Pepperl+Fuchs VisuNet IXD RM-IXD2100-19U User manual

VisuNet IXD
RM-IXD2100-19U*
PC-IXD2100-19U*
Manual

With regard to the supply of products, the current issue of the following document is applicable: The
General Terms of Delivery for Products and Services of the Electrical ndustry, published by the Central
Association of the Electrical ndustry (Zentralverband Elektrotechnik und Elektroindustrie (ZVE ) e.V.)
in its most recent version as well as the supplementary clause: "Expanded reservation of proprietor-
ship"
Worldwide
Pepperl+Fuchs Group
Lilienthalstr. 200
68307 Mannheim
Germany
Phone: [phone] - 0
E-mail: inf[email protected]hs.com
North merican Headquarters
Pepperl+Fuchs nc.
1600 Enterprise Parkway
Twinsburg, Ohio 44087
USA
Phone: [phone]
E-mail: [email protected]
sia Headquarters
Pepperl+Fuchs Pte. Ltd.
P+F Building
18 Ayer Rajah Crescent
Singapore 139942
Phone: [phone]
E-mail: [email protected]-fuchs.com
https://www.pepperl-fuchs.com

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VisuNet XD
Contents
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1 Introduction................................................................................................................ 4
1.1 Content of this Document............................................................................. 4
1.2 Target Group, Personnel ............................................................................... 4
1.3 Symbols Used ................................................................................................ 4
2 Product Description .................................................................................................. 6
2.1 Overview......................................................................................................... 6
2.2 Technical Specifications ............................................................................... 7
2.3 Dimensions................................................................................................... 10
2.4 Scope of Delivery......................................................................................... 12
2.5 Disposal........................................................................................................ 12
3 Mechanical Installation ........................................................................................... 13
3.1 Conditions of Safe Use................................................................................ 13
3.2 General Installation Information ................................................................ 13
3.3 Installation Environment............................................................................. 14
3.4 Preparing the IXD......................................................................................... 15
3.5 Yoke Mount Installation with Pedestal ....................................................... 15
3.5.1 Preparation for Floor Mounting ........................................................ 15
3.5.2 Preparing the Pedestal..................................................................... 16
3.5.3 Attaching the XD to the Yoke and Pedestal...................................... 17
3.5.4 nstalling the Keyboard Tray Kit ........................................................ 24
3.5.5 nstalling the Sunshield Kit ............................................................... 26
3.6 Panel Mount Installation ............................................................................. 28
3.7 Wall Mount ssembly.................................................................................. 29
3.8 G1 ssembly.............................................................................................. 31
3.8.1 Preparation for Floor Mounting with AG1 Housing ........................... 31
3.8.2 Preparing the StandardLine Pedestal .............................................. 32
3.8.3 Attaching the Pedestal to the Housing ............................................. 36
3.8.4 AG1 Housing Assembly ................................................................... 39
3.8.5 Opening the AG1 Housing ............................................................... 40
3.8.6 Grounding the AG1 Housing to the Pedestal.................................... 41
3.8.7 Mounting the Keyboard.................................................................... 45
4 ppendix .................................................................................................................. 47
4.1 ccessories.................................................................................................. 47

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VisuNet XD
ntroduction
1 Introduction
1.1 Content of this Document
This document contains information that you need in order to use your product throughout the
applicable stages of the product life cycle. These can include the following:
•Product identification
•Delivery, transport, and storage
•Mounting and installation
•Commissioning and operation
•Disposal
The documentation consists of the following parts:
•Present document
•nstruction manual
•Datasheet
Additionally, the following parts may belong to the documentation, if applicable:
•EU-type examination certificate
•EU declaration of conformity
•Attestation of conformity
•Certificates
•Control drawings
•Additional documents
1.2 Target Group, Personnel
Responsibility for planning, assembly, commissioning, operation, maintenance, and dismount-
ing lies with the plant operator.
Only appropriately trained and qualified personnel may carry out mounting, installation, com-
missioning, operation, maintenance, and dismounting of the product. The personnel must have
read and understood the instruction manual and the further documentation.
Prior to using the product make yourself familiar with it. Read the document carefully.
1.3 Symbols Used
This document contains symbols for the identification of warning messages and of informative
messages.
Note
This document does not substitute the instruction manual.
Note
For full information on the product, refer to the instruction manual and further documentation on
the nternet at www.pepperl-fuchs.com.

