Pepperl+Fuchs VisuNet EX1 User manual

PROCESS AUTOMATION
Technical Manual
Operation Workstation
VisuNet EX1 Remote Monitor
(RM519)
VisuNet EX1 Panel PC
(PC419)

2015-01
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Table of Content
With regard to the supply of products, the current issue of the following document is
applicable: The General Terms of Delivery for Products and Services of the Electrical
Industry, published by the Central Association of the Electrical Industry (Zentralverband
Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the
supplementary clause: "Expanded reservation of proprietorship"

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Table of Content
Table of Content
1Important Information ....................................................................................................2
1.1General Information ................................................................................................2
1.2Safety Instructions ..................................................................................................3
2Differences between PC4xx and RM5xx .......................................................................4
3System Overview of the VisuNet RM/PC in Hazardous Area .........................................5
4Front View VisuNet PC an VisuNet RM..........................................................................6
4.1PC4xx .....................................................................................................................6
4.2RM5xx ....................................................................................................................6
5Rear View VisuNet RM and VisuNet PC ........................................................................7
6Connecting and Wiring Diagrams ..................................................................................8
6.1Terminal Compartment X1 (Ex e) (Terminal Pin Assignment) .................................8
6.1.1Network Connection Ethernet (X1) .............................................................................................9
6.1.2Wiring Diagram of the Setup Cable to the USB Interface (Ex e) ...............................................10
6.2Terminal Compartment X2 (Ex ib) (Terminal Pin Assignment)...............................11
7VisuNet RM and VisuNet PC .......................................................................................12
7.1Screen VisuNet RM and VisuNet PC.....................................................................12
7.2Front-Plate Keys VisuNet PC ................................................................................12
8Case Design VisuNet RM and VisuNet PC ..................................................................14
8.1General Installation Instruction VisuNet RM and VisuNet PC ................................14
8.2Cutout for Panel Mounting VisuNet 19” .................................................................15
8.3Stainless Steel Housing for 19” VisuNet RM and VisuNet PC ...............................17
8.4Rear View VisuNet Stainless Steel Case for 19“ with Drilling Pattern
for Wall Mount Bracket Wall-Bracket5 .....................................................................18
8.5Bottom View VisuNet Stainless Steel Case for 19“................................................19
8.6Mounting PE Bolt to the Housing (Optional) ..........................................................19
8.7Keyboard Connection ...........................................................................................19
8.7.1Option – F: VisuNet RM, VisuNet PC 19’’..................................................................................20
8.7.2Option – T: Desktop Keyboard to VisuNet ................................................................................21
8.7.3Keyboard for Panel Mounting ...................................................................................................22

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Table of Content
8.8Information for Positioning VisuNet Devices in Housing with BasicLine Pedestal..23
8.9Information for Positioning VisuNet Devices in Housing ........................................24
8.10Accessories for Mounting Stainless Steel Case AGx ............................................24
8.10.1Direct Wall Mount Bracket for Stainless Steel Case AGx......................................................... 25
8.10.2BasicLine Floor Mount for Stainless Steel Housing AGx.......................................................... 26
8.10.3Floor Mount for Stainless Steel Housing AGx .......................................................................... 27
9Accessories VisuNet RM and VisuNet PC ...................................................................43
9.1Barcode Reader....................................................................................................43
9.1.1Holder for Barcode Reader ...................................................................................................... 44
9.2BOX-A10 (Ethernet RJ45 1 Off Patch Field Element)............................................50
9.2.1Connection Instructions............................................................................................................ 51
9.2.2Technical Data Box A10........................................................................................................... 54
9.2.3Connection Instructions VisuNet RM/PC.................................................................................. 55
9.3PC Keyboard Intrinsically Safe (Components Optional) ........................................56
10Installation VisuNet RM and VisuNet PC......................................................................57
10.1General Instructions and Explosion Protection Requirements...............................57
10.2External Equipotential Bonding .............................................................................57
10.3Cable Types and Maximum Cable Lengths...........................................................57
10.3.1Ethernet 100BASE-TX (Ex e) ................................................................................................... 57
10.3.2USB (Ex e) ............................................................................................................................... 60
10.3.3RS 422 (Ex e)........................................................................................................................... 60
10.3.4RS 232 (Ex e)........................................................................................................................... 60
10.3.5RS485 Interface (Ex e)............................................................................................................. 60
10.3.6External Keyboard (Ex ib) ........................................................................................................ 60
10.3.7Mouse (Ex ib) ........................................................................................................................... 60
10.3.820 mA TTY-Interface (Ex ib) e.g. Scanner................................................................................ 60
10.3.9VisuNet Power Supply Cable (24V DC) ................................................................................... 61
10.4Shielding of Data Cables.......................................................................................61
10.4.1Shielding Concept.................................................................................................................... 61
10.4.2Assembly Instructions for Ex EMC Cable Glands .................................................................... 63

