Peri 019200 Operating and installation instructions

Trolley with Winch
Item no. 019200
Translation of the Original Instructions for Use – Issue 02/2018 UK Edition 03|2023

3
Trolley with Winch
Translation of the Original Instructions for Use
Introduction
Overview
8
9, 10
6
1.2
6.2
Trolley with Winch
1 Basic unit with lifting frame
1.1 Wheel
1.2 Push handle
1.3 Bolt Ø 16 x 65/86, galv.
1.4 Cotter Pin 4/1, galv.
6 Winch with crank
6.1 Hand crank
6.2 Toothed rack
6.3 Locking pawl
8 Holder for connectors
9 Type plate
10 Inspection plate
1
1.1
1.3 + 1.4
6
6.3
6.1
1.3 + 1.4

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Trolley with Winch
Translation of the Original Instructions for Use
Content
Introduction
3 Overview
4 Key
5 Safety instructions
8 Intended use
9 Instructions on use
10 Target groups
12 Storage and transportation
13 Additional technical documentation
13 Cleaning and maintenance instructions
14 Identification markings
14 Inspections
16 Personal protective equipment
16 Load-bearing capacity
17 Permissible weights and heights
Application
20 MULTIPROP System
22 PERI UP Flex Shoring Towers – Standard Connectors
26 PERI UP Flex Shoring Towers – Alternative Connectors
30 PD 8 / PD 8 Eco
Storage and transportation
32 Storage
33 Transportation
Operations
34 Initial operation
35 Transport of load
36 Winch
37 Lowering the Trolley with Winch
Maintenance
38 Mechanics
39 Cleaning
40 Remedial measures for malfunctions
Disposal
41 Procedure
Appendix
42 Components
46 EC Declaration of Conformity
47 EC Declaration of Conformity

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Introduction
Dimension specifications
Dimensions are usually given in mm.
Other measurement units, e.g. cm, are
shown in the illustrations.
Load details are usually given in kg.
Other measurement units, e.g. t, are
shown in the illustrations.
Conventions
Instructions are numbered with:
1. ....., 2. ....., 3. .....
The result of an instruction is shown
by: 
Position numbers are clearly provided
for the individual components and are
given in the drawing, e.g. 1, in the text
in brackets, for example (1).
Multiple position numbers, i.e. alterna-
tive components, are represented with
a slash: e.g. 1 / 2.
Arrows in the illustrations
Pictogram | Definition
Danger / Warning / Caution
Note
To be complied with
Safety shoes
Visual check
Tip
Safety gloves
Safety glasses
Safety helmet
Load-bearing point
Key
Arrow representing an action
Trolley with Winch
Translation of the Original Instructions for Use

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Introduction
Set-up of the safety instructions
Signal word
Type and source of the danger!
Consequences of non-compliance.
 Avoidance measures.
Safety instructions
Safety instruction categories
The safety instructions alert site person-
nel to the risks involved and provide
information on how to avoid these risks.
Safety instructions are featured at the
beginning of the section or ahead of
the instructions, and are highlighted as
follows:
Danger
This sign indicates an extremely hazard-
ous situation which, if not avoided, will
result in death or serious injury.
Warning
This sign indicates a hazardous situation
which, if not avoided, could result in death
or serious injury.
Caution
This sign indicates a hazardous situation
which, if not avoided, could result in
minor or moderate injury.
Information
This sign indicates warning of situations
whereby failure to observe the informa-
tion can result in material damage.
Trolley with Winch
Translation of the Original Instructions for Use

