pellenc ALPHA 260 User manual

PELLENC POWER TOOLS BATTERY
ALPHA 260 / 520
Operating instructions 56_133912-F
08/2019
ENG
Translation of the
original user guide
READ THE USER GUIDE CAREFULLY BEFORE USE
.

PELLENC POWER TOOLS BATTERY ALPHA 260 / 520
56_133912-F
TABLE OF CONTENTS
INTRODUCTION .......................................................................................................................... 5
SAFETY ....................................................................................................................................... 6
SAFETY MEASURES ASSOCIATED WITH THE USE OF THE TOOL ................................................ 6
SAFETY MEASURES ASSOCIATED WITH BATTERY USE ................................................................ 6
SAFETY MEASURES WHEN USING THE "PELLENC" CHARGER .................................................... 7
SAFETY SIGNAGE ................................................................................................................................. 7
DESCRIPTION AND TECHNICAL CHARACTERISTICS .......................................................... 9
DESCRIPTION AND TECHNICAL CHARACTERISTICS ...................................................................... 9
TECHNICAL CHARACTERISTICS - BATTERY ............................................................................................. 9
TECHNICAL CHARACTERISTICS - CHARGER ........................................................................................... 9
DESCRIPTION .......................................................................................................................................... 10
COMMISSIONING ..................................................................................................................... 12
BATTERY DISPLAY .............................................................................................................................. 12
CHARGING THE BATTERY ................................................................................................................ 12
THE WALL-MOUNTED CHARGING STATION .................................................................................... 14
INSTALLING THE WALL-MOUNTED CHARGING STATION ........................................................................ 14
CONNECTING/DISCONNECTING THE BATTERY ON THE WALL-MOUNTED CHARGING STATION ........... 15
THE HARNESS ..................................................................................................................................... 16
CONNECT THE BATTERY TO THE HARNESS ......................................................................................... 16
CONNECT THE TOOL TO THE HARNESS ................................................................................................ 17
USAGE ...................................................................................................................................... 18
MAINTENANCE ......................................................................................................................... 18
MISCELLANEOUS MAINTENANCE BATTERY .................................................................................. 18
MISCELLANEOUS MAINTENANCE CHARGER ................................................................................. 18
INCIDENTS AND TROUBLESHOOTING ................................................................................. 19
SUMMARY OF CHARGE INDICATOR AND BEEP MESSAGES ....................................................... 19
STORAGE AND TRANSPORT ................................................................................................. 20
ACCESSORIES AND CONSUMABLES .................................................................................. 21
ACCESSORIES (NOT SUPPLIED WITH THE BATTERY) .................................................................. 21
WARRANTIES ........................................................................................................................... 22
GENERAL WARRANTIES .................................................................................................................... 22
STATUTORY WARRANTY ......................................................................................................................... 22
COMMERCIAL WARRANTYPELLENC ....................................................................................................... 22
3

PELLENC POWER TOOLS BATTERY ALPHA 260 / 520
56_133912-F
PAID AFTER-SALES SERVICE .................................................................................................................. 23
EC STATEMENT OF COMPLIANCE ....................................................................................... 25
"EC" DECLARATION OF CONFORMITY: 260 / 520 BATTERIES ..................................................... 25
4

PELLENC POWER TOOLS BATTERY ALPHA 260 / 520
56_133912-F
1. INTRODUCTION
Dear Customer,
Thank you for purchasing your Pellenc power tools battery ALPHA 260 / 520. Correctly used and maintained, this
tool will give a satisfactory performance for many years.
Warning
Your device contains numerous recoverable or recyclable materials. Return it to your
dealer or, failing this, to an approved servicing centre to be treated.
Comply with the regulations in force in your country as concerns environmental protection associated with your
activity.
Warning
It is imperative that you read through the ENTIRE user’s manual before using or servicing the
tool. Always comply with the instructions and illustrations in the manual.
All through this user guide you will find advisory notes and information entitled: REMARK, CAUTION / WARNING.
A REMARK provides additional information, clarifies a point or explains a step to be followed in detail.
WARNINGS or CAUTIONS call attention to a procedure which, if not performed or incorrectly performed, could
cause physical damage and/or serious injury.
The warning indicates that damage resulting from failure to comply with the procedures and instructions is not
covered by the warranty and the owner will be liable for any repair costs.
Safety indications are also given on the tool; they remind you of the safety precautions to be taken. Identify and
read these indications before using the tool. Immediately replace any indications that may become partially illegible
or deteriorated.
Refer to the "SAFETY SIGNS" section, which shows where the signs are on the tool.
No part of this manual may be reproduced without the written permission of the company PELLENC. The illustra-
tions provided in this manual are for information purposes and are in no way contractual. The PELLENC company
reserves the right to make any modification or improvement to its products as deemed necessary without inform-
ing customers already in possession of a similar model. This manual forms an integral part of the tool and must
accompany the tool if it changes hands.
5