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Warning Messages
You will find warning messages, whenever dangers may arise from your actions. t is mandatory
that you observe these warning messages for your personal safety and in order to avoid prop-
erty damage.
Depending on the risk level, the warning messages are displayed in descending order as fol-
lows:
Informative Symbols
ction
This symbol indicates a paragraph with instructions. You are prompted to perform an action or
a sequence of actions.
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt the device and any connected systems and plants, or result in
their complete failure.
Note
This symbol brings important information to your attention.

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VisuNet XD
Product Description
2 Product Description
2.1 Overview
The VisuNet XD RM- XD2100-19U* and PC- XD-2100- 19U* are ATEX/ ECEx certified
devices intended for use in potentially explosive atmospheres, such as Zones 1/21.
The VisuNet XD serves as a thin client- or PC-based operator workstation that uses standard
Ethernet technology to transmit process information from a process control or manufacturing
execution system into hazardous areas.
The assembly consists of several core devices that can be replaced by customers:
•The display unit DPU2100-* is a display panel with optional 10-finger multi-touch sensors.
The display and touch sensors are optically bonded with the hardened front glass.
•The thin client unit TCU1100-* is a computing unit that runs the latest Pepperl+Fuchs RM
Shell 5x or RM Shell 4x firmware. TCUs allow connectivity to various host systems in the
safe area using standard Ethernet technology. For more information on RM Shell, visit
www.pepperl-fuchs.com/RM-SHELL.
•The computing unit PCU1100-* runs an open Microsoft® Windows® operating system,
allowing installation of any software, such as SCADA packages.
•The power supply unit PSU1100-* provides the above-listed devices with 24 V DC power.
t is available in DC and AC versions.
VisuNet IXD System Components
1 DPU
2 TCU/PCU
3 PSU
4 Optional sunshield

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Several mounting options are available:
•Aluminum bezel prepared for yoke mount
•Aluminum bezel prepared for wall/VESA mount
•Aluminum bezel prepared for panel mount
•nstalled into EX1 housing AG1 (SS304) front opening, for pedestal/ceiling/wall-arm
The above-listed bezel options require additional mounting kits. These kits must be ordered
separately.
2.2 Technical Specifications
Technical Data RM-IXD*
Technical Data PC-IXD*
Technical Data RM-IXD* and PC-IXD*
Note
For a description of the product model nomenclature, view the VisuNet XD PC or RM product
datasheet on www.pepperl-fuchs.com.
Hardware
Processor ntel® Atom™ Bay Trail E3827 1.75 GHz
RAM 2048 MB DDR3L
Mass storage 32 GB industrial grade MLC SSD
Software
Operating system VisuNet RM Shell 5.x (based on Windows 10
oT LTSB)
Hardware
Processor ntel® Atom™ Bay Trail E3845 1.91 GHz
RAM 4096 MB DDR3L
Mass storage 128 GB SSD
Software
Operating system Windows® 10 oT Enterprise LTSB
Supply
Power consumption AC:
115/230 V AC, 1.5 A max, 50/60 Hz
DC:
18 ... 36 V DC, 5.3 A max

