Pepperl+Fuchs OIT500-F113-B12-CB3 User manual

OIT500-F113-B12-CB3
High-Temperature
Identification System
FACTORY AUTOMATION
MANUAL

With regard to the supply of products, the current issue of the following document is ap-
plicable: The General Terms of Delivery for Products and Services of the Electrical Indus-
try, published by the Central Association of the Electrical Industry (Zentralverband
Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the
supplementary clause: "Expanded reservation of proprietorship"
OIT500-F113-B12-CB3

OIT500-F113-B12-CB3
3
1 Introduction................................................................................. 5
1.1 Content of this Document ................................................................... 5
1.2 Target Group, Personnel...................................................................... 5
1.3 Symbols Used ...................................................................................... 6
1.4 Registered Trademarks ....................................................................... 6
2 Product Description ................................................................... 7
2.1 Functional Description ........................................................................ 7
2.2 Application and Areas of Use ............................................................. 7
2.3 Displays and Operating Elements ...................................................... 8
2.4 Interfaces and Connections................................................................ 9
2.5 Scope of Delivery............................................................................... 11
2.6 Accessories ........................................................................................ 11
2.6.1 Power Supply................................................................................... 11
2.6.2 Connection Cable for Trigger Sensors and External Lighting ........... 11
2.6.3 Network Cable ................................................................................. 12
2.6.4 Code Sheets .................................................................................... 13
3 Mounting and Installation ........................................................ 15
3.1 OIT System Overview ........................................................................ 15
3.2 Mounting the OIT System.................................................................. 16
3.2.1 Operating Distance .......................................................................... 16
3.2.2 Setting the Lighting Angle ................................................................ 21
3.2.3 Mounting the Device ........................................................................ 23
3.2.4 Mounting the Code Sheet ................................................................ 23
3.3 Establishing an Electrical Connection............................................. 25
3.4 Setting up Windows Network Communication
between the Device and a PC/Laptop .............................................. 27
3.5 Connecting the OIT System with Vision Configurator ................... 31
4 Parameterization....................................................................... 33

4
OIT500-F113-B12-CB3
5 Commissioning......................................................................... 35
5.1 Screen Layout.....................................................................................36
5.2 Menu Bar .............................................................................................37
5.2.1 File Menu ......................................................................................... 37
5.2.2 View Menu ....................................................................................... 37
5.2.3 Sensor Menu.................................................................................... 38
5.2.4 Image Menu ..................................................................................... 39
5.2.5 Administration Menu ........................................................................ 39
5.2.6 Help Menu........................................................................................ 40
5.3 Toolbar.................................................................................................40
5.4 Result View..........................................................................................42
5.5 Extended State....................................................................................44
5.6 Configuration Window .......................................................................47
5.6.1 System Tab....................................................................................... 47
5.6.2 Camera Tab...................................................................................... 49
5.6.3 Control Tab....................................................................................... 50
5.6.4 Decoder Tab..................................................................................... 51
5.6.5 View Tab........................................................................................... 53
5.7 Device Data .........................................................................................54
5.8 Device Output .....................................................................................55
6 Communicating with the OIT System ..................................... 56
6.1 TCP/IP Communication with VSX Protocol ......................................56
6.2 TCP/IP Communication with Easy Mode..........................................64
7 Troubleshooting........................................................................ 68

OIT500-F113-B12-CB3
Introduction
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1 Introduction
1.1 Content of this Document
This document contains information required to use the product in the relevant phases of the
product life cycle. This may include information on the following:
Product identification
Delivery, transport, and storage
Mounting and installation
Commissioning and operation
Maintenance and repair
Troubleshooting
Dismounting
Disposal
The documentation comprises the following parts:
This document
Datasheet
In addition, the documentation may comprise the following parts, if applicable:
EU-type examination certificate
EU declaration of conformity
Attestation of conformity
Certificates
Control drawings
Instruction manual
Other documents
1.2 Target Group, Personnel
Responsibility for planning, assembly, commissioning, operation, maintenance, and
dismounting lies with the plant operator.
Only appropriately trained and qualified personnel may carry out mounting, installation,
commissioning, operation, maintenance, and dismounting of the product. The personnel must
have read and understood the instruction manual and the further documentation.
Prior to using the product make yourself familiar with it. Read the document carefully.
Note!
For full information on the product, refer to the further documentation on the Internet at
www.pepperl-fuchs.com.

