Perkins RT-50 User manual

RT-50/RT-60/
R160T/R190T
Version: EN
Edition: 2018-05
Part Number: 0404-808
Valid From Serial No: 00500 (RT-50 US)
04077 (RT-60 1 spd)
00623 (RT-60 US)
00448 (R160T US)
00461 (R190T US)
Original Instructions
Operation and Maintenance Manual

Please fill in before commissioning the machine:
Model: _________________________
Vehicle Serial Number: _________________________
Year of Manufacture: _________________________
Commissioned on: _________________________
Dealer:
For the Engine Operation & Maintenance Manual,
access the web at: https://www.perkins.com
Select “Operation and maintenance manuals” under the
“Parts and Service” heading at the bottom of the page.
Locate the engine family type and code (first two digits
of your engine serial number) on the engine data plate.
Once identified, select them from the list, then choose
the required language to access your engine manual.

CONTENTS
Introduction .................................................. 2
Safety ........................................................ 5
Technical Data.............................................. 29
Machine Description / Controls..................... 35
Operation ..................................................... 45
Transportation .............................................. 55
Maintenance ................................................ 61
California Proposition 65 .............................. 83
1
Page
The operator must read and understand all the instructions
in this manual before operating the machine.
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1 INTRODUCTION
2
1.1 Product Identification (PIN)
The machine PIN is located on the identification plate, behind and to the left of
the operator seat.
Please state the model of the machine and PIN when making inquiries in regards
to parts, service, or warranty.
1.2 Introduction
Thank you for purchasing your RT-50/RT-60/R160T/R190T Compact Track
Loader. We are confident that the machine you have chosen will provide excellent
performance and efficient operation.
The information contained in this manual is intended to provide the operator with
all necessary information for the proper use of the machine.
It is imperative that this manual be provided to the end user at the time of pur-
chase, prior to operation and kept with the machine at all times. If lost or dam-
aged, contact your dealer immediately to obtain a replacement prior to resuming
operation.
The operator is responsible for the safe operation of the machine.
The operator must read, understand and obey the instructions in both this
and the AEM safety manual for skid steer and compact track loaders prior
to operating or performing maintenance or service on the machine.
Should you need clarification or further explanation of the topics in this manual,
please contact your dealer immediately for assistance.
Information describing special equipment or attachments and their operation are
not included in this manual.
This manual should be stored in the black plastic manual box located inside the
cab enclosure to protect it from the elements.
1.3 Safety Alert Symbol
The safety alert symbol is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
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1 INTRODUCTION
3
1.4 Intended Use
The machine with bucket attachment is intended to be used solely for work con-
sistent with its design. Such work involves loosening, collecting, transporting, and
distributing soil, rock, or similar materials as well as loading these materials onto
trucks, conveyors, or other methods of transport.
After installation of compatible (see section 4.10) special working attachments,
the equipment can be used for corresponding applications.
The operator must follow the operating instructions for any externally supplied
components or attachments.
Any use varying from that described here or any lack of adherence to the operat-
ing instructions, maintenance procedures, or replacement intervals described in
this manual shall be regarded as unintended or improper use. The supplier cannot
be held responsible for any damage resulting from improper use. This risk is
borne solely by the user.
1.5 Bulletin Compliance
It is very important to comply with all safety related bulletins. Bulletins are tied to
the most current owner on record. Therefore, it is important that any new owner
contact their local dealer to register the machine in their name. This will ensure
that they will be notified in the event of a safety related bulletin affecting their
machine.
1.6 Contacting the Manufacturer
If you have questions relating to ownership including, but not limited to: accident
reporting, current owner updates, product applications and safety, standards and
regulations compliance, product modifications, transfer of ownership, please
consult your local dealer as the first point of contact.
1.7 Copyright
This manual is intended for use by personnel responsible for operation, mainte-
nance, repair, and supervision activities involving the machine described within.
This manual is copyrighted. It shall not, either in whole or in part, be reproduced,
transmitted, or used for the purpose of competition without our prior written con-
sent.
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1.8 Warranty
Your machine is warranted under the Compact Track Loader and Utility Vehicle
Standard Limited New Product Warranty (“Warranty”). A copy of the Warranty
certificate is available from your authorized RT-50/RT-60/R160T/R190T
Distributor.
1.9 Environmental Compliance Information
The US RT-50/RT-60/R160T/R190T is equipped with an engine that meets all
applicable EPA regulations.
4
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1 INTRODUCTION

2 SAFETY
5
2.1 Safety Alert System ................................ 7
2.2 Graphical Symbols ................................. 8
2.3 Safety Signs (ANSI) ................................ 12
2.4 General Notes ........................................ 14
2.5 Personal Protection Equipment............... 15
2.6 Hazard Zone........................................... 15
2.7 Operation ............................................... 16
2.8 Stability.................................................. 17
2.9 Transport of Persons............................... 17
2.10 Fire Prevention ..................................... 18
2.11 Crush / Burn Avoidance........................ 19
2.12 Placing Into Operation .......................... 20
2.13 Starting the Machine............................ 20
2.14 Jobsite Safety ...................................... 21
2.15 Parking the Machine ............................ 22
2.16 Towing / Retrieving............................... 22
2.17 Transporting ......................................... 23
2.18 Maintenance ........................................ 24
2.19 Battery ................................................. 26
2.20 Hydraulic Lines / Hoses........................ 27
Page
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This Page Intentionally Left Blank