PELLENC POWER TOOLS BATTERY ALPHA 260 / 520
56_133912-F
2. SAFETY
Warning
Never carry out maintenance work on damaged battery packs. Service of battery packs should
only be performed by the manufacturer or authorized service providers.
2.1. SAFETY MEASURES ASSOCIATED WITH THE USE OF THE TOOL
Note
Please refer to the instructions of the tool concerned.
Warning
Read all the safety measures and all the instructions. Retain all the safety measures and instruc-
tions for later reference.
This device is not intended for use by individuals (including children) with reduced physical, sensory or mental
capabilities, nor by anyone lacking in experience or knowledge, except if they are supervised or have received prior
instructions from a person responsible for their safety.
2.2. SAFETY MEASURES ASSOCIATED WITH BATTERY USE
1. If not using the battery unit, store it away from other metal objects such as paper clips, coins, keys, nails, screws
or other such small metal items that might form a connection between the two terminals. Creating a short-circuit
between the battery terminals can lead to burns or cause a fire.
2. Keep the battery out of the reach of children and place it on a non-combustible support.
3. Do not interfere with its cooling cycle.
4. Do not use or leave the battery near a heat source (> 60°C).
5. Do not leave the battery in direct, strong sunlight.
6. Do not expose the battery to microwaves or high pressure.
7. Do not immerse the battery in water.
8. The batteries must be charged in a dry, ventilated room at a temperature between 10°C and 25°C maximum,
away from any moisture.
9. If the battery is not used for 10 days, the battery will automatically discharge until it reaches its storage charge
rate, and then goes to sleep. It will heat up during this phase.
10. Over time, the capacity of your battery reduces. When it reaches half of its original battery-life operating time,
it should be replaced.
11. The battery may lose 1 to 4 % of its capacity when exposed to a temperature higher than or equal to 55 °C
for one week.
12. The charging location must be equipped with a class D fire extinguisher (for metal fire) in good working order.
13. The standards in effect must be complied with when either shipping a complete tool or a battery.
• A complete tool with a battery is a product that is classified as class 9, UN3481.
• Battery alone: product that is classified as class 9, UN3480.
14. Use of a battery other than that provided by Pellenc SA is dangerous (risk of serious injury). If a different battery
is used, Pellenc SA cannot be held responsible for any consequences.
15. The battery must be protected from any impact and must be positioned and secured appropriately during trans-
portation.
16. In the case of suspicious smoke, place the battery outside the charging area or transportation vehicle as far
away as possible from any inflammable material.
17. Never store a battery when its capacity is below 50 %. Recharge the battery before storage if the value is
below 50%.
6

