Pepperl+Fuchs VisuNet EX1 User manual

PROCESS AUTOMATION
Technical Manual
Operation Workstation
VisuNet EX1 Remote Monitor
(RM519)
VisuNet EX1 Panel PC
(PC419)

2015-01
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Table of Content
With regard to the supply of products, the current issue of the following document is
applicable: The General Terms of Delivery for Products and Services of the Electrical
Industry, published by the Central Association of the Electrical Industry (Zentralverband
Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the
supplementary clause: "Expanded reservation of proprietorship"

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Table of Content
Table of Content
1Important Information ....................................................................................................2
1.1General Information ................................................................................................2
1.2Safety Instructions ..................................................................................................3
2Differences between PC4xx and RM5xx .......................................................................4
3System Overview of the VisuNet RM/PC in Hazardous Area .........................................5
4Front View VisuNet PC an VisuNet RM..........................................................................6
4.1PC4xx .....................................................................................................................6
4.2RM5xx ....................................................................................................................6
5Rear View VisuNet RM and VisuNet PC ........................................................................7
6Connecting and Wiring Diagrams ..................................................................................8
6.1Terminal Compartment X1 (Ex e) (Terminal Pin Assignment) .................................8
6.1.1Network Connection Ethernet (X1) .............................................................................................9
6.1.2Wiring Diagram of the Setup Cable to the USB Interface (Ex e) ...............................................10
6.2Terminal Compartment X2 (Ex ib) (Terminal Pin Assignment)...............................11
7VisuNet RM and VisuNet PC .......................................................................................12
7.1Screen VisuNet RM and VisuNet PC.....................................................................12
7.2Front-Plate Keys VisuNet PC ................................................................................12
8Case Design VisuNet RM and VisuNet PC ..................................................................14
8.1General Installation Instruction VisuNet RM and VisuNet PC ................................14
8.2Cutout for Panel Mounting VisuNet 19” .................................................................15
8.3Stainless Steel Housing for 19” VisuNet RM and VisuNet PC ...............................17
8.4Rear View VisuNet Stainless Steel Case for 19“ with Drilling Pattern
for Wall Mount Bracket Wall-Bracket5 .....................................................................18
8.5Bottom View VisuNet Stainless Steel Case for 19“................................................19
8.6Mounting PE Bolt to the Housing (Optional) ..........................................................19
8.7Keyboard Connection ...........................................................................................19
8.7.1Option – F: VisuNet RM, VisuNet PC 19’’..................................................................................20
8.7.2Option – T: Desktop Keyboard to VisuNet ................................................................................21
8.7.3Keyboard for Panel Mounting ...................................................................................................22

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Table of Content
8.8Information for Positioning VisuNet Devices in Housing with BasicLine Pedestal..23
8.9Information for Positioning VisuNet Devices in Housing ........................................24
8.10Accessories for Mounting Stainless Steel Case AGx ............................................24
8.10.1Direct Wall Mount Bracket for Stainless Steel Case AGx......................................................... 25
8.10.2BasicLine Floor Mount for Stainless Steel Housing AGx.......................................................... 26
8.10.3Floor Mount for Stainless Steel Housing AGx .......................................................................... 27
9Accessories VisuNet RM and VisuNet PC ...................................................................43
9.1Barcode Reader....................................................................................................43
9.1.1Holder for Barcode Reader ...................................................................................................... 44
9.2BOX-A10 (Ethernet RJ45 1 Off Patch Field Element)............................................50
9.2.1Connection Instructions............................................................................................................ 51
9.2.2Technical Data Box A10........................................................................................................... 54
9.2.3Connection Instructions VisuNet RM/PC.................................................................................. 55
9.3PC Keyboard Intrinsically Safe (Components Optional) ........................................56
10Installation VisuNet RM and VisuNet PC......................................................................57
10.1General Instructions and Explosion Protection Requirements...............................57
10.2External Equipotential Bonding .............................................................................57
10.3Cable Types and Maximum Cable Lengths...........................................................57
10.3.1Ethernet 100BASE-TX (Ex e) ................................................................................................... 57
10.3.2USB (Ex e) ............................................................................................................................... 60
10.3.3RS 422 (Ex e)........................................................................................................................... 60
10.3.4RS 232 (Ex e)........................................................................................................................... 60
10.3.5RS485 Interface (Ex e)............................................................................................................. 60
10.3.6External Keyboard (Ex ib) ........................................................................................................ 60
10.3.7Mouse (Ex ib) ........................................................................................................................... 60
10.3.820 mA TTY-Interface (Ex ib) e.g. Scanner................................................................................ 60
10.3.9VisuNet Power Supply Cable (24V DC) ................................................................................... 61
10.4Shielding of Data Cables.......................................................................................61
10.4.1Shielding Concept.................................................................................................................... 61
10.4.2Assembly Instructions for Ex EMC Cable Glands .................................................................... 63

