pellenc Excelion 1200 User manual

PELLENC POWER TOOL BATTERY
1200 / 1500
Operating instructions 56_155210-A
05/2020
ENG
Translation of the
original user guide
READ THE USER GUIDE CAREFULLY BEFORE USE
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PELLENC POWER TOOL BATTERY 1200 / 1500
56_155210-A
TABLE OF CONTENTS
1. INTRODUCTION ..................................................................................................................... 5
2. SAFETY ................................................................................................................................... 6
2.1. SAFETY MEASURES ASSOCIATED WITH THE USE OF THE TOOL ......................................... 6
2.2. SAFETY MEASURES ASSOCIATED WITH BATTERY USE ......................................................... 6
2.3. SAFETY MEASURES WHEN USING THE "PELLENC" CHARGER ............................................. 7
2.4. SAFETY SIGNAGE .......................................................................................................................... 7
3. DESCRIPTION AND TECHNICAL CHARACTERISTICS ...................................................... 9
3.1. TECHNICAL CHARACTERISTICS - BATTERY ............................................................................. 9
3.2. TECHNICAL CHARACTERISTICS - CHARGER ............................................................................ 9
3.3. DESCRIPTION ................................................................................................................................ 10
4. COMMISSIONING ................................................................................................................. 12
4.1. CHARGING THE BATTERY ......................................................................................................... 12
4.2. BATTERY ORIENTATION ............................................................................................................. 15
4.3. NIGHT-TIME SIGNALISATION MODE .......................................................................................... 15
4.4. HMI DISPLAY ................................................................................................................................. 15
4.5. NIGHT-TIME SIGNALISATION MODE .......................................................................................... 16
5. USING THE TOOL ................................................................................................................ 17
5.1. CHOICE OF MENU ........................................................................................................................ 17
5.2. SELECTION OF THE TOOL NUMBER ......................................................................................... 18
5.3. USEFUL LIFE ................................................................................................................................. 19
6. SERVICE ............................................................................................................................... 20
6.1. MAINTENANCE .............................................................................................................................. 20
6.2. STATISTICS .................................................................................................................................... 21
6.3. MISCELLANEOUS MAINTENANCE ............................................................................................. 22
6.3.1. MISCELLANEOUS MAINTENANCE BATTERY ................................................................................. 22
6.3.2. MISCELLANEOUS MAINTENANCE CHARGER ................................................................................ 22
7. INCIDENTS AND TROUBLESHOOTING ............................................................................. 23
7.1. SUMMARY OF HMI DISPLAY AND BEEP MESSAGES ............................................................. 23
7.2. BATTERY REPLACEMENT .......................................................................................................... 24
8. STORAGE AND TRANSPORT ............................................................................................ 25
8.1. STORAGE AND TRANSPORT ...................................................................................................... 25
9. ACCESSORIES AND CONSUMABLES .............................................................................. 25
10. WARRANTIES .................................................................................................................... 26
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PELLENC POWER TOOL BATTERY 1200 / 1500
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10.1. GENERAL WARRANTIES ........................................................................................................... 26
10.1.1. STATUTORY WARRANTY ............................................................................................................. 26
10.1.2. COMMERCIAL WARRANTYPELLENC ............................................................................................ 26
10.1.3. PAID AFTER-SALES SERVICE ...................................................................................................... 27
11. COMPLIANCE STATEMENTS ........................................................................................... 29
11.1. "EC" DECLARATION OF CONFORMITY: 1200 BATTERY ....................................................... 29
11.2. "EC" DECLARATION OF CONFORMITY: 1500 BATTERY ....................................................... 30
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PELLENC POWER TOOL BATTERY 1200 / 1500
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1. INTRODUCTION
Dear Customer,
Thank you for purchasing your PELLENC Power Tool battery 1200 / 1500. Correctly used and maintained, this tool
will give a satisfactory performance for many years.
Warning
Your device contains numerous recoverable or recyclable materials. Return it to your
dealer or, failing this, to an approved servicing centre to be treated.
Comply with the regulations in force in your country as concerns environmental protection associated with your
activity.
Warning
It is imperative that you read through the ENTIRE user’s manual before using or servicing the
tool. Always comply with the instructions and illustrations in the manual.
All through this user guide you will find advisory notes and information entitled: NOTE, IMPORTANT, ATTENTION
and WARNING.
The points marked “NOTE” indicate additional information.
The points marked “IMPORTANT” warn the user of a potential risk to the equipment.
