kingdom
Warranty Registration
Please complete and mail this form to activate warranty
Or visit us at www.pclairtechnology.com
Name ________________________________________ Title __________
Company Name _______________________________________________
Type of Business ______________________________________________
Address _____________________________________________________
City ______________ County _______________ Post Code __________
Telephone ___________________________________________________
Part Number ___________________ Serial No _____________________
Purchased From _______________________________________________
Purchase Date __________________________