2.1 Safety Alert System
Safety Alert Symbol
This symbol means: Attention! Be alert! Your safety
is involved!
The safety alert symbol is used to alert you to potential
personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or
death.
This symbol is used as an attention-getting device throughout this manual as well
as on decals and labels fixed to the machinery to assist in potential hazard recog-
nition and prevention.
NOTICE indicates a property damage
message.
Hazard Classification (applies only to ANSI safety signs)
The following signal words used with the safety alert symbol indicate a specific
level of severity of the potential hazard. Signal words used without the safety alert
symbol relate to property damage and protection only. Warnings in this publication
and on the product labels are identified by these symbols.
2 SAFETY
7
DANGER indicates a hazardous situ-
ation which, if not avoided, will
result in death or serious injury.
WARNING indicates a hazardous sit-
uation which, if not avoided, could
result in death or serious injury.
CAUTION, used with the safety alert
symbol, indicates a hazardous situ-
ation which, if not avoided, could
result in minor or moderate injury.
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2 SAFETY
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2.2 Graphical Symbols
Hazard Avoidance
Pictorial Pictorial Description
Hazard: Skin/Oil Injection
Avoidance:
• Relieve internal pressure before
disconnecting any line or fitting.
• Keep away from leaks or pin-
holes.
• Use cardboard to check for leaks.
Fluid injected into skin must be
surgically removed within a few
hours by a doctor familiar with this
type of injury or gangrene will
result.
Hazard: Corrosive
Avoidance: Read and understand
the operator’s manual.
Hazard: Entanglement
Avoidance: Stop machine and
remove key before servicing.
Hazard: Burn/Scald
Avoidance: Allow to cool before
opening.
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2 SAFETY
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Hazard Avoidance
Pictorial Pictorial Description
Hazard: Explosion/Burn
Avoidance:
• Keep all flames/sparks away!
• No Smoking!
• Read and understand all
manuals.
Hazard: Fall
Avoidance: Use the provided
access system when entering or
exiting the machine.
Hazard: Fall
Avoidance: No Riders.
Hazard: Burn
Avoidance: Do not touch hot
surfaces.
Hazard: Crush
Avoidance: Fasten seat belt.
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2 SAFETY
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Hazard Avoidance
Pictorial Pictorial Description
Hazard: Entanglement
Avoidance: Stop machine and
remove key before servicing.
Hazard: Rollover / Ejection
Avoidance: Carry loads low, keep
heaviest end of machine uphill at
all times while operating on
inclines.
Hazard: Fall
Avoidance: Do not use the bucket
or attachment as a work platform.
Hazard: Crush
Avoidance: Stay clear of moving
machine.
Hazard: Crush
Avoidance: Keep clear of lift arms
and attachments.
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2 SAFETY
11
Hazard Avoidance
Pictorial Pictorial Description
Hazard: Crush
Avoidance: Install lift arm brace
before servicing.
Hazard: The safety alert symbol is
used to alert you to potential per-
sonal injury hazards. Obey all safe-
ty messages that follow this sym-
bol to avoid possible injury or
death.
Avoidance: Read and understand
the operator’s manual.
Hazard: Fire
Avoidance: Read and understand
the operator’s manual.
Hazard: Explosion / Burn
Avoidance: No smoking. Keep all
open flames and sparks away.
Stop engine before adding fuel.
2030-41
7
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2.3 ANSI Safety Sign Location
The safety signs are located in/on the machine as indicated. (Descriptions of the
symbols are provided in section 2.2)
Key
1. Fall hazard
2. Crush hazard (lift arms)
3. Fire hazard (read manual, inside cab)
4. Skin (oil) injection hazard (outside of cab)
5. Burn hazard (engine compartment)
6. Explosion / burn hazard (read operator’s manual, engine compartment)
7. Tie down location
8. Clean undercarriages notice
9. Crush hazard (run over)
10. Crush hazard (lift arm brace)
2 SAFETY
12
CRUSH HAZARD
Contact with moving machine can
result in death or serious injury.
Keep clear of moving machine.
2030-593
Crush Hazard
Death or serious injury can result
from contact with moving lift arm or
attachment.
Keep clear of lift arms and
attachments. 2030-592
Crush Hazard
Death or serious injury can result
from contact with moving lift arm or
attachment. Install lift arm brace prior to servicing.
2030-594
Burn Hazard
Hot fluid under pressure can scald.
Allow the machine to cool thoroughly
before opening.
2030-595
Fall Hazard
Serious injury or death can result
from falling.
Use the provided access system when
entering or exiting the machine.
2030-597
Injection Hazard
Escaping fluid under pressure can
penetrate skin, causing serious injury.
• Relieve internal pressure before
