Pepperl+Fuchs WHA-ADP2-F8B2 Z1 Series User manual

WHA-ADP2-F8B2-*-**-Z1(-EX1)
WirelessHART
®
Adapter
PROCESS AUTOMAT ON
MANUAL

With regard to the supply of products, the current issue of the following document is ap-
plicable: The General Terms of Delivery for Products and Services of the lectrical Indus-
try, published by the Central Association of the lectrical Industry (Zentralverband
lektrotechnik und lektroindustrie (ZV I) e.V.) in its most recent version as well as the
supplementary clause: " xpanded reservation of proprietorship"
WHA-ADP2-F8B2-*-**-Z1(- X1)

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3
1 Safety ........................................................................................... 6
1.1 Validity................................................................................................... 6
1.2 Symbols Used ...................................................................................... 6
1.3 Target Group, Personnel...................................................................... 6
1.4 Reference to Further Documentation................................................. 7
1.5 Marking ................................................................................................. 7
1.6 ntended Use ........................................................................................ 7
1.7 mproper Use........................................................................................ 7
1.8 Mounting and nstallation.................................................................... 8
1.9 Housing................................................................................................. 8
1.10 Operation, Maintenance, Repair ......................................................... 9
1.11 Delivery, Transport, Disposal.............................................................. 9
2 Product Specifications............................................................. 10
2.1 ntroduction ........................................................................................ 10
2.2 Functional Overview .......................................................................... 11
2.3 Scope of Delivery............................................................................... 11
2.4 Design ................................................................................................. 12
3 nstallation................................................................................. 14
3.1 Mounting Considerations.................................................................. 14
3.1.1 Positioning the Device...................................................................... 14
3.1.2 Antenna Characteristics................................................................... 15
3.1.3 xamples for Good and Poor Positioning......................................... 16
3.2 Mounting the Device.......................................................................... 17
3.2.1 Installation on a Field Device ........................................................... 18
3.2.2 Mounting to a Wall ........................................................................... 19
3.2.3 Mounting to a Pipe ........................................................................... 20
3.3 Electrical Connection to other Devices ........................................... 21
3.3.1 Wiring Diagrams .............................................................................. 22
3.3.2 Connecting Cables .......................................................................... 25

4
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4 Commissioning......................................................................... 28
4.1 Connected HART Device(s) ...............................................................28
4.2 Connecting the Battery ......................................................................28
4.3 nitial Configuration via HART Modem .............................................30
4.4 DTM Software......................................................................................31
4.4.1 Downloading the Required Software ................................................ 31
4.4.2 Installing the DTM Software Components......................................... 31
4.4.3 Updating the DTM Catalog ...............................................................32
4.5 Creating a new Project in PACTwareTM ...........................................32
4.5.1 Creating a New Project..................................................................... 32
4.5.2 Adding the Communication DTM......................................................32
4.5.3 Adding Device DTM ......................................................................... 34
4.6 Joining the Wireless Network ...........................................................35
5 Configuration ............................................................................ 37
5.1 Configuration Options .......................................................................37
5.2 Online and Offline Parameterization (PACTware) ............................38
5.3 dentification Parameters...................................................................39
5.4 Wireless Communication Parameters ..............................................41
5.5 Wired Communication Parameters...................................................43
5.6 Device Variable Mapping ...................................................................46
5.7 Application Settings...........................................................................47
5.7.1 4 ... 20 mA ........................................................................................ 47
5.7.2 Burst Mode Parameters.................................................................... 50
5.7.3 vent Notification .............................................................................52
5.8 Power Supply ......................................................................................55
6 Operation................................................................................... 59
6.1 Controls and ndicators .....................................................................59
6.1.1 L Ds ................................................................................................ 59
6.1.2 Buttons............................................................................................. 60
6.2 Measured Value ..................................................................................61