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VisuNet XD
Product Description
Interface
nterface type Pepperl+Fuchs interface v1.0 for display units
1 x Ethernet 100/1000BASE-TX (Ex e) or
1 x fiber optic 1000BASE-SX (Multimode) or
1 x fiber optic 1000BASE-LX (Singlemode)
1 x USB 2.0 (Ex e)
2 x USB 1.1 (Ex i; intended for Pepperl+Fuchs keyboard and
mouse)
1 x DC or AC power in (via power supply unit)
Optional:
1 x barcode reader interface Pepperl+Fuchs Pscan-D/B (Ex i)
"interface 3": 1 x barcode reader interface for wired 1-D scanners
DM-160-D*, DM-Z1-160-D-* and base station DMx61-B-* and
DM-Z1-x61-B-* (Ex i)
"interface 4": 1 x barcode reader interface for wired 2-D Scanner
DM-Z1-260-D-* (Ex i)
"interface 5": 1 x RS-232 interface with Power Supply for miscel-
laneous devices and peripherals (Ex i)
1 x RS-232 (Ex e)
1 x RS-485 (Ex e)
1 x Ethernet 100/1000Base-TX (Ex e)
Electromagnetic compatibility
Directive 2014/30/EU EN 61326-1:2013 (industrial locations)
EN 61000-6-4:2007+A1:2011
RoHS
Directive 2011/65/EU (RoHS) EN 50581:2012-09
mbient conditions
Operating temperature -20 ... 60 °C (-4 ... 140 °F)
nstalled in AG1 housing: -20 ... 50 °C (-4 ...
122 °F)
Storage temperature -20 ... 60 °C (-4 ... 140 °F)
nstalled in AG1 housing: -20 ... 50 °C (-4 ...
122 °F)
Relative humidity 93% at 40°C, non-condensating, according to
EN60068-2-78
Altitude Operating altitude max. 2000 m
Shock resistance 3 shocks 20 g , 11 ms all axis, EC 60068-2-27
Vibration resistance 5 ... 500 Hz, +/- 0.075 mm , 1.5 g, 10 cycles
per axis according to EN60068-2-6
Mechanical specifications
Degree of protection P66 (individual components and entire sys-
tem with housing)
Material Panel: anodized aluminum (TCU, PSU), pow-
der coated aluminum (DPU)
Bezel: powder coated aluminum

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Marking
Mass panel with DC: 22 kg , panel with AC: 23 kg ,
system housing AG1: 19 kg
Dimensions panel with DC: 542 mm x 460 x 132 mm
panel with AC: 542 mm x 460 mm x 149 mm
panel with housing: 582 mm x 490 mm x 224
mm
Mechanical specifications
Note
For more technical information such as electrical data and connection details, refer to the
manuals and instruction manuals of the individual components:
•Display Unit DPU2100-J1*
•AC Power Supply Unit PSU1100-J1-AC-N0
•DC Power Supply Unit PSU1100-J1-DC-N0
•Thin Client Units TCU1100-J1-*
•Computing Units PCU1100-J1-*
TEX
RM- XD2100-J1-* / PC- XD2100-J1-* 2G Ex eb q ib [ib] C T4 Gb
2D Ex tb [ib] C T85°C Db
IECEx
RM- XD2100-J1-* / PC- XD2100-J1-* Ex eb q ib [ib] C T4 Gb
Ex tb [ib] C T85°C Db
DC Version Label
C Version Label

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Product Description
2.3 Dimensions
Panel Dimensions with Bezel
Figure 2.1 Panel cut-out dimensinons with bezel
Label for DC Version in G1 Housing
Label for C Version in G1 Housing
542
149.2
460

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Yoke-Mount Dimensions
Figure 2.2 Yoke-mount dimensions with optional sunshield and keyboard tray
Dimensions with G1 Housing and Pedestal
Figure 2.3 Dimensions with AG1 housing and pedestal
663
1953
404
1114
582
1703
236
472
1080

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VisuNet XD
Product Description
2.4 Scope of Delivery
The items included with delivery vary depending on the options selected. See the mechanical
installation chapters in this manual as well as the XD and component datasheets on www.pep-
perl-fuchs.com for information about available options.
2.5 Disposal
Follow all local and any other requirements for disposing of electronic equipment. When dis-
posing of any system component, mark VO D across all certification labels.