PELLENC POWER TOOLS BATTERY ALPHA 260 / 520
56_133912-F
18. In inappropriate conditions, a liquid can flow batteries; avoid contact with it. In the event of accidental contact,
rinse with water. In the event of contact with eyes, seek professional medical help. The liquid leaking from the
batteries can cause irritations or burns.
19. Pellenc power tools must only be used with the battery units designed for the purpose. Use of other battery
units can present a risk of injury and fire.
20. Only recharge using the charger indicated by the manufacturer. A charger adapted to one type of battery unit
may present a fire risk if used with a different battery unit.
21. Do not use the battery for any purpose other than that initially envisaged (exclusively for use with Pellenc tools).
22. At the end of its life, the battery must be returned to the authorized distributor from whom it was purchased to
be recycled in accordance with waste regulations.
23. Fragile case, contains an electronic board and lithium.
2.3. SAFETY MEASURES WHEN USING THE "PELLENC" CHARGER
1. When in operation, the charger’s temperature can reach 60°C. No flammable material must be within 1.5 metres
of the charger and battery.
2. Place the charger out of children’s reach and onto a non-combustible support.
3. Do nothing to impede the cooling of the device.
4. The charger supplied with the battery is designed to recharge the battery. Do not charge non-rechargeable
batteries.
5. The charging location must be equipped with a class D fire extinguisher (for metal fire) in good working order.
6. If the output cord is cut or damaged, bring the entire charger back to the authorised distributor where the tool
was purchased.
7. Only recharge using the "PELLENC" charger indicated by the manufacturer. A charger adapted to one type of
battery unit may present a fire risk if used with a different battery unit.
8. This charger is designed to charge the batteries of Pellenc's lithium tools.
9. Do not use it for any other purposes.
10. Children must be supervised to ensure they do not play with the charger.
11. Verify that the cable cannot be folded and does not touch hot surfaces or sharp edges.
12. Ensure good ventilation during the charge.
13. Never cover the charger. This charger must not be used outdoors.
14. Make sure the power connector is not exposed to water.
15. Never charge a damaged battery.
16. The grid connection must comply with national electrical regulations.
17. Check the cable of the charger before using it. Never use the charger if the cable is damaged
18. When the battery is charging, place the charger on a non-flammable support, more than 1.5 m away from any
flammable object.
2.4. SAFETY SIGNAGE
Protection rating IP54 (Allover protection against dust and water spray).
Read the user guide.
This equipment must be used at a temperature of between -5° and +35°C.
7

PELLENC POWER TOOLS BATTERY ALPHA 260 / 520
56_133912-F
Lithium-ion battery.
At the end of its life, the battery must be returned to the authorized distributor from whom it was
purchased to be recycled in accordance with waste regulations.
Tool compliant with EC standards.
The charger is exclusively designed to recharge the lithium-ion battery.
260 Battery 520 Battery
8

PELLENC POWER TOOLS BATTERY ALPHA 260 / 520
56_133912-F
3. DESCRIPTION AND TECHNICAL CHARACTERISTICS
3.1. DESCRIPTION AND TECHNICAL CHARACTERISTICS
3.1.1. TECHNICAL CHARACTERISTICS - BATTERY
Battery Alpha 260 Alpha 520
Rated battery voltage 43.2 V
Type of battery 12 times 2 elements
included in 1 pack
12 times 4 elements
included in 1 pack
Battery capacity 6 Ah 12 Ah
Battery power 259 Wh 518 Wh
Battery life Depending on the tool
Weight/Battery 2.5 kg 3.6 kg
Operating frequency band 13.56 Mhz , Receiver
3.1.2. TECHNICAL CHARACTERISTICS - CHARGER
CB5022 Charger Quick Charger CB5075
Commercial refer-
ence of the charger 57230 57213
Voltage 100-240V ~ 50/60Hz 140W class II 100-240V ~ 50/60Hz 485W class I
Charging voltage 50.2 V dc
Charging current 2.2A DC max. 7.6A dc max.
9

PELLENC POWER TOOLS BATTERY ALPHA 260 / 520
56_133912-F
Battery Alpha 260 Alpha 520
70 % 2 hrs 3 hrs. 45 min.
CB5022 Charger (2.2A) 100 % 3 hrs. 45 min. 6 hrs.30 min.
70 % 30 min 1 hr
Quick Charger CB5075 (7.6 A)
If after charging with the CB5075
charger the battery display indi-
cates less than 95%, the next time
the battery is charged it must be
done with the original charger.
The sticker shown below is af-
fixed to the CB5075 charger as
a visual reminder of this warning.
100 % 1 hr. 45 min. 2 hrs. 30 min.
3.1.3. DESCRIPTION
Battery
1. Safety lock
2. Picker power connector
3. Tool interface
4. Charging connector
10

PELLENC POWER TOOLS BATTERY ALPHA 260 / 520
56_133912-F
Battery display
5. On/off button
6. Gauge display
7. Power on LED for battery
8. Charging LED for battery
Note
See details of battery display Section 4, “Commis-
sioning”
Charger (not supplied with the tool)
9. Charging connector
10. Indicator light
11. Power cord
11