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OIT500-F113-B12-CB3
Introduction
1.3 Symbols Used
This document contains symbols for the identification of warning messages and of informative
messages.
Warning Messages
You will find warning messages, whenever dangers may arise from your actions. It is
mandatory that you observe these warning messages for your personal safety and in order to
avoid property damage.
Depending on the risk level, the warning messages are displayed in descending order as
follows:
Informative Symbols
Action
This symbol indicates a paragraph with instructions. You are prompted to perform an action or
a sequence of actions.
1.4 Registered Trademarks
Microsoft®, Windows®, Windows 7®are registered trademarks of Microsoft Corporation. All
featured trademarks and company names are subject to the copyright of the respective companies.
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt the device and any connected systems and plants, or result in
their complete failure.
Note!
This symbol brings important information to your attention.

OIT500-F113-B12-CB3
Product Description
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2 Product Description
2.1 Functional Description
OIT500-F113-B12-CB3 (referred to as the OIT system from now on) uses infrared lighting and
evaluates special code sheets that feature code patterns. For this purpose, the OIT system is
fitted with a normal lens and an internal LED board for illuminating the code sheets. The
infrared lighting guarantees optimal contrasts during a read operation, so that even soiled code
sheets can be reliably identified. If the read result deteriorates during operation, the
diagnostics will automatically provide an analysis. You can use CB1 code sheets and CB3
code sheets for the OIT system. Further technical details can be found in the datasheet for the
OIT system.
Figure 2.1 Code sheet and identification system
2.2 Application and Areas of Use
The OIT system is used for automated manufacturing processes in harsh ambient conditions
where the use of read-only tags with electronic components is difficult or even impossible.
Code sheets with a perforated matrix are used as read-only tags. These code sheets are
designed for use at temperatures of up to 500 °C and can withstand high mechanical stress.
The device is easy to mount and is then ready for use immediately with no teach-in required.
Plug-in connections enable quick replacement of devices. The system is controlled via the
Ethernet interface using simple sets of commands, making it easy to operate. The scratch-
resistant quartz glass panel can be replaced if necessary.
The code pattern punched into the code sheets features an ID that is detected and processed
by the OIT system. The read result is forwarded to a computer via the network interface. The ID
can contain information such as a type designation, paint color, or similar information for the
object on which the code sheet is mounted. To detect the code sheets, the OIT system is
mounted directly in the plant.
The device is only approved for appropriate and intended use. Ignoring these instructions will
void any warranty and absolve the manufacturer from any liability.
Use the device only within the specified ambient and operating conditions.
Protection of the personnel and the plant is not ensured if the device is not used according to
its intended use.

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OIT500-F113-B12-CB3
Product Description
2.3 Displays and Operating Elements
The seven LEDs mounted on the lighting unit can be used to read different information.
Figure 2.2 Lighting unit of the OIT system
Item Designation Function
1Code OK Reading successful. Flashes for approx. 5 seconds
when the parameters have been applied successfully.
2Error Lights up red when a read error occurs.
3Trigger Lights up yellow when a connected trigger sensor is
activated.
4Stability of image
information
Lights up red if the captured image could be read but
increasing deterioration of the ambient conditions may
result in a reading error. This can occur, for example, in
the following situations: if the camera image is too
light/dark, if the contrast is too low, if there are too many
structures in the image, if the code sheet is just within
the read distance, or if the code sheet is only just within
the image area.
5Ready for operation The LED flashes for approx. 30 seconds while it is
starting up. During this time, no network connection can
be established with the OIT. The LED lights up as soon
as the OIT is ready for operation.
6Power Lights up green when the OIT system is supplied with
power.
7Lighting control Lights up red when infrared illumination is active.
1
2
3
4
5
6
7

OIT500-F113-B12-CB3
Product Description
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2.4 Interfaces and Connections
Figure 2.3 Connections
1. Ground connection
2. Power supply (Harting Han®8D-F plug)
3. Network connection (RJ45 network socket, IP65)
4. Trigger connection (4-pin M12 socket)
5. Do not use connection (reserved)
Pinout for Power Supply
Figure 2.4 Pinout for power supply
1. Do not use connection (reserved)
2. Do not use connection (reserved)
3. Do not use connection (reserved)
4. Do not use connection (reserved)
5. Do not use connection (reserved)
6. 24 V power supply for device (24 V)
7. Do not use connection (reserved)
8. Device ground (GND)
12345
1
238
546
7

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OIT500-F113-B12-CB3
Product Description
Pinout for Network Connection
Figure 2.5 Pinout for Network Connection
1. TD+
2. TD-
3. RD+
4. Not used
5. Not used
6. RD-
7. Not used
8. Not used
Pinout for Trigger Connection
Figure 2.6 Pinout for trigger connection
1. 24 V power supply for trigger sensor
2. Not used
3. Ground (GND)
4. Trigger (TRIG)
34
5
6
7
8
1
2
1
3
2
4

