Penner Bathing Spas Aqua-Aire Premier User manual

1
Cascade
Aqua-Aire®
Premier Bathing Systems
Parts Breakdown & Assemblies
Side Entry –Side Entry High Seat –End-opening –Swivel Lift Tub
Premier Standard Premier Elite
360020-1P 360020-1EP
Cabinet Styles: Standard and Elite Premiers
360748P Revision “E” 8/17/2016
Penner Patient Care 101 Grant Street Aurora. NE 68818
For Service Please Call:
1-800-732-0717 or 1-866-736-6377
Visit Our Web Site: h t t p : / / p e n n e r b a t h i n g s p a s . c o m /

Table of Contents
Rada 320 Mixing Valve Service Component Breakdown & Removal ..................................................................... 4
Mixing Valve Adjustment........................................................................................................................................ 5
Mixing Valve Adjustment Rada 222........................................................................................................................ 6
Checking for the correct dilution of disinfection.................................................................................................... 7
Electrical Box Standard and Elite Premier .............................................................................................................. 8
Timer Adjustments Explanation ............................................................................................................................. 8
TV, Mounting, and Glass (Standard and Elite)........................................................................................................ 8
Inside Tub Components Drain and Temperature Probe......................................................................................... 9
Water Doors with lock............................................................................................................................................ 9
Side Opening Water Door Internal Parts.............................................................................................................. 10
Water Door Internal & Exterior ............................................................................................................................ 10
Water Door Handle (Side and End Opening)........................................................................................................ 10
End Opening Door Internal Parts.......................................................................................................................... 11
End Opening Door Parts ....................................................................................................................................... 11
Jets (Bottom View)................................................................................................................................................ 12
Plumbing Drain and Overflow............................................................................................................................... 13
Temperature Probe .............................................................................................................................................. 13
Drain and Overflow Complete Assembly.............................................................................................................. 14
Blower and Water Trap Assembly ........................................................................................................................ 14
Swivel Lift Actuator Limit Switch Parts ................................................................................................................. 15
Swivel Lift Actuator Breakdown............................................................................................................................ 15
Swivel Lift Chair Components............................................................................................................................... 16
Swivel Lift Scale..................................................................................................................................................... 16
Swivel Lift Electrical Box ....................................................................................................................................... 17
Swivel lift tub Calibration Procedure..................................................................................................................... 18
Controls - Standard Premier................................................................................................................................. 19
Bottle Tray and Check Valves................................................................................................................................ 20
Shower (by-pass) Hose Connection Standard & Elite Premiers........................................................................... 20
Solenoids and Identification - Standard Premier.................................................................................................. 21
Water Supply Connection Points & Inlet Screens - Standard Premier ................................................................. 21
Plumbing - Standard Premier ............................................................................................................................... 22
Vacuum Breakers - Elite Premier.......................................................................................................................... 23
Air System Assembly - Standard and Elite Premier .............................................................................................. 23

Controls Deck - Elite PremierLeft Side Access Views - Elite Premier (Right Hand)............................................... 24
Right Side Lower Access View - Elite Premier (Right Hand) ................................................................................. 25
Hoses - Elite Premier............................................................................................................................................. 26
Solenoid Identification - Elite Premier.................................................................................................................. 26
Control Panel Elite Premier View From Behind.................................................................................................... 27
Inside the Reservoir .............................................................................................................................................. 27
Reservoir Gate Valve and Blower Location Elite Premier..................................................................................... 28
Installation Kit includes the following: ................................................................................................................. 29
Tub Access Doors.................................................................................................................................................. 29
Cabinet Access Doors - Elite Premier.................................................................................................................... 29
Cabinet Access Doors - Standard Premier ............................................................................................................ 30
NOTE: (TV warranty is processed through the manufacturer of the TV) NOTE: Keep
your invoice or proof of purchase of the premier and the TV. This is your record of the TV
model, serial number, and the date of purchase. Telephone numbers of warranty contacts
are in the TV operating manual.