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Table of Content
11Accessories.................................................................................................................64
11.1Box A-10 (Ethernet RJ45 1 Off Patch Field Element) ............................................64
11.2Holder for Barcode Reader ...................................................................................64
11.3Cables ..................................................................................................................64
11.4Fuse Set ...............................................................................................................64
11.5Jack 4W................................................................................................................64
11.6Pedestal/Support-Arm/Ceiling...............................................................................65
11.7Pedestal BasicLine ...............................................................................................65
11.8Keyboards EXTA2 ................................................................................................65
11.9Packing Set: VisuNet Front Plate Protection .........................................................66
12Replace a Blown Fuse.................................................................................................67
13Dictionary for VisuNet..................................................................................................68

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Important Information
1Important Information
1.1 General Information
Copyright 2007-2015 by Pepperl+Fuchs GmbH
All rights reserved
The publisher reserves the right to alter the information and data contained in this manual
without prior notice. Unless otherwise indicated, the company names as well as other names
and data used in the examples are purely fictitious.
The publisher may have registered patents or pending patent applications for subject matter
covered in the manual. This manual does not give you license to these patents.
Limited warranty:
No warranty is provided for the accuracy of the information contained in this manual. As
mistakes cannot be entirely avoided despite taking the greatest of care, we would be grateful
to receive information about any errors you may discover. The publisher disclaims all legal
responsibility or liability for errors as well as for subsequent damages and claims.
Microsoft, MS, MS-DOS, Windows 2000, Windows XP Professional, Windows XP embedded,
Windows 7 Ultimate are registered trademarks of the Microsoft Corporation.
Manufacturer:
Pepperl-Fuchs GmbH
Lilienthalstr. 200
68307 Mannheim
Germany
www.pepperl-fuchs.com
Tel. [phone]
Fax [phone]
E-Mail: [email protected]

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Important Information
1.2 Safety Instructions
Please refer to the operation instructions for the safety instructions.