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6.3 Simulation........................................................................................... 62
6.4 Diagnostics......................................................................................... 63
6.4.1 Identification .................................................................................... 64
6.4.2 Wireless Communication ................................................................. 65
6.4.3 Wired Communication ..................................................................... 66
6.4.4 Health Status.................................................................................... 66
6.4.5 Power Supply................................................................................... 69
6.5 Additional Functions.......................................................................... 69
6.5.1 Lock / Unlock ................................................................................... 70
6.5.2 Update Firmware.............................................................................. 70
6.5.3 Device DTM Info .............................................................................. 71
6.5.4 Self Test........................................................................................... 71
6.5.5 About ............................................................................................... 72
7 Maintenance and Repair .......................................................... 73
7.1 Exchanging the Battery ..................................................................... 73
7.2 Disposal of Batteries ......................................................................... 74
8 Troubleshooting........................................................................ 75
8.1 Faults ndicated by LEDs................................................................... 75
8.2 Wireless Communication Faults....................................................... 76
8.3 Wired Communication Faults............................................................ 77
9 Appendix ................................................................................... 79
9.1 Telecommunication Compliance ...................................................... 79
9.2 Dimensions......................................................................................... 80

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Safety
1 Safety
1.1 Validity
The chapter “Safety” is valid as instruction manual.
Specific processes and instructions in this instruction manual require special provisions to
guarantee the safety of the operating personnel.
1.2 Symbols Used
This document contains symbols for the identification of warning messages and of informative
messages.
Warning Messages
You will find warning messages, whenever dangers may arise from your actions. It is mandatory
that you observe these warning messages for your personal safety and in order to avoid
property damage.
Depending on the risk level, the warning messages are displayed in descending order as
follows:
nformative Symbols
Action
This symbol indicates a paragraph with instructions. You are prompted to perform an action or
a sequence of actions.
1.3 Target Group, Personnel
Responsibility for planning, assembly, commissioning, operation, maintenance, and
dismounting lies with the plant operator.
The personnel must be appropriately trained and qualified in order to carry out mounting,
installation, commissioning, operation, maintenance, and dismounting of the device. The
trained and qualified personnel must have read and understood the instruction manual.
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt the device and any connected systems and plants, or result in
their complete failure.
Note!
This symbol brings important information to your attention.

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1.4 Reference to Further Documentation
Observe laws, standards, and directives applicable to the intended use and the operating
location. Observe Directive 1999/92/ C in relation to hazardous areas.
The corresponding datasheets, manuals, declarations of conformity, U-type examination
certificates, certificates, and control drawings if applicable (see datasheet) are an integral part
of this document. You can find this information under www.pepperl-fuchs.com.
Due to constant revisions, documentation is subject to permanent change. Please refer only to
the most up-to-date version, which can be found under www.pepperl-fuchs.com.
1.5 Marking
1.6 Intended Use
The device is only approved for appropriate and intended use. Ignoring these instructions will
void any warranty and absolve the manufacturer from any liability.
The device must only be operated in the specified ambient temperature range and at the
specified relative humidity without condensation.
The device is used in control and instrumentation technology (C&I technology) for wireless data
transfer from HART devices.
Take the intended use of the connected devices from the corresponding documentation.
1.7 Improper Use
Protection of the personnel and the plant is not ensured if the device is not used according to its
intended use.
WirelessHART
®
-Adapter
WHA-ADP2-F8B2-0-P0-Z1- X1
Pepperl+Fuchs GmbH
Lilienthalstraße 200, 68307 Mannheim, Germany
C-Type xamination Certificate: BVS 17 AT X 029 , for additional certificates see
www.pepperl-fuchs.com
II 2 G x ia IIC T4/T3 Gb
WirelessHART
®
-Adapter
WHA-ADP2-F8B2-0-A0-Z1- X1
Pepperl+Fuchs GmbH
Lilienthalstraße 200, 68307 Mannheim, Germany
C-Type xamination Certificate: BVS 17 AT X 029 , for additional certificates see
www.pepperl-fuchs.com
II 2 G x ia IIC T4/T3 Gb
II 2 D x tb [ia] IIIC T70°C Db