Rada 320 Mixing Valve Service Component Breakdown & Removal
350157 - Inlet/Outlet Adapter, 3/4 Female (3 ea)
350163 - Cap (with O-ring)
350158 - Seal Pack (includes all O-rings)
350151 - Cartridge –with O-rings Rada 320
Temperature Spindle
350154 - Hub
350152 - Temperature indicating ring
350162 - Knob Pack (Knob, screw, and wrench
350159 –Screw Pack (includes all screws)
350150 –Complete Mixing Valve –Rada 320

Mixing Valve Adjustment
To Adjust the High Temperature Limit:
1. Remove the temperature knob screw using a 3 mm hexagonal wrench (supplied). Remove the
temperature knob.
2. Pull off the white polymer hub which may inadvertently remain attached to the inside of the
temperature control handle. This is a “push fit” and can be “levered” out using a thin blade
screwdriver or pliers.
3. Rotate the spindle until required maximum blend temperature is obtained at outlet point (clockwise
= decrease temperature, counterclockwise = increase temperature). When resistance is felt does not
use force to turn any further, as this can damage the internal parts.
4. Once the desired maximum blend temperature is achieved, re-fit the hub without disturbing the
spindle: Position the hub so that the hub stop comes up against the cartridge stop preventing any
further rotation in a counterclockwise direction. Check that blend temperature has not altered.
5. Refit the temperature knob. Make sure that the indicator points to 9 o’clock.

Mixing Valve Adjustment Rada 222
(Currently applicable only in Minnesota)
1. Remove the handle screw, temperature handle cap, temperature handle, and indicator trim
using 3mm hex key.
2. Pull off the temperature hub.
3. Using the temperature hub, rotate the spindle until required maximum blend temperature is
obtained at discharge point (clockwise = decrease temperature). If resistance is felt,do not use
force to turn any further, as this can damage the internal parts.
4. Once the desired maximum temperature is set, position the hub such that the lug is against the
side of the stop on the cartridge face, thus preventing counter-clockwise rotation past the stop.
5. Check that the max temperature has not been altered.
6. Refit the indicator trim, handle, and cap so that the indicator on the metal knob is aligned to the
left of the red markings (approximately in the 9 O'clock position), then secure with the handle
screw and a 3 mm hex key.
350151MN Rada Cartridge 222

Checking for the correct dilution of disinfection
1. Check to see if a container of disinfectant has been installed. Assure that the disinfectant tube is
inserted into the container and connected to the injector with black metering tip. See the
drawing of the injector below for location of the metering tip.
2. Visually check if disinfectant is in the hose all the way to the injector. If not, the disinfectant
can be brought to the injector pushing the disinfect button on the tub until disinfectant fills the
hose all the way to the injector.
3. With the drain open, push the fill button on the tub to check the water temperature. Adjust the
temperature control to read 60 degrees to 65 degrees (F). When the temperature remains in the
above range, turn off the fill button.
4. .Allow the water to drain from the tub. Close the tub drain, push and hold the disinfect button
long enough to bring the disinfectant mixture into the tub then release the disinfect button.
5. Test the solution in the foot-well of the tub with the Dilution Check Kit (140481). A dispenser
of test paper (part number 219201) is included in this kit.
6. Tear off a strip of test paper from the dispenser and immerse in the solution for at least (10)
seconds. Compare the color that the test paper turns with the chart on the dispenser. If the
test paper matches the green in the range of 600-800, the disinfecting solution is the correct
strength.
7. If the color of the test paper matches a color on the dispenser chart in the 800-1000 range,
install the next smaller metering tip. See metering tip chart for color reference. The injector is
furnished with a metering tip installed. The Metering tips listed below are included in the
Dilution check kit, (Part number 140481).
8. If the color of the test paper matches a color on the dispenser chart in the 0-400 range, install a
metering of the next larger size and re-test.
METERING TIP CHART APPLICABLE TO THE AQUA-AIR JET DISINFECTION INJECTOR
Color
Part Number
Metering Tip Size
Solution Strength
Black
404824
Large
Preferred Strength
Blue
1404822
Medium
Less Strength

360704 - (Standard) - 360704EP (Elite) TV
HDTV/DVD
360705 - (Standard and Elite) TV Articulating
Mount (not shown)
360865 - (Standard) Door Glass
361865 - (Elite) Door Glass
360522P - Outlet Spout –Premier
360305P - Reservoir Outlet Fitting - Premier
350220 - Dispenser Spout - Oil & Soap
Electrical Box Standard and Elite Premier
Timer Adjustments Explanation
The timer located in the lower right hand corner of the Electrical Kit (shown above). It is adjusted by
setting the timer sector and value. An example is the Time Sector setting of 100S = 100 seconds and
with the Time Value set at 5, the timer is now set for 50 seconds. Another example is the Time Sector
setting of 1000S = 1000 seconds and with the Time Value set at 5, the timer is now set for 500
seconds.
TV, Mounting, and Glass (Standard and Elite)
350533 - Fuse - 3ag 1 amp Slo-Blo
350530 - Fuse Holder
350525 - Circuit Breaker 20 amp
140926 - Neutral Bar with Insulator
140952 - Transformer 24 volt 5 amp
350510 - Air Switch TBS 310 two each) Tub
Fill & Blower
370305 –Load Pak
*350505 - Air Switch TBS 362A
370505 - Air Switch TBS 302 (Reservoir Fill
Off)
350545-09 –Timer (Two each)
*350505 - Air Switch TBS362A replaced
TBS304
NOTE: A spare fuse is taped inside the Lid in case it is
needed.