The points marked “ATTENTION” warn the user of a potentially hazardous situation which if not avoided leads to
minor injuries.
The points marked “WARNING” warn the user of a potentially hazardous situation which if not avoided leads to
serious injury or death.
The warning indicates that damage resulting from failure to comply with the procedures and instructions is not
covered by the warranty and the owner will be liable for any repair costs.
Safety indications are also given on the tool; they remind you of the safety precautions to be taken. Identify and
read these indications before using the tool. Immediately replace any indications that may become partially illegible
or deteriorated.
Refer to Section 2.4, “Safety signage” for the location diagram of the safety stickers affixed to the tool.
No part of this manual may be reproduced without the written permission of the company PELLENC. The illustrations
given in this manual are for information purposes and are in no way contractual. The PELLENC company reserves
the right to make any modification or improvement to its products as deemed necessary without informing customers
already in possession of a similar model. This manual forms an integral part of the tool and must accompany the
tool if it changes hands.
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PELLENC POWER TOOL BATTERY 1200 / 1500
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2. SAFETY
Warning
Never carry out maintenance work on damaged battery packs. Service of battery packs should
only be performed by the manufacturer or authorized service providers.
Warning
Do not insert metal objects into the air vents of the battery, which can cause a short circuit
and/or a fire.
2.1. SAFETY MEASURES ASSOCIATED WITH THE USE OF THE TOOL
Note
Please refer to the instructions of the tool concerned.
Warning
Read all the safety measures and all the instructions. Retain all the safety measures and instruc-
tions for later reference.
This device is not intended for use by individuals (including children) with reduced physical, sensory or mental
capabilities, nor by anyone lacking in experience or knowledge, except if they are supervised or have received prior
instructions from a person responsible for their safety.
2.2. SAFETY MEASURES ASSOCIATED WITH BATTERY USE
1. If not using the battery unit, store it away from other metal objects such as paper clips, coins, keys, nails, screws
or other such small metal items that might form a connection between the two terminals. Creating a short-circuit
between the battery terminals can lead to burns or cause a fire.
2. Keep the battery out of the reach of children and place it on a non-combustible support.
3. Do not interfere with its cooling cycle.
4. Do not use or leave the battery near a heat source (> 60°C).
5. Do not leave the battery in direct, strong sunlight.
6. Do not expose the battery to microwaves or high pressure.
7. Do not immerse the battery in water.
8. The batteries must be charged in a dry, ventilated room at a temperature between 10°C and 25°C maximum,
away from any moisture.
9. If the battery is not used for 10 days, the battery will automatically discharge until it reaches its storage charge
rate, and then goes to sleep. It will heat up during this phase.
10. Over time, the capacity of your battery reduces. When it reaches half of its original battery-life operating time,
it should be replaced.
11. The battery may lose 1 to 4 % of its capacity when exposed to a temperature higher than or equal to 55 °C
for one week.
12. The charging location must be equipped with a class D fire extinguisher (for metal fires) in good working order.
13. The standards in effect must be complied with when either shipping a complete tool or a battery.
• A complete tool with a battery is a product that is classified as class 9, UN3481.
• Battery alone: product that is classified as class 9, UN3480.
14. Use of a battery other than that provided by Pellenc SA is dangerous (risk of serious injury). If a different battery
is used, Pellenc SA cannot be held responsible for any consequences.
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PELLENC POWER TOOL BATTERY 1200 / 1500
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15. The battery must be protected from any impact and must be positioned and secured appropriately during trans-
portation.
16. In the case of suspicious smoke, place the battery outside the charging area or transportation vehicle as far
away as possible from any inflammable material.
17. Never store a battery when its capacity is below 50 %. Recharge the battery before storage if the value is
below 50%.
18. In inappropriate conditions, a liquid can flow batteries; avoid contact with it. In the event of accidental contact,
rinse with water. In the event of contact with eyes, seek professional medical help. The liquid leaking from the
batteries can cause irritations or burns.
19. Pellenc power tools must only be used with the battery units designed for the purpose. Use of other battery
units can present a risk of injury and fire.
20. Only recharge using the charger indicated by the manufacturer. A charger adapted to one type of battery unit
may present a fire risk if used with a different battery unit.
21. Do not use the battery for any purpose other than that initially envisaged (exclusively for use with Pellenc tools).
22. At the end of its life, the battery must be returned to the authorized distributor from whom it was purchased to
be recycled in accordance with waste regulations.