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3 Mechanical Installation
3.1 Conditions of Safe Use
•The display does not pose an electrostatic discharge hazard under normal use condi-
tions. Use only water damp cloth and allow to air dry for cleaning device. Do not use or
install in high charge areas. See EC 60079-32-1 for further information.
•n hazardous dust environment, regularly remove dust from the display unit to prevent
excessive temperature rise. See certificate for full information.
•The device shall be installed such that risk of high impact energy on display glass is con-
sidered to be low.
•The intrinsically safe circuits are connected to earth. Along the intrinsically safe circuits
potential equalization must exist.
3.2 General Installation Information
Observe the following requirements when installing the system components.
•The equipment must be installed by competent personnel in accordance with the instruc-
tions. National laws and regulations must be observed.
•The building installation must provide a 20 A overcurrent protection.
•The installer must make a readily accessible disconnect device available.
•The safety of any system incorporating the power supply unit is the responsibility of the
assembler of the system.
Warning!
Risk of injury
Lifting the device on your own may lead to injury.
Warning!
Strength of installation location and hardware
The installation location and hardware used to permanently secure the completed system to a
floor, wall, or ceiling shall be capable of supporting 4 times the total weight of the completed
system. t is the installer's responsibility to properly select the hardware and fasteners that are
appropriate for the installation location.
Note
nstallation steps vary depending on the options and accessories selected. The below
instructions cover the following installation scenarios:
•Yoke mount with pedestal (including assembly of the optional sunshield and keyboard tray
accessories)
•Panel mount
•Wall mount
•nstallation into AG1 housing

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VisuNet XD
Mechanical nstallation
Figure 3.1 Exploded view of system installation—yoke mounted with pedestal, optional keyboard tray,
and optional sunshield.
3.3 Installation Environment
The VisuNet XD product line is designed for outdoor applications. Ensure that the application
is within the specified operating temperature. Any environmental conditions that go along with
the operating temperature range and P class 66 are suitable for the rugged workstation.
Follow the below steps to protect the device from potential failure:
•nstall the device in a location that does not receive extended exposure to saltwater or
associated vapor and mist.
•To maintain the specified operating temperature, install the device in a shaded environ-
ment. Avoid direct sunlight on the XD display, components, and housing.
•f the available shade is insufficient, the optional sunshield can provide protection. f the
sunshield is insufficient, contact Pepperl+Fuchs to find an engineered solution that pro-
vides enough mechanical protection against sunlight.
System Installation Example
Caution!
Exposure to direct sunlight and wind
Exposure to direct sunlight may heat the device beyond the maximum permitted operating tem-
perature. Wind may cool down the device and thus impact the minimum operating temperature.
Protect the device from direct sunlight. Consider the impact of wind exposure on the specified
operating temperature range.

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3.4 Preparing the IXD
The VisuNet XD comes pre-assembled and consists of the core components display unit,
power supply unit, and thin client unit / power supply unit.
3.5 Yoke Mount Installation with Pedestal
3.5.1 Preparation for Floor Mounting
Warning!
Risk of injury
Handling the devices with bare hands may cut fingers, hands, or wrists.
Wear gloves at all times during the installation process.
Warning!
Risk of injury
Lifting the XD housing on your own may cause injury.
Warning!
Danger resulting from scratched display unit screen
Scratches on a display unit front screen weaken the glass structure and may result in broken
glass. Explosion protection is no longer ensured if a display unit with a scratched screen is
used.
NEVER use a display unit with a scratched front screen in a hazardous area. f the surface is
damaged in any way, return the display unit to Pepperl+Fuchs at once and replace it with a new
one.
Warning!
Proper installation on the floor
t is the installer's responsibility to select a suitable location with sufficient strength to hold the
equipment. t is the installer's responsibility to select the proper screws based on the installa-
tion conditions.
Yoke Pedestal Hole Pattern
61.1
18
125