Inside Tub Components Drain and Temperature Probe
Water Doors with lock
360125K - Door Seal Replacement Kit
Includes everything needed to replace
the door seal. It works for either the
end opening or the side opening water
doors.
(An End Opening Door is shown at the
left.)
350172 - Escutcheon, Chrome
350177 - Drain Plug Replacement Kit
360630-14 - Adapter - Temp Probe
1050401 - Base Shoe Basket Brass
1050345 - Washer - 1 7/8 x 2 1/8 x 1/16
Rubber
350391 - Cross Hair Drain Screen (In Drain)
350133 - Jet - White
350132 - Jet- Black

Side Opening Water Door Internal Parts
Water Door Internal & Exterior
Water Door Handle (Side and End Opening)
360335 - Hinge Assembly (2 ea)
360101 - Bearing, Linear Modified
360280 - Door Lock Spindle
360315 - Secondary Lock Assembly
360320 - Hub Assembly
360425 - Clevis Pin - 3/8 X 1“ (2ea)
360310 - Pin - 2nd Lock
360331 - Linkage - Off-Set
360326 - Linkage –Straight
360435 - Spring

360430 - Clevis Pin - 1/2 X 1 1/4" SS
360720-12 - Label - Leave Door Open
360440 - Roll Pin - 1/4 X 1 3/4" SS
360297 - Handle Cast Complete
360309 - Secondary Lock Knob

End Opening Door Internal Parts
End Opening Door Parts
360336E - Hinge Assembly –(Tub End Opening)
360276 - Hinge Spacer
360250 - Lock Bushing
360335E - Hinge Assembly (RH Hinge) (2 ea)
360335EL -Hinge Assembly (LH Hinge) (2ea)
360280 - Door Lock Spindle
360320E -Hub Assembly-EO (RH)
360320EL - Hub Assembly EO (LH)
360315E - Secondary Lock Assembly-EO
360315EL - Secondary Lock Assembly-EO LH
360435 - Spring
360310 - Pin - 2nd Lock
360101 - Bearing, Linear Modified
360302 - Door Lock Bolt - Short

Jets (Bottom View)
360650 - Tee - Air Jet (Washer Included)
360655 - Elbow –Air Jet (Washer
Included)
350133 - Jet
*This is the same Part Number for all
Air Jets (Complete Assembly)
Shown with cap removed. Inside Spring
and Check Valve can be easily removed
and cleaned.
360646 –Cap White (On White Tubs)
360644 –Cap Black (On Colored Tubs)
350134 –Kit –Internal Jet Replacement

13
Plumbing Drain and Overflow
Temperature Probe
Temp Probe from Temperature Readout
360637 - Temp Probe Nut
360638 - O-Ring - #108
360363 - O-Ring 1 1/4"ID X 1/8" #218
360630-14 - Adapter - Temp Probe 2014
360187 - Green pipe 1 1/2" ID flex 16“
Temperature Probe Assembly - See Below
Tub Drain assembly - See Below

14
Drain and Overflow Complete Assembly
Blower and Water Trap Assembly
350602 - Air Blower
350601 - Air Filter
360680 - Vibration Mount (4 each)
Water Trap
350172 - Escutcheon - Chrome (Includes Screws)
350173 - Beveled Washer (Rubber)
350174 - Overflow & Tube
590758 - Hose Clamp - #24
390410 - 1 ½” Gray Hose
360400 - Adapter 2" spig x 1 ½” OD
1050481 - Nut 2” Slip Joint (Plastic) (4 Ea)
1050501 - Washer 2 In. Rubber Slip Joint (4 ea)
1050461 - Tee - Drain New Plastic (2 Ea)
350177 - Drain Plug Assembly (Includes Cable)
1050401 - Base Shoe Basket
350391 - Drain Screen
108550 - Drain Washer Rubber
360403 - Base Shoe Assembly
140370 - Base Shoe Basket Removal Tool - Not
Shown (Needed when replacing the Base Shoe
Assembly)
Adapter from Reservoir Overflow
360119- Adapt 3/8" barb x male pipe