OIT500-F113-B12-CB3
Product Description
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2.5 Scope of Delivery
Check the packaging and contents for damage.
Check if you have received every item and if the items received are the ones you ordered.
Included in delivery:
OIT500-F113-B12-CB3
Mounting base (pre-assembled on the housing)
Always store and transport the device in the original packaging.
Store the device in a clean and dry environment. The permitted ambient conditions must be
considered, see datasheet.
2.6 Accessories
Various accessories are available.
2.6.1 Power Supply
2.6.2 Connection Cable for Trigger Sensors and External Lighting
Use the following connection cable to connect a trigger sensor or external lighting.
M12 cordset
Designation Description
V8HAN-G Field-attachable female connector
V8HAN-G-10M-PUR-ABG Single-ended female cordset, shielded PUR cable, 10 m
Material Length
M12 plug, straight M12 plug, angled
4-pin M12
socket, straight
PUR 2m V1-G-2M-PUR-V1-G V1-G-2M-PUR-V1-W
5m V1-G-5M-PUR-V1-G V1-G-5M-PUR-V1-W
10 m V1-G-10M-PUR-V1-G V1-G-10M-PUR-V1-W
4-pin M12
socket, straight
PVC 2m V1-G-2M-PVC-V1-G V1-G-2M-PVC-V1-W
5m V1-G-5M-PVC-V1-G V1-G-5M-PVC-V1-W
10 m V1-G-10M-PVC-V1-G V1-G-10M-PVC-V1-W
4-pin M12
socket, angled
PUR 2m V1-W-2M-PUR-V1-G On request
5m V1-W-5M-PUR-V1-G On request
10 m V1-W-10M-PUR-V1-G On request

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OIT500-F113-B12-CB3
Product Description
Field-attachable M12 connectors
Other lengths on request.
2.6.3 Network Cable
The OIT system is connected to the network via an RJ45 network connector.
Order designation Description mm2Cable dia.
V1-G 4-pin M12 socket, straight max. 0.75 4...6mm
V1-G PG9 4-pin M12 socket, straight max. 0.75 6...8mm
V1-W 4-pin M12 socket, angled max. 0.75 4...6mm
V1-WV2A 4-pin M12 stainless steel socket,
angled
max. 0.75 4...6mm
V1S-G 4-pin M12 plug, straight max. 0.75 4...6mm
V1S-W 4-pin M12 plug, angled max. 0.75 4...6mm
V1-G-Q2 4-pin M12 socket, straight 0.34 ... 0.75 7...7.5mm
V1S-G-Q2 4-pin M12 plug, straight 0.34 ... 0.75 7...7.5mm
V1-G-Q3 4-pin M12 socket, straight 0.14 ... 0.34 4...6mm
V1S-G-Q3 4-pin M12 plug, straight 0.14 ... 0.34 4...6mm
Note!
Network Connection with Degree of Protection IP65
The network connection on the OIT has degree of protection IP65. To ensure the IP65 degree
of protection, only use a network connector with degree of protection IP65. Do not use a
standard RJ45 network connector.
Designation Description
V45-G Field-attachable RJ45 network connector
V45-GP Field-attachable push-pull RJ45 network connector (IP65)
V45-GP-10M-PUR-ABG-V45-G 10 m cordset, push-pull RJ45 network connector
(IP65)/RJ45 network connector

OIT500-F113-B12-CB3
Product Description
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2.6.4 Code Sheets
The code sheet serves as a read/write tag with a punched hole pattern for use at high
temperatures. The robust code sheet is suitable for use in environments up to 500 °C and
remains legible even in the case of heavy contamination. You can use CB1 code sheets and
CB3 code sheets for the OIT system.
Figure 2.7 CB1 code sheet
Figure 2.8 CB3 code sheet

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OIT500-F113-B12-CB3
Product Description
Note!
Ordering Code Sheets
The CB1 code sheet can be ordered from Pepperl+Fuchs.
The CB3 code sheet is still on the market, but cannot be ordered from Pepperl+Fuchs.
Note!
Contamination of the Code Sheet
Protect the code sheet from excess dirt. The code sheet can be cleaned using aggressive or
abrasive cleaning agents.
Ensure that no other markings are made on the code sheet, as this can affect the reading.