23. Fragile case, contains an electronic board and lithium.
2.3. SAFETY MEASURES WHEN USING THE "PELLENC" CHARGER
1. When in operation, the charger’s temperature can reach 60°C. No flammable material must be within 1.5 metres
of the charger and battery.
2. Place the charger out of children’s reach and onto a non-combustible support.
3. Do not interfere with its cooling cycle.
4. The charger supplied with the battery is designed to recharge the battery. Do not charge non-rechargeable
batteries.
5. The charging location must be equipped with a class D fire extinguisher (for metal fires) in good working order.
6. If the output cord is cut or damaged, bring the entire charger back to the authorised distributor where the tool
was purchased.
7. Only recharge using the "PELLENC" charger indicated by the manufacturer. A charger adapted to one type of
battery unit may present a fire risk if used with a different battery unit.
8. This charger is designed to charge the batteries of Pellenc's lithium tools.
9. Do not use it for any other purposes.
10. Children must be supervised to ensure they do not play with the charger.
11. Verify that the cable cannot be folded and does not touch hot surfaces or sharp edges.
12. Ensure good ventilation during the charge.
13. Never cover the charger. This charger must not be used outdoors.
14. Make sure the power connector is not exposed to water.
15. Never charge a damaged battery.
16. The grid connection must comply with national electrical regulations.
17. Check the cable of the charger before using it. Never use the charger if the cable is damaged
18. When the battery is charging, place the charger on a non-flammable support, more than 1.5 m away from any
flammable object.
2.4. SAFETY SIGNAGE
Protection rating IP54 (Allover protection against dust and water spray).
Read the user guide.
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PELLENC POWER TOOL BATTERY 1200 / 1500
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This equipment must be used at a temperature of between -5° and +35°C.
Lithium-ion battery.
At the end of its life, the battery must be returned to the authorized distributor from whom it was
purchased to be recycled in accordance with waste regulations.
Tool compliant with EC standards.
The charger is exclusively designed to recharge the lithium-ion battery.
1200 battery 1500 battery
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PELLENC POWER TOOL BATTERY 1200 / 1500
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3. DESCRIPTION AND TECHNICAL CHARACTERISTICS
3.1. TECHNICAL CHARACTERISTICS - BATTERY
Battery 1200 1500
Rated battery voltage 43.62 V 43.2 V
Type of battery 12 times 8 elements
included in 1 pack
12 times 10 elements
included in 1 pack
Battery capacity 28 Ah 34,5 Ah
Battery power 1221 Wh 1491 Wh
Battery-life Depending on the tool
Weight/Battery 6.3 kg 7.5 kg
Carrying vest weight 1.5 kg
Operating frequency bands 13.56 MHz, receiver
3.2. TECHNICAL CHARACTERISTICS - CHARGER
CB5030HV charger Quick Charger CB5075
Commercial reference of the charger 57212 57213
Tension 100-240V ~ 50/60Hz 175W class I 100-240V ~ 50/60Hz 485W class I
Charging voltage 50.2 V dc
Charging current 3.75A DC max. 7.6A dc max.
Battery 1200 1500
90 % 08:30 10.5h
CB5030HV charger (3.75 A) 100% 10 hrs. 12 hrs.
90 % 4 hrs 5 hrs.Quick Charger CB5075 (7.6 A)
If after charging with the CB5075 charger the battery display indi-
cates less than 95%, the next time the battery is charged it must
be done with the original charger. The sticker shown below is af-
fixed to the CB5075 charger as a visual reminder of this warning.
100% 5 hrs. 30 min. 7 hrs
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PELLENC POWER TOOL BATTERY 1200 / 1500
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3.3. DESCRIPTION
Battery
1. Picker power connector
2. Button for locking/unlocking the battery on its sup-
port
3. Charge connector cap
4. Charging connector
5. Reflective surfaces
6. Lower push-button
7. Upper push-button
8. Adaptable cable ref.: 133804
HMI (Human-Machine Interface)
9. HMI navigation buttons
10. Consumption statistics menu
11. Maintenance menu
12. Time counter menu
13. Defect indicator
14. 3-Character display
15. Power supply indicator
16. Charging level
17. 8-Character display
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PELLENC POWER TOOL BATTERY 1200 / 1500
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Charger
18. Charging connector
19. Indicator light
20. Power cord
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PELLENC POWER TOOL BATTERY 1200 / 1500
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4. COMMISSIONING
4.1. CHARGING THE BATTERY
The battery must be fully charged (100 %) before being using for the first time in the new season.