15
Swivel Lift Actuator Limit Switch Parts
Swivel Lift Actuator Breakdown
360420 - Bearing
340525 - Outside Tube Assembly - Post
340525L - LH Outside Tube Assembly - Post
340535 -Retaining Ring
340520 - Inside Tube
340581 - Roller
380575 - Washer ½ x 1/8 SS
380574 - Shoulder Screw ½ x 2 ½ Modified
341122 - Actuator
480368 - Switch Limit - Actuator (Upper)
480368 - Switch Limit - Actuator (Lower)
340590 - Linkage
340572 - Clevis Pin with cotter pin


16
Swivel Lift Chair Components
Swivel Lift Scale
Swivel Lift Electrical Kit If Applicable to your system (Located behind End Panel of Swivel Lift Tub)
481150-2 - Chair brown w/o hole (Shown)
481151-2 - Chair brown w/hole
481150-1 - Chair blue w/o hole
481151-1 - Chair blue w/hole
481150-3 - Chair gray w/o hole
481151-3 - Chair gray w/hole
481160-2 - Arm rest - RH brown (Shown)
481160-1 - Arm rest - RH blue
481160-3 - Arm rest - RH gray
481161-2 - Arm rest - LH brown (Shown)
481161-1 - Arm rest - LH blue
481161-3 - Arm rest - LH gray
390640 - Screw 1/4-20 x 1/2 PH TR HD SS
3411068 - Scale PSC48 Complete display (only)
Service Replacement
381198 - Printed Circuit Board only (Replacement)
360820 - Cover, lift scale arm
360830 - Cover, no scale lift arm
350495 - Air transmitter - black raised

17
Swivel Lift Electrical Box
360115 - Capacitor - Post Tub

390530-09 - Base Blade Socket - 2ea

390540-09 - Relay for Actuator - 2ea

390545-09 - Retainer Clips - 2 ea

*350505 - Air Switch TBS362A - 2ea
*350505 - Air Switch TBS362A replaced
TBS304
Note: The Actuator System Schematic is
inside the Electrical Kit Lid.
Note: This view is up side down for left
hand tubs.

18
Penner Manufacturing, Inc.
Swivel lift tub Calibration Procedure
It is very important that you use an absolutely accurate 25 lb. weight. If not,
you will have variations in your patient weighing.
Requirements: Calibrated 25lb. weight.
1. To enter the calibration mode, first press and hold the “ON / ZERO” pad.
While holding the “ON / ZERO”pad, press and hold the “LB / KG” pad.
After approximately 3 (three) seconds the message on the display will
change from “ZERO” to “CAL”. Release both pads at this time and the
display will show the “C 0” message.
2. Make sure the chair is empty and not in contact with any part of the tub
and is *stable (not moving or vibrating). Press the “ON / ZERO” pad once
again. The indicator will count down from “8” to “0”. When finished, the
indicator will show “C 25”.
3. Place the 25lb calibrated weight on the chair, allow it to stabilize* and
press the “ON / ZERO” pad once again. The indicator will again count
down from “8” to “0” as before and then will read “25”. Remove the weight
and the indicator should read “0”. The indicator then automatically returns
to the normal weighing mode. Calibration is now complete.
*Failure to stabilize the unit during the calibration process may cause the scale
to display an inaccurate weight or not permit calibration.

19
Controls - Standard Premier
350535M-SER - Thermometer Display
(Fahrenheit / Celsius) (3 ea)
350495 - Air Transmitter (9 Each)
370325 - Reservoir Handle
350151 - Replacement Valve Cartridge
350151MN - Cartridge for Rada 222
(Minnesota only)
350200 - Dispenser Pump Complete (2 ea)
350201 - "O" Ring for Dispenser Pump
(Included in 350200)
350204 - Spring - Dispenser Pump
(Included in 350200)
350210 - Nut - Pump Mount (White)
(Included in 350200)
350215 - Cap - Dispenser Pump
(Included in (350200)
140106CHT - Hand Shower
360551 - Adapter - Shower Sprayer
350190CH - Hose Shower 78" Chrome
(Not Shown)
360550 - Deck Mount-Hand Shower
360431 - Latch - Magnetic W/Plate
350217 - Cap - Sporocide Dispenser Pump
(Other parts of the pump are the
same as in 350200)

20
Bottle Tray and Check Valves
Shower (by-pass) Hose Connection Standard & Elite Premiers
360492 - Hose - 3/8" x 60" SS
360439 - Orifice - Shower Vent (Inside Hose)
360667 - Adapter-1/2" M x CMPR 3/8 Brass
Overflow Plumbing for Reservoir
140261 - Hose 1/4" ID Clear
350276 - 3/8 ID Clear Tubing
140489 - Foot Strainer (clear)
On end of Disinfectant Hose
350235 - Check Valve
360866 - Tray - Bottle Premier
(Standard Premiers Only)