PELLENC POWER TOOLS BATTERY ALPHA 260 / 520
56_133912-F
4. COMMISSIONING
4.1. BATTERY DISPLAY
The battery has a gauge display showing the remaining capacity it holds. The capacity
is expressed as a percentage.
•If the gauge display shows , the battery is fully charged.
•If after a day's work the display shows , there is no need to recharge the battery before another day of work.
•If the display shows , or very close to it, it must be recharged at once.
• The battery gauge must be used like a fuel gauge on a car.
•While using the tool, the battery display may show to avoid duplicating the tool display.
When the battery is turn on with the on/off button (5), the
battery on LED shows fixed red on the display. If the bat-
tery power LED (7) flashes after 5 seconds, this means
the battery is waiting for a tool to be attached with a quick
connector.
4.2. CHARGING THE BATTERY
When the battery is discharged, the tool stops automat-
ically, the battery gauge display (6) shows 0% and the
buzzer beeps intermittently (see Section 7.1, “Summary
of charge indicator and beep messages” ).
Press the on/off button (5) at once to turn the battery off.
When the battery is turned off, the battery power LED (7)
disappears.
Note
Before using the battery for the first time at the start
of a new season, it must be fully charged (99%
steady).
12

PELLENC POWER TOOLS BATTERY ALPHA 260 / 520
56_133912-F
Place the charger and battery in a dry, ventilated and
dust-free room at 10#25°C. Place the battery in a stable
position.
Caution
Before connecting the charger to the
mains, check that your power system
characteristics comply with the spec-
ifications given on the charger (see
Section 3.1.2, “Technical characteris-
tics - Charger”).
Connect the charger power connector (11) to the electri-
cal power outlet. The charger LED lights up green.
Connect the charging cord (9) to the battery's charging
connector (4). An audible “beep” indicates the charger is
properly connected.
13

PELLENC POWER TOOLS BATTERY ALPHA 260 / 520
56_133912-F
When the gauge display (6) flashes, the battery is charg-
ing. Charging is complete when the message appears
steadily on the gauge display (6). The battery charging
LED (8) lights up orange to indicate the battery is charg-
ing. It flashes while charging, and shows steady when
the charging is completed.
Once the battery is charged, disconnect the charging
lead on the battery first (9), then the charger power con-
nector (11).
Note
After a long storage period (new battery, winter
storage etc.), when you disconnect the charger, the
charge level indicator may display a value of less
than 99%. This is a normal phenomenon which can
reoccur for up to 5 charge cycles with normal use
between each charge.
4.3. THE WALL-MOUNTED CHARGING STATION
4.3.1. INSTALLING THE WALL-MOUNTED CHARGING STATION
Place the wall-mounted charging station near an electric
socket so that it can be connected to the mains using the
charger.
14

PELLENC POWER TOOLS BATTERY ALPHA 260 / 520
56_133912-F
In order to fix the wall-mounted charging
station in place:
1. Mark out the 4 points on the wall for drilling the holes
to take the station fittings.
2. Drill and insert the plugs required, depending on the
type of wall.
3. Put the charger station in place, and attach it using
the 4 screws.
Connect the charger to the wall-mounted station and to
the mains.
4.3.2. CONNECTING/DISCONNECTING THE BATTERY ON THE WALL-MOUNTED CHARGING STATION
- 4.3.2.1. CONNECTION
On the wall-mounted charging station:
1. Connect the battery, making sure it is the right way
round.
2. Slide the battery onto the guide on the station, until
it locks in the clip on the charging station.
15

PELLENC POWER TOOLS BATTERY ALPHA 260 / 520
56_133912-F
- 4.3.2.2. DISCONNECTION
1. Release the battery safety lock
2. Press the battery release button, while holding the
safety lock.
3. Remove the battery from the guide on the station
and take it off.
4.4. THE HARNESS
4.4.1. CONNECT THE BATTERY TO THE HARNESS
- 4.4.1.1. CONNECTION
On the harness:
1. Connect the battery, making sure it is the right way
round.
2. Slide the battery onto the guide on the base, until it
locks in the clip.
16