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Differences between PC4xx and RM5xx
2Differences between PC4xx and RM5xx
The VisuNet product family is a series of rugged operator workstations for the process
industry based on high-resolution color graphic LCD monitors.
The following table provides an overview of the VisuNet family and its two product lines:
Remote Monitor (RM5xx) and Panel PC (PC4xx).
The Remote Monitor RM5xx allows operating an automation PC installed at a distant location
in the safe area (e.g. the PC of a process control system) and its user programs via an
Ethernet TCP/IP connection. It comprises an industry-standard display, keyboard, and
mouse.
The Panel PC PC4xx consists as well of a display, keyboard, mouse and additionally includes
a powerful industrial PC featuring the standard Windows operating system and a solid state
disk (SSD). It can be connected to the process system either using an Ethernet cable or via a
serial RS 485 or RS 422 port and the appropriate automation protocols. The operator control
and monitoring software (e.g. SCADA) is directly installed on that panel PC.
Criteria VisuNet RM5xx VisuNet PC4xx
Front panel design (Stainless Steel):
Keys
LED No keys No LED 6+2 keys 3 LED
Storage media:
SSD
Flash disc
RAM
x
x
x
Processor Intel® ATOM Intel® Core™ 2 Duo
Interfaces Chapter 6
Reduced o
p
tions Chapter 6
Dis
p
la
y
size 19’’ 19’’
Mounting Options:
Panel mounting
Wall bracket
Pedestal
Ceilin
g
7 su
pp
ort arm
x
x (optional)
x (optional)
x
(
o
p
tional
)
x
x (optional)
x (optional)
x
(
o
p
tional
)
Material front-plate:
Stainless steel 1.4301 (304), standard
Stainless steel 1.4571
(
316Ti
)
, on re
q
uest x x
(
o
p
tional
)
x
x
(
o
p
tional
)
Operating system:
Windows XP embedded
Windows XP Prof. Multilingual
Windows 7 Ultimate
x
x
x
Software package (preinstalled):
- Hotkey Tool
- Start menu
- Smart monitor (harddisc)
- System recovery
- Language settings
- Refresh Display
- Factory Reset
- Clean Disk
- Set u
p
Menu
x
x
x
x
x (not with SSD)
x (not with SSD)
x
x
x
x (not with SSD)

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System Overview of the VisuNet RM/PC in
H
a
z
a
r
dous
Ar
ea
3System Overview of the VisuNet RM/PC in
Hazardous Area

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Front View VisuNet PC an VisuNet RM
4Front View VisuNet PC an VisuNet RM
4.1 PC4xx
ON
LINK
HD
EXTEC
4.2 RM5xx

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Rear View VisuNet RM and VisuNet PC
5Rear View VisuNet RM and VisuNet PC
X1 X2
Ex e Ex ib
X3
Min. 4mm2PA-equipotential bonding conductor
Warn
i
ng
!
Please refer to the operation instructions for all safety relevant information that must be
considered for installation and operation of these devices!

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Connecting and Wiring Diagrams
6Connecting and Wiring Diagrams
6.1 Terminal Compartment X1 (Ex e) (Terminal Pin Assignment)
RS 232
RS422
10/100BASETXEthernet
RS485
Ethernet
USB
COM1*
COM2
COM1*
* The interfaces
RS 422 and RS 232 can’t be
connected at the same time.
Standard version
VisuNet PC
Standard version
VisuNet RM
Optional interfaces
for VisuNet RM
(10/100 BASE TX Ethernet cable: DATL-CAT71-8-2, recommendation for cable see chap.
10.3.1)

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Connecting and Wiring Diagrams
6.1.1 Network Connection Ethernet (X1)
VisuNet RM and VisuNet PC
(10/100 BASE TX Ethernet cable: DATL-CAT71-8-2, recommendation for cable see
chap.10.3.1)
Version 1: with component: Box-A10 (max over all distance: max. 90m over all)
Connection instruction Box-A10 see chap. 9.2
orange
each
twisted
terminal compartment X1 Ex e
Insert shield
into cable
gland
white
green
orange
blue
white
brown
white
RJ 45
safe area
**Terminal compartment for
connection to hub, switch,
repeater or router

Box-A10
RJ45
Cable:
DATL-CAT71-8-2
white
PC
Switch
Router ...
Junction box
DIN-rail
The cable shield has to be connected in the cable gland. (see chap. 10.4.2)
Version 2: with component: Cable DATL-C/TP-1-1RJ45 (distance: max. 90m)
orange
each
twisted
terminal compartmemt X1 Ex e
white
green
white
orange
blau
white
brown
white
RJ 45
safe area
DATL-C7TP-1-1RJ45

Insert shield
into cable
gland
**Terminal compartment for
connection to hub, switch,
repeater or router
PC
Switch
Router ...
The cable shield has to be connected in the cable gland. (see chap. 10.4.2)