OIT500-F113-B12-CB3
Mounting and Installation
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3 Mounting and Installation
3.1 OIT System Overview
Figure 3.1 OIT system overview
The installation of the OIT system involves just a few steps. In addition to the Ethernet TCP/IP
interface, the device has a trigger input for an optional trigger sensor (NBB20-L2-A2-V1
inductive sensor shown for illustrative purposes).
The initial commissioning sequence is described in the following diagram. Each box indicates
one of the following subsections:
Figure 3.2 Schedule for initial commissioning
PLC
Mounting
the OIT system
Specifying the operating
distance
Setting the lighting angle
Mounting and aligning
the device
Mounting the code
sheet
Establishing
an electrical
connection
Connecting the power
supply
Connecting the network
cable
Optional: Connecting
a trigger sensor
Setting up
Windows
network
communication
Connecting
the OIT system
to the software
Displaying the
IP address of the device
Setting the IP address
of the PC
Note!
Before carrying out the initial commissioning of an OIT system, you must install the latest
version of the Vision Configurator software on your PC/laptop. An up-to-date description of
the Vision Configurator software can be found on our website at http://www.pepperl-
fuchs.com.

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OIT500-F113-B12-CB3
Mounting and Installation
3.2 Mounting the OIT System
3.2.1 Operating Distance
The operating distance is the distance from the glass pane of the OIT system to the code
sheet. The OIT system is set to a reading distance of 380 mm by default.
Figure 3.3 Operating distance (top view)
Warning!
Danger to life due to defective mounting
Errors during mounting can cause life-threatening injuries and significant property damage.
Ensure the installation is performed only by sufficiently trained and qualified personnel.
Trained and qualified personnel have relevant experience in this area. They know and
understand the rules and standards for the components and systems.
Prior to mounting, ensure that the plant is de-energized.
The device is relatively heavy. Handle the device carefully.
Note!
Avoid bright areas in the background when mounting the code plate. The code plate must be
brighter than the background. If this is not the case, reading may be impossible.
300 ... 450 mm
170 mm
470 ... 620 mm
OIT500

OIT500-F113-B12-CB3
Mounting and Installation
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Permissible Code Sheet Displacement for CB1 Code Sheets
Figure 3.4 X/Y direction for the displacement of OIC-xxxx-CB1 Code sheet.
Figure 3.5 Permissible displacement of read-only tag ±X and ±Y depending on reading
distance Z
A reading window in the X and Y direction determines the permissible displacement of read-
only tags. The graphic shows that as the operating distance increases, the possible code sheet
displacement increases. The graphic is applicable provided that the code sheet is parallel with
the OIT system and the center of the code sheet is shown on the optical axis of the lens.
Z
X
Y
Code sheet displacement in X- and Y-direction
ΔX
ΔY
Working distance in Z-direction
0
10
20
30
40
50
60
70
80
Operating distance Z/mm
ΔX
ΔY
Read range
ΔX and ΔY/mm
300 350 400 450 500

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OIT500-F113-B12-CB3
Mounting and Installation
Permissible Reading Window Displacement for CB1 Code Sheets
Figure 3.6 X/Y direction for the displacement of OIC-xxxx-CB1 code sheets
Reading Windows for OIC-xxxx-CB1 Code Sheets
Code sheet displacement in the X and Y direction
ΔX
ΔY
Reading window in the X and Y direction
X
Y
-200
-150
-100
-50
0
50
100
150
200
Y/mm
Operating distance Z/mm
-200
-150
-100
-50
0
50
100
150
200
X/mm
Operating distance Z/mm
Reading window in the X direction Reading window in the Y direction
Read range Read range
300 350 400 450 500
300 350 400 450 500

OIT500-F113-B12-CB3
Mounting and Installation
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Permissible Code Sheet Displacement for CB3 Code Sheets
Figure 3.7 X/Y direction for the displacement of OIC-xxxx-CB3 Code sheet.
Figure 3.8 Permissible displacement of read-only tag ±X and ±Y depending on reading
distance Z
A reading window in the X and Y direction determines the permissible displacement of read-
only tags. The graphic shows that as the operating distance increases, the possible code sheet
displacement increases. The graphic is applicable provided that the code sheet is parallel with
the OIT system and the center of the code sheet is shown on the optical axis of the lens.
Code sheet displacement in X- and Y-directionWorking distance in Z-direction
Z
X
Y
ΔX
ΔY
0
10
20
30
40
50
60
70
80
Operating distance Z/mm
ΔX
ΔY
Read range
ΔX and ΔY/mm
300 350 400 450 500

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OIT500-F113-B12-CB3
Mounting and Installation
Permissible Reading Window Displacement for CB3 Code Sheets
Figure 3.9 X/Y direction for the displacement of OIC-xxxx-CB3 code sheets
Reading Window for OIC-xxxx-CB3 Code Sheets
Code sheet displacement in the X and Y direction
ΔX
ΔY
Reading window in the X and Y direction
X
Y
-200
-150
-100
-50
0
50
100
150
200
Y/mm
Operating distance Z/mm
-200
-150
-100
-50
0
50
100
150
200
X/mm
Operating distance Z/mm
Reading window in the X direction Reading window in the Y direction
Read range Read range
300 350 400 450 500
300 350 400 450 500