PELLENC POWER TOOLS BATTERY ALPHA 260 / 520
56_133912-F
- 4.4.1.2. DISCONNECTION
1. Release the battery safety lock
2. Press the battery release button, while holding the
safety lock.
3. Remove the battery from the guide on the station
and take it off.
4.4.2. CONNECT THE TOOL TO THE HARNESS
- 4.4.2.1. CONNECTION
1. Present the connect from the tool cable (or adapter)
2. Screw up the connector safety ring to keep the cable
in position
- 4.4.2.2. DISCONNECTION
1. Unscrew the connector safety ring to release the ca-
ble.
2. Remove the cable from the tool (or the adapter) of
the harness.
17

PELLENC POWER TOOLS BATTERY ALPHA 260 / 520
56_133912-F
5. USAGE
Start-up
• After connecting the tool, press for 1 second on the
remote button (1) until you hear a “beep”.
Stop
• If the tool is activated, press for 1 second on the remote
button (1) until you hear a “beep”.
6. MAINTENANCE
6.1. MISCELLANEOUS MAINTENANCE BATTERY
The battery must not be connected to the charger or the tool, the switch must be in the off position. Disconnect the
battery before cleaning. Disconnect the battery before cleaning. Clean the battery casing with a soft cloth and water.
6.2. MISCELLANEOUS MAINTENANCE CHARGER
Disconnect the charger before cleaning it. Clean the charger casing with a soft cloth and water.
18

PELLENC POWER TOOLS BATTERY ALPHA 260 / 520
56_133912-F
7. INCIDENTS AND TROUBLESHOOTING
7.1. SUMMARY OF CHARGE INDICATOR AND BEEP MESSAGES
Normal messages
Use
fixed Battery charge level (0 to 99)
with 1 beep per minute Battery empty, recharge immediately
flashing with 1 beep every 10 seconds Stop using, recharge immediately
Flashing Display off to avoid duplication with tool display
Charge
flashing every 4 seconds Battery charge level (0 to 99)
fixed Charging complete
Storage
flashing Standby mode after 10 days of non-use
Degraded mode messages
Use
and alternately Stop the tool; the battery temperature is too high
and and alternately Stop the tool: Battery temperature too low
or or Stop the tool: current too high
fixed Stop the tool; the tool temperature is too high
Long beep and 1 short beep Stop the tool: intensity is too high
Long beep and 4 short beeps Stop the tool: Tool temperature too high
Charge
and alternately Charge interrupted: Battery temperature too low
and alternately Charge interrupted: Battery temperature too high
Fault messages
Use
and 1 beep every 2 minutes for 24 hours Voltage too low after 3 hours of non-use. Recharge bat-
tery immediately
Charging
and alternating and continuous beep Battery problem
and alternately Charger problem
If your tool no longer works:
1. Turn the battery off using the on/off button (5).
2. Check the battery is charged, as shown on the gauge display (6).
3. Check the lead is connected and the cable thumb-wheel tightened.
4. Check that the battery is properly clipped to the tool.
5. Turn the battery on using the on/off button (5). Press the trigger and the safety lock (depending on the tool).
6. If the tool does not work, return the complete equipment in its original packaging to a certified repair service.
19

PELLENC POWER TOOLS BATTERY ALPHA 260 / 520
56_133912-F
Important
Never attempt to dismantle the tying machine, under penalty of cancellation of the warranty. Contact your
authorised repair person.
8. STORAGE AND TRANSPORT
• Store the “battery” unit and charger away from heat, dust and humidity, after turning off the battery using the on/
off button (5)
• Never store the battery at an ambient temperature of more than +45 °C.
•In order to conserve a long battery life and prevent deterioration, the battery must be charged when stored
and recharged every 24 months if it is not used.
• Never operate the on/off switch (5) during storage.
• Battery life is guaranteed by storage in a dry place at a steady temperature between 0 and 25 °C.
• No combustible object must be placed within 1.5 metres of the battery.
• If the battery is not used for 10 days, the battery will automatically discharge until it reaches its storage charge
rate, and then goes to sleep. Warming up occurs during this phase.
• The charger is maintenance-free.
20