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Introduction
General
When using the PERI Trolley with Winch,
the Instructions for Use and markings are
to be taken into consideration!
Deviations from the standard configura-
tion are only permitted after a further risk
assessment has been carried out by the
contractor.
On the basis of this risk assessment,
appropriate measures for working and
operational safety as well as stability are
to be determined.
The contractor must ensure that the
Instructions for Use provided by PERI
are available at all times for the users
and that they are fully understood!
The contractor can only assign those
persons to independently use the Trolley
with Winch who are actually familiar with
the task!
The PERI Trolley with Winch is to be used
accordingly so that persons are never put
at risk in any way!
Safety instructions
The maximum load-bearing capacity of
the PERI Trolley with Winch must not be
exceeded!
All persons using the Trolley with Winch
must check it before use for obvious de-
fects (e.g. deformations, cracks, fractures,
incomplete labelling) – visual inspection!
Do not use the Trolley with Winch if it is
damaged!
The PERI Trolley with Winch may not be
used in the case of illegible or missing
markings!
The contractor must ensure that the
required personal protective equipment
required for the assembly, modification
or dismantling of the Trolley with Winch
is available and is used as intended.
For a better understanding, detailed illus-
trations are partly incomplete. The safety
installations which have possibly not been
featured in these detailed drawings must
nevertheless be available!
Trolley with Winch
Translation of the Original Instructions for Use

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Introduction
Product-specific
Ensure loads are evenly balanced when
being picked up. Loads must be suffi-
ciently stable both in their form and
position so that the load does not move
during transportation.
The Trolley with Winch may be used only
by those persons who have been suffi-
ciently trained to use it and have also
demonstrated their ability to handle the
equipment to the official representative
of the operator.
All safety installations must be checked
before work begins.
When using the Trolley with Winch, loads
are to be moved only during calm wind
conditions. Safe moving of the elements
must be ensured at all times.
Persons are not permitted to be transport-
ed on the Trolley with Winch nor the load
itself.
Check the functionality of the winch
before every use. Make sure the securing
pawls function correctly.
Always lift up or set down loads smoothly
without any jerking.
Before the moving procedure begins,
remove or secure all loose parts.
Safety instructions
Before releasing the load from the PERI
Trolley with Winch, ensure that the load
is in a safe and secure position.
The PERI Trolley with Winch is to be
positioned and secured to ensure that it
cannot tip over, fall or slide away.
Do not use the PERI Trolley with Winch
in potentially explosive conditions.
Always use the PERI Trolley with Winch
in pairs! When lifting and lowering,
ensure that the load is not tilted.
Apart from the operator, ensure that no
other persons are within the range of
movement.
Do not leave loaded Trolley with Winches
unattended at any time.
The contractor must ensure that no
unauthorized person operates the Trolley
with Winch.
Trolley with Winch
Translation of the Original Instructions for Use

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Introduction
PERI products have been designed for
exclusive use in the industrial and
commercial sectors by suitably trained
personnel only!
These Instructions for Use contain
information for ensuring correct handling
and application.
The product described here is used
exclusively for horizontally moving slab
tables and shoring towers of the following
PERI systems:
MULTIPROP System,
PERI UP Flex Shoring Tower,
PERI UP Flex Shoring Tower Plus,
PERI UP Flex Shoring Tower MDS K,
PD 8 / PD 8 Eco.
The corresponding Connectors are used
for each respective application.
When moving, the Trolley with Winch is
to be used in pairs on a tower / table.
The product described here corresponds
to the relevant provisions and regulations
of the current EC Machinery Directive
2006/42/EC.
These Instructions for Use serve as the
basis for the project-related risk assess-
ment as well as instructions for the
provision and use of the system by the
contractor. However, they do not replace
them.
The Trolley with Winch is to be used at
an ambient temperature from -20 °C to
+60 °C.
Intended use
Technical data
Trolley with Winch
Permissible load-bearing
capacity in centre 1000 kg
Dimensions without Connectors
Width 1.261 m
Length 1.130 m
Min. height 1.540 m
Max. height 2.280 m
Weight 162.0 kg
Total weight with Connectors
Connector MP - Trolley 176.3 kg
Connector PERI UP - Trolley 198.6 kg
Connector Rosett - Trolley 183.5 kg
Connector Rosett Plus - Trolley 183.2 kg
Connector PD 8 - Trolley 173.0 kg
Trolley with Winch
Translation of the Original Instructions for Use