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Table of Content
11Accessories.................................................................................................................64
11.1Box A-10 (Ethernet RJ45 1 Off Patch Field Element) ............................................64
11.2Holder for Barcode Reader ...................................................................................64
11.3Cables ..................................................................................................................64
11.4Fuse Set ...............................................................................................................64
11.5Jack 4W................................................................................................................64
11.6Pedestal/Support-Arm/Ceiling...............................................................................65
11.7Pedestal BasicLine ...............................................................................................65
11.8Keyboards EXTA2 ................................................................................................65
11.9Packing Set: VisuNet Front Plate Protection .........................................................66
12Replace a Blown Fuse.................................................................................................67
13Dictionary for VisuNet..................................................................................................68

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Important Information
1Important Information
1.1 General Information
Copyright 2007-2015 by Pepperl+Fuchs GmbH
All rights reserved
The publisher reserves the right to alter the information and data contained in this manual
without prior notice. Unless otherwise indicated, the company names as well as other names
and data used in the examples are purely fictitious.
The publisher may have registered patents or pending patent applications for subject matter
covered in the manual. This manual does not give you license to these patents.
Limited warranty:
No warranty is provided for the accuracy of the information contained in this manual. As
mistakes cannot be entirely avoided despite taking the greatest of care, we would be grateful
to receive information about any errors you may discover. The publisher disclaims all legal
responsibility or liability for errors as well as for subsequent damages and claims.
Microsoft, MS, MS-DOS, Windows 2000, Windows XP Professional, Windows XP embedded,
Windows 7 Ultimate are registered trademarks of the Microsoft Corporation.
Manufacturer:
Pepperl-Fuchs GmbH
Lilienthalstr. 200
68307 Mannheim
Germany
www.pepperl-fuchs.com
Tel. [phone]
Fax [phone]
E-Mail: [email protected]

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Important Information
1.2 Safety Instructions
Please refer to the operation instructions for the safety instructions.

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Differences between PC4xx and RM5xx
2Differences between PC4xx and RM5xx
The VisuNet product family is a series of rugged operator workstations for the process
industry based on high-resolution color graphic LCD monitors.
The following table provides an overview of the VisuNet family and its two product lines:
Remote Monitor (RM5xx) and Panel PC (PC4xx).
The Remote Monitor RM5xx allows operating an automation PC installed at a distant location
in the safe area (e.g. the PC of a process control system) and its user programs via an
Ethernet TCP/IP connection. It comprises an industry-standard display, keyboard, and
mouse.
The Panel PC PC4xx consists as well of a display, keyboard, mouse and additionally includes
a powerful industrial PC featuring the standard Windows operating system and a solid state
disk (SSD). It can be connected to the process system either using an Ethernet cable or via a
serial RS 485 or RS 422 port and the appropriate automation protocols. The operator control
and monitoring software (e.g. SCADA) is directly installed on that panel PC.
Criteria VisuNet RM5xx VisuNet PC4xx
Front panel design (Stainless Steel):
Keys
LED No keys No LED 6+2 keys 3 LED
Storage media:
SSD
Flash disc
RAM
x
x
x
Processor Intel® ATOM Intel® Core™ 2 Duo
Interfaces Chapter 6
Reduced o
p
tions Chapter 6
Dis
p
la
y
size 19’’ 19’’
Mounting Options:
Panel mounting
Wall bracket
Pedestal
Ceilin
g
7 su
pp
ort arm
x
x (optional)
x (optional)
x
(
o
p
tional
)
x
x (optional)
x (optional)
x
(
o
p
tional
)
Material front-plate:
Stainless steel 1.4301 (304), standard
Stainless steel 1.4571
(
316Ti
)
, on re
q
uest x x
(
o
p
tional
)
x
x
(
o
p
tional
)
Operating system:
Windows XP embedded
Windows XP Prof. Multilingual
Windows 7 Ultimate
x
x
x
Software package (preinstalled):
- Hotkey Tool
- Start menu
- Smart monitor (harddisc)
- System recovery
- Language settings
- Refresh Display
- Factory Reset
- Clean Disk
- Set u
p
Menu
x
x
x
x
x (not with SSD)
x (not with SSD)
x
x
x
x (not with SSD)

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System Overview of the VisuNet RM/PC in
H
a
z
a
r
dous
Ar
ea
3System Overview of the VisuNet RM/PC in
Hazardous Area

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Front View VisuNet PC an VisuNet RM
4Front View VisuNet PC an VisuNet RM
4.1 PC4xx
ON
LINK
HD
EXTEC
4.2 RM5xx