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Connecting and Wiring Diagrams
Version 3: with component: Start-up cable S-RJ45/PCEX-1-Setup-Kabel
(distance: max. 2,5 m)
terminal compartment X1 Ex e
RJ 45
safe area
Start-up cable
white-orange *
orange
white-green *
green
blue/white-blue *
brown/white-brown *
S-RJ45/PCEX-1-Setup-Kabel
**Terminal compartment
for connection to hub,
switch, repeater or router
PC
Switch
Router ...
Warn
i
ng
!
Start-up cable S-RJ45/PCEX-1-Setup-Kabel
Don’t use in the hazardous area!
* also possible: for line coding, use “black” Instead of “white”.
** For direct connection to a host or PC, the pairs of wires (white-orange / orange) and
(white-green / green) must be interchanged.
6.1.2 Wiring Diagram of the Setup Cable to the USB Interface (Ex e)
5
6
7
8
rot
grün
weiß
schwarz
USB
Set up cable (150 mm)
S-USB/410-1
(cable is included in the scope of supply)
Terminal compartment X1
Warn
i
ng
!
Start-up cable S-RJ45/PCEX-1-Setup-Kabel
Don’t use in the hazardous area!

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Connecting and Wiring Diagrams
6.2 Terminal Compartment X2 (Ex ib) (Terminal Pin Assignment)
Wiring conditions considered acc.EN 60079-14

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VisuNet RM and VisuNet PC
7VisuNet RM and VisuNet PC
7.1 Screen VisuNet RM and VisuNet PC
The screen has a CCFL backlight.
During direct sun exposure the visibility of the display can be reduced. Always protect the
system from direct sunlight.
An optional touchscreen allows the direct interaction with the application software.
Note
!
Image Sticking of LCDs
Displaying a fixed image may cause burn-in-effects. (image sticking due to the LCD
characteristics). To avoid image sticking change pattern frequently or activate screen saver.
Please note that display damages at the display caused by burn-in-effects are not covered by
warranty.
7.2 Front-Plate Keys VisuNet PC
A service for defining function keys F1 … F6 and shortcuts is installed on the VisuNet PC4xx.
Among others, this allows to start applications with the function keys or change the
assignment of key codes to keys (refer to Software Manual chapters Hotkey Tool).
ON
LINK
HD
EXTEC
Light indicators of the front plate keyboard provide following system information:
LED Function
on Power on
Link Link established
HD Hard disk activit
y
Note
!
All 3 LEDs on: Device is warming up
After warming up and going off of the 3 LEDs the device could be started with the “Power on”
button.

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VisuNet RM and VisuNet PC
Power On
PC systems can be started by pressing the following key combination:
+
EXTEC
+
Note
!
Systems built before January 2014 can also be started by pressing the power button.
Note
!
Systems can be switched off with the same key combination when bridge 1 in terminal
compartment X2 is closed ( see chapter 6.2).
Pressin
g
the shortcut Default Settin
g
s
F1
F6
+
EXTEC
+
EXTEC
F7
F12

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Case Design VisuNet RM and VisuNet PC
8Case Design VisuNet RM and VisuNet PC
8.1 General Installation Instruction VisuNet RM and VisuNet PC
The device must be installed carefully in accordance with the general explosion protection
regulations.
19’’
Material front plate: Stainless steel 1.4301 (304)
Optional on request: Stainless steel 1.4571 (316Ti) / 1.4404 (316L)
Weight: approx. 41 kg
Optional: Touch screen
19,0”
537
457
158
11
M6
16,5

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Case Design VisuNet RM and VisuNet PC
8.2 Cutout for Panel Mounting VisuNet 19”
468
6,5+0,5
Ø
14x
167
499
390
419
270
Cutout

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Case Design VisuNet RM and VisuNet PC
537 166
166 167
383
158
74,5
19,2
135
74,5457
135
100,8
10,8
27,3
460