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Introduction
The use in a way not intended or deviating
from the intended use according to the
Instructions for Use represents a misap-
plication with a potential safety risk.
Changes to PERI components are not
permitted.
Only PERI original parts may be used.
The use of other products and spare
parts represents a misapplication with
associated safety risks.
Instructions on use
Trolley with Winch
Translation of the Original Instructions for Use

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Introduction
Target groups
Contractors
These Instructions for Use are intended
for contractors who either
assemble, modify and dismantle the
PERI products, or
use them, e.g. for concreting, or
who have them used, e.g. for forming
operations.
Construction site coordinator
The Safety and Health Protection Coordi-
nator*
is appointed by the client,
must identify potential hazards during
the planning phase,
determines measures that provide
protection against risks,
creates a safety and health plan,
coordinates the protective measures
for the contractor and site personnel so
that they do not endanger each other,
monitors compliance with the protec-
tive measures.
* Valid in Germany: Regulations for Occupational
Health and Safety on Construction Sites 30
(RAB 30)
Competent persons
Due to the specialist knowledge gained
from professional training, work experi-
ence, and recent professional activity, the
competent person has a reliable under-
standing of safety-related issues and can
correctly carry out inspections. Depend-
ing on the complexity of the test to be
undertaken, e.g. scope of testing, type of
testing or the use of certain measuring
devices, a range of specialist knowledge
is necessary.
When handling our products, ensure
that the relevant national guidelines
and regulations in the respective
current version are complied with!
If no country-specific regulations
are available, it is recommended to
proceed according to German
guidelines and regulations.
Trolley with Winch
Translation of the Original Instructions for Use

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Introduction
Qualified persons
PERI products may only be assembled,
modified or dismantled by persons who
are suitably qualified to do so. For the
work to be carried out, the qualified per-
sons must have received instructions**
covering at least the following points:
Explanation of the plan for the assem-
bly, modification or dismantling of the
PERI product in an understandable
form and language.
Description of measures in order to
safely assemble, modify or dismantle
the PERI product.
Designation of the preventive measures
to avoid the risk of persons and objects
falling.
Designation of the safety precautions
in the event of changing weather condi-
tions which could adversely affect the
safety of the PERI product concerned
as well as the personnel.
Details regarding the permissible loads.
Description of any other risks that are
associated with the assembly, modifi-
cation or dismantling procedures.
** Instructions are given by the contractor himself or
a competent person selected by him.
Trolley with Winch
Translation of the Original Instructions for Use

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Introduction
Do not drop the Trolley with Winch.
Ensure that the Trolley with Winch is
correctly stored and transported so that
its position cannot be unintentionally
changed.
Use suitable lifting equipment for trans-
porting the Trolley with Winch.
Only remove the lifting equipment if the
position of the Trolley with Winch can no
longer be unintentionally changed.
When moving the Trolley with Winch, en-
sure that components are picked up and
set down so that unintentional falling over,
falling apart, sliding or rolling is avoided.
The Trolley with Winch is to be moved
and set down on clean, level and suffi-
ciently load-bearing surfaces only.
PERI products must be protected against
the effects of the weather and aggressive
substances!
The areas on the jobsite used to move
the Trolley with Winch must be free of
obstacles, tripping hazards, recesses and
offsets as well as being slip-resistant.
For transportation, the surface used must
have sufficient load-bearing capacity.
Storage and transportation
Trolley with Winch
Translation of the Original Instructions for Use

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Introduction
Cleaning and maintenance instructions
The Trolley with Winch has been
designed for long-term use on construc-
tion sites.
In order to ensure a cost-effective,
technical and safe use over a long period,
it is important to take a value-preserving
approach.
Use PERI original components as spare
parts.
Additional technical documentation
Instructions for Assembly and Use:
– MULTIPROP System
– PERI UP Flex Shoring Tower
– PERI UP Flex Shoring Tower MDS K
– PD 8 Slab Table/Shoring Tower
Trolley with Winch
Translation of the Original Instructions for Use