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Safety
1.8 Mounting and Installation
Prior to mounting, installation, and commissioning of the device you should make yourself
familiar with the device and carefully read the instruction manual.
Do not mount the device at locations where an aggressive atmosphere may be present.
Do not mount a damaged or polluted device.
Only use accessories specified by the manufacturer.
Avoid electrostatic charges which could result in electrostatic discharges while installing,
operating, or maintaining the device.
If the device has already been operated in general electrical installations, the device may
subsequently no longer be installed in electrical installations used in combination with
hazardous areas.
Observe the installation instructions according to I C/ N 60079-14.
Connection or disconnection of energized non-intrinsically safe circuits is only permitted in the
absence of a potentially explosive atmosphere.
If circuits with type of protection x i are operated with non-intrinsically safe circuits, they must
no longer be used as circuits with type of protection x i.
The usage of 2400 MHz equipment is bound to local restrictions. nsure that local restrictions
allow usage of this device before commissioning.
1.9 Housing
nsure that the housing is not damaged, distorted, or corroded.
nsure that all seals are clean, undamaged, and correctly fitted.
Tighten all screws of the housing/housing cover with the appropriate torque.
For cable glands only use incoming cable diameters of the appropriate size.
Tighten all cable glands with the appropriate torque.
Close all unused cable glands with the appropriate sealing plugs.
Close all unused enclosure holes with the appropriate stopping plugs.
1.10 Operation, Maintenance, Repair
Do not repair, modify, or manipulate the device.
If there is a defect, always replace the device with an original device.
When the device is in operation, maintain at all times a distance of at least 20 cm to the device
antenna. This also applies to any other person in the vicinity of the device.
Country Guideline
Bulgaria General authorization required for outdoor use and public service.
Italy If used outside of own premises, general authorization is required.
Japan The device is granted pursuant to the Japanese Radio Law and the Japanese
Telecommunications Business Law.
The device must not be modified (otherwise the granted designation number will
become invalid).
Latvia The outdoor usage of the 2.4 GHz band requires an authorization from the
lectronic Communications Office.
Norway May be restricted in the geographical area within a radius of 20 km from the
center of Ny-Alesund.
Rumania Use on a secondary basis. Individual license required.

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The housing may be opened for maintenance while energized in Zone 1.
Only use accessories specified by the manufacturer.
Observe the separate safety instructions of the battery manufacturer before storing, handling,
transporting and disposing of the batteries.
Leaking battery acid may cause personal injury and damage to the device.
■ Never use batteries that are leaking.
■ Never use batteries with external damages, even if no battery acid is leaking.
■ Check the battery compartment for leaking battery acid at regular time intervals.
Remove the dust before opening the housing.
1.11 Delivery, Transport, Disposal
Check the packaging and contents for damage.
Check if you have received every item and if the items received are the ones you ordered.
Keep the original packaging. Always store and transport the device in the original packaging.
Store the device in a clean and dry environment. The permitted ambient conditions must be
considered, see datasheet.
Disposing of device, packaging, and possibly contained batteries must be in compliance with
the applicable laws and guidelines of the respective country.

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Product
2 Product
2.1 Introduction
The HART
®
(Highway Addressable Remote Transducer) communication protocol is used by
many 4 ... 20 mA transmitters to enable digital communication for diagnosis and maintenance
purposes. Many device parameters, but also measurement values, can be transmitted digitally
to and from the device. Until now, HART
®
technology has mostly been using the wired
4 ... 20 mA loop as physical layer.
WirelessHART
®
technology now allows for the wireless transmission of HART
®
data. To be
employable worldwide, WirelessHART
®
technology utilizes the 2.4 GHz Band (I 802.15.4
wireless network) as physical layer. All WirelessHART devices form a mesh network in which
every device is not just a measurement point, but also a repeater. This results in a bigger range
of the whole network as well as an increased reliability through redundant communication
paths.
Figure 2.1 WirelessHART mesh network
The WirelessHART network is built up, organized and maintained by the WirelessHART
Gateway and is therefore self-organizing and self-healing. The WirelessHART Gateway also
takes care for connection to different host systems through different industrial protocol bus
interfaces.
The WirelessHART Gateway supplies WirelessHART Temperature Converters and
WirelessHART Adapters with the necessary information for seamless network operation.
1WirelessHART Temperature Converter
2WirelessHART Adapter
3WirelessHART Gateway
4Fieldbus/ thernet
5Host applications
1
2
3
4
5