Battery
When the battery is discharged, the tool stops automat-
ically. The display (14) indicates 0% and the buzzer
beeps intermittently (see Section 7.1, “Summary of HMI
display and beep messages”).
1. Disconnect the tool
2. Press one of the push buttons (6 or 7) to turn off the
battery. When the battery is turned off, the power
supply indicator (15) disappears.
3. Place the charger and battery in a dry, ventilated and
dust-free room at 10#25°C. Place the battery in a
stable, horizontal or vertical position.
4. Connect the charger power connector (20) to the
electrical power outlet.
Warning
Before connecting the charger to
the mains, check that your power sys-
tem characteristics comply with the
specifications given on the charger
(see Section 3.2, “Technical charac-
teristics - Charger”).
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PELLENC POWER TOOL BATTERY 1200 / 1500
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5. The charger LED (19) turns red.
6. Connect the charging cord (18) to the battery's
charging connector (4). The battery beeps twice
when it recognizes the charger, the charger light
turns green blinking green after a few seconds
7. The battery is charging: The charger LED lights up
green and flashes. The segments of the charging
indicator flash in sequence.
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PELLENC POWER TOOL BATTERY 1200 / 1500
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8. Charging is complete when the message 100% ap-
pears on the display. The charger LED lights up
green and is static. All segments are flashing on the
indicator.
Note
If the segments continue to flash in sequence de-
spite 100% being displayed, then charging is not
yet complete.
9. Once the battery is charged, disconnect the charg-
ing lead on the battery first, then the charger power
connector.
Note
After a long storage period (new battery, winter
storage, etc.), when you disconnect the charger,
the HMI display may indicate a value inferior to
100%. This is a normal phenomenon which can re-
occur for up to 5 charge cycles with normal use be-
tween each charge.
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4.2. BATTERY ORIENTATION
The HMI display automatically orients itself based on the position of the battery. The push-button is also accessible
at the bottom on the right because it is located in both positions.
4.3. NIGHT-TIME SIGNALISATION MODE
4.4. HMI DISPLAY
The battery has a HMI display showing the remaining capacity. The capacity is expressed as a percentage.
• If the display shows 100%, the battery is fully charged.
• If after a day's work the display shows 55%, there is no need to recharge the battery before another day of similar
work.
• If the display shows 00, or very close to it, it must be recharged at once.
• The battery gauge should be used like the fuel gauge on a car.
• When the tool is being used the line on the bottom of the screen indicates the power consumed.
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PELLENC POWER TOOL BATTERY 1200 / 1500
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The + and - buttons on the battery are used for navigating
in the HMI
Press on - for 1 second to open the MENU.
Press on - once to select the following MENU.
Press on + once to validate the choice and open the
MENU.
4.5. NIGHT-TIME SIGNALISATION MODE
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PELLENC POWER TOOL BATTERY 1200 / 1500
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5. USING THE TOOL
5.1. CHOICE OF MENU
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PELLENC POWER TOOL BATTERY 1200 / 1500
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5.2. SELECTION OF THE TOOL NUMBER
It is possible to see the data corresponding to each tool connected to the battery in each of the "TOOL" tools menus.
For this, once you are in the menu (shown as in the illustrations), select the number (from 1 to 30) corresponding
to the type of tool you want to have information about using the (+) button.
Table of correspondences
TOOL NUMBER
Olivion 1
Lixion adaptable 2
Treelion adaptable 3
Helion 4
Excelion 5
Airion 6
Rasion 7
Cultivion 8
Selion 9
Tool 10 10
Tool 11 11
Tool 12 12
Sweeper 13
Tool 14 14
Tool 15 15
TOOL NUMBER
Tool 16 16
Tool 17 17
Tool 18 18
Tool 19 19
Tool 20 20
Tool 21 21
Tool 22 22
Tool 23 23
Tool 24 24
Tool 25 25
Tool 26 26
Tool 27 27
Tool 28 28
Tool 29 29
Tool 30 30
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PELLENC POWER TOOL BATTERY 1200 / 1500
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5.3. USEFUL LIFE
1. Partial useful life of the battery with the possibility of a reset (RTZ)
2. Total useful life of the battery
3. Partial useful life of each tool family on the battery with the possibility of a reset (RTZ)
4. Total useful life of each tool family on the battery
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6. SERVICE
6.1. MAINTENANCE
1. Battery software version.
2. Time in use since last revision
3. Time in use till next revision
4. Total voltage of the battery
5. min. cell voltage
6. max. cell voltage
7. Software version of the last tool used
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