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3.5.2 Preparing the Pedestal
For floor mounting with a yoke bracket, the preferred pedestal option is PEDESTAL-XX00-124-
3-304-TRN-N0. The pedestal is shipped with a pre-installed rotating coupling and a ground
cable, which is attached to the pedestal tube.
Figure 3.2 Tool needed for removing the set screws out of the pedestal in case of XD: hex wrench
size 3 mm
Preparing the Pedestal for Connection
1. Bend the grounding cable and place it within the pedestal tube.
2. Remove the cable glands at the bottom of the pedestal.
3. Put the gland nut and ferrule of the cable gland on the cable and slide them down the cable
away from the pedestal. Keep the nut and ferrule on the cable to tighten them in a later
installation step.
Note
The pedestal comes with bolts attached to the coupling. Remove and discard these bolts prior
to installation.

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4. Attach the cable to the pull wire with a small cable tie and adhesive tape.
5. Pull the cable through the cable entry and out the top of the pedestal.
6. Repeat the preceding steps for each cable to be routed through the pedestal.
7. Place the O-ring into the channel of the coupling.
The pedestal is now ready for connection.
3.5.3 ttaching the IXD to the Yoke and Pedestal
Warning!
Pinched cables
Ensure that cables do not get pinched or damaged during installation.
Warning!
Risk of personal injury and equipment damage
Lifting the XD housing on your own may cause injury or damage the device.
Warning!
Risk of personal injury and equipment damage
Securing pedestal to the floor.
Ensure that the pedestal is properly secured to the floor prior to installation of the yoke and XD.
t is the installer's responsibility to properly secure the pedestal to the floor.

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Mechanical nstallation
Required Components
•Prepared pedestal. See chapter 3.5.2 for instructions on preparing the pedestal.
•XD with yoke knobs and washers pre-assembled
•Yoke frame with loose hardware (including 2 x button head locking screws and 1 x spring
plunger)
•Preassembled gland plate with loose O-ring
Required Installation Tools
•5 mm hex key for attaching screws to coupling and gland plate
•4 mm hex key for attaching button head lock screws to yoke
•8 mm flat wrench for attaching ground hardware
•19 mm flat wrench or open-ended wrench for attaching jam nut to spring plunger
•Open-ended wrench for cable glands
•Loctite 243

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Installation Steps
1. nsert 2 x socket head screws (1) into the pedestal coupling. Leave the screws loose to fit them
into the yoke frame slots.
2. nstall the yoke frame and turn the frame to engage it in the slots. Ensure that the yoke frame is
installed in the correct orientation—the large treaded hole on the top portion of the yoke bracket
(2) must be on the right side.
3. nsert 2 x additional socket head screws (3) to secure the yoke frame to the pedestal.
ttaching Yoke Frame to Pedestal
1 2 x socket head screws inserted loosely into
pedestal prior to installing yoke frame
2 Yoke frame orientation is correct when large
threaded hole is on the right side.
3 2 x additional socket head screws to secure
the yoke frame to the pedestal
1
3
2

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Mechanical nstallation
4. Tighten all 4 screws to 7.5 Nm. Apply a small amount of Loctite 243 to each screw prior to
installation.
Installation Steps
1. Loosen the knobs on each side of the XD (1) until the inner thread is even with the end of the
screw.
2. Space out the washers on each knob such that one washer is resting against the XD and the
rest of the washers are resting against the knob.
3. nsert the XD onto the threads on each side.
4. Slightly lift the XD on each side and slide the inner washer into the yoke frame using a flat-
head screwdriver or similar.
5. Tighten the knobs on each side while keeping the XD positioned vertically.
6. nsert 2 x button head screws (2) on the left side of the frame and tighten them to 7.5 Nm. Apply
a small amount of Loctite 243 to each screw prior to installation.
Inserting IXD into Yoke Frame
1 Knobs on XD
2 2 x button head socket screws
3 Spring plunger
1
2 3
Warning!
Risk of personal injury and equipment damage
Secure XD during installation.
To prevent the top-heavy unit from falling forward, one person should hold onto the XD while
installing the device into the yoke frame.