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2.2 Functional Overview
The WirelessHART adapter is an intelligent interface module that connects HART and
4 ... 20 mA devices to a WirelessHART network. It transmits the measurement and diagnosis
information acquired from the connected device(s) to a host application via the WirelessHART
Gateway.
Key Functions
■ May be connected directly to a HART device or mounted separately. Up to 4 HART
devices may be connected.
■ L Ds for supply status, communication status and device status indication.
■ Provides loop-power to the connected device. Alternatively, the connected device may be
powered externally.
■ Battery life estimation and "Low Battery" alarm
2.3 Scope of Delivery
The scope of delivery of the WirelessHART adapter includes:
■ WirelessHART Adapter with installed battery unit W-BAT-B2-Li, if ordered
■ Short instructions and CD-ROM
Depending on the order, the delivery may also include the following:
■ Wall/pipe mounting kit
■ 38 cm cable for connecting the adapter to a field device
■ A connection adapter for connecting to the cable entry of a field device:
M20/M20 or M20/G 1/2 with two Viton gaskets, M20/NPT 1/2 or M20/NPT 3/4 with one
Viton gasket.
■ Cable gland

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Product
2.4 Design
Controls and ndicators
The button and the L D indicators are inside the housing.
Further information on the indications of the L Ds and the functions of the button: see chapter
6.1.
Figure 2.2 Controls and indicators
1Red L D
2Green L D
3Yellow L D
4Button
1 2 3
4

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Product
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Connections and nterfaces
Figure 2.3 Connections and interfaces
1Housing cover with battery compartment
2Connector for battery power
3Antenna
4Counternut
5Primary M20x1.5 cable gland
6Secondary M20x1.5 cable gland
7Terminal block
12345
6
7

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Installation
3 Installation
3.1 Mounting Considerations
3.1.1 Positioning the Device
We recommend that you install the WirelessHART gateway before installing other
WirelessHART devices. This way, you can check for proper operation of new devices as they
are installed. Please refer to the manual of the WirelessHART gateway for further information.
Guidelines for Planning a WirelessHART Network
■ A line-of-sight between communication partners always is desirable. If a line-of-sight is
not possible, the obstacles should not be massive and the partners should be more to the
edge of an obstacle to allow the wave to "bend" around it (diffraction effect).
■ Consider moving objects that could affect the device's antenna range.
■ Install wireless devices at least 1 m above the ground.
■ Make sure that the device's antenna is aligned vertically for best results.
■ Make sure that a minimum of 2 other WirelessHART devices are well within the antenna
range of the device.
■ Do not position WirelessHART devices directly below or above each other. They would be
outside each other's antenna range.
■ Install WirelessHART devices at least 1 m away from each other.
■ Antennas must be at least 6 cm away from any wall or any metallic material running
parallel to it.
■ Position the device as far away as possible from metal surfaces or walls containing metal.
There should be as little metal close to the device as possible.
■ Do not position other 2.4 GHz devices like cordless phone bases or WLAN routers near
WirelessHART devices. Keep in mind other wireless networks using the same frequency
spectrum (WLAN, Bluetooth, etc.). Wireless technologies used in an industrial
environment must be able to coexist without disrupting each other. If multiple networks
operate in one plant, a frequency management should be applied as part of
administration.

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3.1.2 Antenna Characteristics
Before mounting the device, you should consider the antenna characteristics and the
propagation of the radio waves. The following diagrams show the antenna gain in two different
planes.
Figure 3.1 Antenna gain (side view, 2450 MHz, dBi)
Figure 3.2 Antenna gain (top view, 2450 MHz, dBi)

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Installation
3.1.3 xamples for Good and Poor Positioning
Figure 3.3 Wave propagation, schematic representation (alpha = approx. 45°, may vary
considerably)
Figure 3.4 Good positioning: Devices are within each other's antenna range
1Weaker signal above and below
2Stronger signal sideways
1
22
1
x
y