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Introduction
If no country-specific regulations are
available, it is recommended to proceed
according to German guidelines and
regulations.
The contractor is responsible for deter-
mining the type, scope and periods of the
required inspections relating to the provi-
sion of the lifting accessory. These in-
spections serve to systematically identify
and remedy any safety-related defects.
1. General
The procedure described in this section is
based on the current German regulations
for testing and inspections. The points
listed form the minimum requirements for
the inspection.
The respective regulations of the individual
states and countries where this product is
used must be taken into account.
Inspections
Danger
Risk of injury!
 The Trolley with Winch is not to be
used if the type plate and/or inspection
sticker are unreadable or missing.
Arrange an inspection to be carried out
by a competent person and then attach
new type plate and/or inspection plate!
Type plate
Markings comply with the requirements
of the Machine Directive 2006/42/EC.
(Fig. 1)
Inspection plate
It documents the next inspection date.
Example of PERI inspection plate:
September 2019. (Fig. 2)
Identification markings
Fig. 1
Fig. 2
Trolley with Winch
Translation of the Original Instructions for Use

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Introduction
2. Purpose
Due to the check carried out before initial
operations as well as regularly occuring
inspections of the Trolley with Winch,
it can be ensured that operational and
functional reliability is guaranteed.
3. Responsibility
The contractor must ensure that every
Trolley with Winch is only put into
operation after having been inspected
by a qualified person.
4. Inspection
4.1 Safety check
It must be verified that all defects have
been rectified and any non-functioning
products have been replaced. The inspec-
tion includes a visual and functional
check.
4.2 Visual check
– Deformation, wear and lengthening
of all components.
– Damage due to corrosion.
– Mechanical damage.
– Check bolts, lifting beam hooks and
chain slings for signs of damage.
– Availability of all parts.
– Cracks on welding seams, chain links,
load hooks, and individual components.
– Chain elongation (with chain check
gauge).
– Signs of impermissible heating or
contact with fire.
– Markings must be legible.
4.3 Functional check
– Free and easy movement of moving
parts.
– Adjust minimum and maximum lengths.
– Holes are free of concrete residue.
– Eyes or shackles for fastening purposes
are usable.
– Safety pawls and safety hooks engage.
Implementation of anything beyond the
usual scope of inspection is subject to the
discretion of the qualified person and can
extend to additional checks.
4.4 Measures
If any defects are determined during the
safety check, they must be eliminated
according to the instructions provided by
the qualified person. A new inspection is
to be subsequently carried out.
4.5 Inspection before starting work
operations
– Check load-bearing points and their
respective permissible load-bearing
capacity.
– Check the Trolley with Winch for any
signs of damage.
– Check availability of all parts.
– Check the validity of the inspection
plate.
Trolley with Winch
Translation of the Original Instructions for Use

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Introduction
Perm. load-bearing capacity of the
winch: 1.0 t
(Fig. 3)
Note
Material damage!
 Do not use the Trolley with Winch for
releasing loads!
 Slab tables and shoring towers must
be spindled free of loads before being
picked up!
Warning
Risk of injury!
 Personal protective equipment is to be
worn during moving procedures and all
set up and modification work.
Trolley with Winch
Translation of the Original Instructions for Use
Fig. 3
1,0t
Load-bearing capacity
Personal protective equipment