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Figure 3.5 Poor positioning: Devices are not within each other's antenna range
3.2 Mounting the Device
The WirelessHART adapter can be mounted in one of three ways:
■ direct connection to the field device,
■ separate from the field device, but connected by a cable,
■ when used as a repeater, as an autark unit.
Direct connection
The direct connection to a field device is made by means of an adapter piece which is screwed
into the cable entry at the side of the adapter. See chapter 3.2.1
x
y
Danger!
xplosion hazard
If the cable glands are not fitted correctly, the IP degree of protection cannot be ensured and
the electronic components can be exposed to an explosive atmosphere.
Check cable glands:
■ all screws of the housing / housing cover must be tightened with the appropriate torque
■ only cables of the appropriate size must be used in the cable glands
■ all cable glands must be tightened with the appropriate torque
■ all seals must be undamaged and fitted correctly
■ all empty cable glands must be sealed with appropriate plugs

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Installation
Separate mounting
The adapter can be mounted on a wall (see chapter 3.2.2), post (see chapter 3.2.3) or other
object, using the adapter wall/pipe mounting kit, which is available as an accessory. The
connection to the field device is made with standard installation cable and two cable glands. It
is recommended that the blind plug be left in place until the electrical connection is made.
It is recommended that the WirelessHART adapter be installed separate from a field device
when:
■ there is insufficient space at the measuring point to mount the adapter on the field device,
■ the signal reception at the measuring point is too weak for correct operation,
■ the measuring point is subject to vibration above the permissible limits.
Supplied parts
Depending on the order, the following parts may be supplied:
■ adapter piece for connection to a field device with a M20 cable entry,
■ adapter piece for connection to a field device with a G 1/2 cable entry,
■ adapter piece for connection to a field device with a NPT 1/2 cable entry,
■ adapter piece for connection to a field device with a NPT 3/4 cable entry,
■ M20 cable gland for separate mounting,
■ wall/pipe mounting kit.
3.2.1 Installation on a Field Device
Required tools:
■ Metric spanner AF 24 (SW 24) for the connection adapter
■ Metric spanner AF 25 (SW 25) for the counternut
Figure 3.6 Installation on a field device

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Mounting the adapter directly on a field device
1. Remove the blind plug from the cable entry at the side of the adapter.
2. Push a Viton gasket on either side of the connection adapter supplied with the adapter.
3. Using a spanner, screw the connection adapter tightly into the cable entry of the field drive
(torque 5 Nm + 1 Nm).
4. Loosen the counternut on the adapter.
5. Insert the other end of the connection adapter into the cable entry of the adapter and screw
tight (torque 5 Nm + 1 Nm).
6. Align the adapter so that the antenna is vertical.
7. With the cable entry nut held with a spanner, tighten the counternut (torque 7 Nm).
3.2.2 Mounting to a Wall
Figure 3.7 Mounting to a wall with mounting bracket
As an addition to the tools already listed (see chapter 3.2.1), an M4 Allen key/bit is required to
tighten the mounting bracket screws.
1Counternut
2Cable entry
3Connection adapter
Tip
Loosening the counternut allows the adapter to be screwed into position without the need to
turn the adapter housing.
1Mounting bracket
2Blind plug
1
2

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Installation
Mounting to a wall with mounting bracket
1. Mount the mounting bracket at a suitable position on the wall.
2. Unscrew and remove the counternut.
3. Thread the cable entry through the hole in the mounting bracket such that the antenna is is
on the side farthest away from the wall.
4. Remount the counternut and screw until the adapter is loosely held.
5. Align the adapter so that the antenna is vertical.
6. With the cable entry nut held with a spanner, tighten the counternut (torque 7 Nm).
3.2.3 Mounting to a Pipe
Figure 3.8 Mounting to a pipe
Mounting to a Pipe
1. Mount the pipe mounting bracket at a suitable position on the pipe and screw tight (torque
min. 5 Nm).
2. Using the four screws supplied, screw the mounting bracket to the pipe mounting bracket
(torque 4 Nm + 1 Nm).
3. Unscrew and remove the counternut.
Note!
The maximum pipe diameter for pipe mounting is 70 mm.
1Pipe/post, ∅ max. 70 mm
2Pipe mounting bracket
3Mounting bracket
1
2
3