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Introduction
Trolley with Winch
Translation of the Original Instructions for Use
Permissible weights and heights
Total weight
Tower / Table
Longitudinal direction of travel
Table height up to
Transverse direction of travel
Table height up to
0 – 300 kg 600 cm 600 cm
301 – 400 kg 700 cm 650 cm
401 – 500 kg 800 cm 700 cm
501 – 600 kg 800 cm 700 cm
601 – 800 kg 800 cm 650 cm
801 – 1000 kg 750 cm 600 cm
1001 – 1200 kg 700 cm 550 cm
1201 – 1400 kg 650 cm 550 cm
1401 – 1600 kg 650 cm 500 cm
1601 – 2000 kg 600 cm 500 cm
Total weight
Tower / Table
Longitudinal direction of travel
Table height up to
Transverse direction of travel
Table height up to
201 – 300 kg 400 cm 300 cm
301 – 400 kg 550 cm 370 cm
401 – 500 kg 700 cm 430 cm
501 – 600 kg 850 cm 500 cm
601 – 800 kg 850 cm 560 cm
801 – 1000 kg 850 cm 650 cm
Table 1
Table 2
Prerequisites in the direction of travel:
MULTIPROP ≥ MRK 137.5
PERI UP Flex Shoring Tower ≥ UH Plus 150
PERI UP Flex Shoring Tower Plus ≥ UH Plus 150
Prerequisites in the direction of travel:
PERI UP Flex Shoring Tower MDS K ≥ UH Plus 150

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Introduction
MULTIPROP
Permissible MRK Frames for tables and towers
Trolley with Winch
Translation of the Original Instructions for Use
Weight of table Longitudinal direction of travel
Table height up to
Transverse direction of travel
Table height up to
0 – 300 kg 300 cm 250 cm
301 – 400 kg 400 cm 300 cm
401 – 500 kg 500 cm 350 cm
501 – 600 kg 600 cm 400 cm
601 – 2000 kg 670 cm 500 cm
Aluminium frame
Perm. lifting capacity
MRK 296 350 kg
MRK 266 – 225 440 kg
MRK 201.5 560 kg
Steel frame
Perm. lifting capacity
MRK 150 880 kg
MRK 137.5 920 kg
Table 3
Table 4
Table 5
Prerequisites in the direction of travel:
PD 8 / PD 8 Eco Diagonal Brace ≥ DK 150

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Introduction
Warning
Risk of injury!
 Do not exceed the perm. load-bearing
capacity of 1 t per Trolley with Winch.
Calculation example:
The slab table is picked up by the Trolley with Winch on the MRK Frame 150
and moved.
=
=
=
=
=
Result:
From Table 1:
Table weight 801 – 1000 kg
Longitudinal direction of travel: table hight up to 750 cm
Horizontal direction of travel: table height up to 600 cm
From Table 5:
perm. lifting capacity of MRK 150 = 880 kg > 471.5 kg
Trolley with Winch
Translation of the Original Instructions for Use
Table weight: 15m² x 40 kg/m² 600.0 kg
Tower weight: 8x 19.5 kg (MP 350) 156.0 kg
6x 16.3 kg (MRK 150) 98.0 kg
6x 14.9 kg (MRK 296) 89.0 kg
Total weight:
Total weight / Side:
943 kg
471.5 kg
Slab table: ca. 15 m²
MULTIPROP Tower 6.0 m 8x MP 350
6x MRK 150
6x MRK 296

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Application
Connector MP – Trolley
(galv. blue zinc-plated)
Assemble Connectors (2.1, 2.2) so that
the safety pawls (2.3) face outwards in
each case.
(Fig. 4)
Pos Component
2.3 Safety pawl
2.4 Holding pockets
2.5 Winged screws
MULTIPROP System
Trolley with Winch
Translation of the Original Instructions for Use
2.2
2.3
2.1
2.3
Fig. 4
Assembly
Depending on the Connector height,
the Connectors can be mounted at two
positions:
Position I: assembly using holes b + c
Connector height: min. 0.40 m, max. 1.60 m
Position II: assembly using holes a + b
Connector height: min. 0.90 m, max. 2.10 m
(Fig. 5)
1. Turn Connectors (2.1 + 2.2) so that
the holding pockets (2.4) are pointing
upwards and in the direction of moving.
2. Attach to the corresponding holes by
means of the winged screws (2.5).
3. Pre-adjust Connector height with the
Winch (6).
(Fig. 5)
a
b
c
2.3
2.5
6
2.4
Fig. 5