disconnecting any line or fitting.
• Keep away from leaks or pinholes.
• Use cardboard to check for leaks.
Fluid injected into skin must be surgi-
cally removed within a few hours by a
doctor familiar with this type of injury
or gangrene will result. 2030-602
Fire Hazard
Flammable debris can collect near hot
components and lead to a fire.
Read Operator’s manual
Keep engine, exhaust and chassis
areas free of debris. 2030-599
Explosion/Burn Hazard
Will cause death, burns or
blindness due to ignition of
explosive gasses or contact
with corrosive acid.
• Keep all flames/sparks
away!
• No Smoking!
• Read and understand
all manuals prior to
operation. 2030-603
1
4
2
35
6
7
10 9
Inspect undercarriages daily for
accumulation of debris. If debris
is present, clean thoroughly with
a pressure washer. If debris is
allowed to build up, it can cause
premature component wear and
decrease machine performance.
2085-253
NOTICE
8
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Note:
Safety signs are designed and fitted to the product to warn of possible dangers,
and MUST be replaced immediately if they become unreadable or lost. If the
product is repaired and parts have been replaced on which safety signs were
fixed, be sure new safety signs are fitted before the product is put into service.
Key (continued)
11. Not For Consumers (on both sides of the cab and also inside the cab)
12. Skin (oil) injection hazard (outside of cab)
13. Crush hazard (lift arm brace)
14. Crush Hazard (Lift arms)
15. Fall hazard / rollover Hazard / read operator’s manual (inside cab)
16. Crush / fall hazards (inside cab)
17. Crush (run over) hazard
18. Clean undercarriages notice
19. Tie down location
20. Explosion / burn hazard (read operator’s manual)
21. Burn hazard (engine compartment)
22. Belt/fan entanglement hazard (engine compartment)
2 SAFETY
13
Burn Hazard
Contact with hot surfaces can
cause burns.
• Do not touch hot
components!
• Allow the machine to
cool thoroughly prior to
servicing. 2030-601
Entanglement Hazard
Rotating parts can cause personal injury.
Keep away from fan and belt while the
engine is running. Stop engine before
servicing.
2030-600
CRUSH HAZARD
Contact with moving machine can
result in death or serious injury.
Keep clear of moving machine.
2030-593
Read Operator’s Manual
Read and understand the operator’s manual
and all safety signs prior to operating or
maintaining the machine.
Improper operation or maintenance can re-
sult in serious injury or death.
No Riders
Fall Hazard
Falling from a machine can result in serious
injury or death.
Carry loads low. Load unload and turn on
level ground. Travel on inclines with heaviest
end of machine uphill.
Rollover/Ejection Hazard
Serious injury or death can result.
2030-598
Fasten Seat Belt
Crush Hazard
Rollover can crush and result in serious injury or death.
Do not use the bucket/attachment as a work platform.
Fall Hazard
Falling can result in serious injury or death.
2030-596
Crush Hazard
Death or serious injury can result
from contact with moving lift arm or
attachment.
Keep clear of lift arms and
attachments. 2030-592
Injection Hazard
Escaping fluid under pressure can
penetrate skin, causing serious injury.
• Relieve internal pressure before
disconnecting any line or fitting.
• Keep away from leaks or pinholes.
• Use cardboard to check for leaks.
Fluid injected into skin must be surgi-
cally removed within a few hours by a
doctor familiar with this type of injury
or gangrene will result. 2030-602
21 22 12
14
15
16
17
19
Crush Hazard
Death or serious injury can result
from contact with moving lift arm or
attachment. Install lift arm brace prior to servicing.
2030-594
13
Inspect undercarriages daily for
accumulation of debris. If debris
is present, clean thoroughly with
a pressure washer. If debris is
allowed to build up, it can cause
premature component wear and
decrease machine performance.
2085-253
NOTICE
18
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ATTENTION
This equipment is intended for
industrial/commercial use by
professional contractors and their
trained employees.
This equipment is not
intended for use by
consumers.
2076-394
11
Explosion/Burn Hazard
Fuel and fumes can explode
and burn, resulting in death or
serious injury.
No smoking.
Keep all open flames and
sparks away.
Stop engine before adding
fuel. 7011-205
20

2.4 General Safety Notes
• It is the responsibility of the operator to be aware of his/her surroundings at
all times. Keep a safe distance from bystanders at all times during
operation. Always look in the direction of travel.
• Read and understand all safety signs, the operator’s manual and the AEM
safety manual for this type of equipment prior to operation.
• If safety signs are obstructed by dirt or debris, clean them using mild soap
and water prior to operation. DO NOT use solvent based cleaners, as they
may damage the safety sign material.
• If safety signs are damaged or illegible, replace them immediately, prior to
operation.
• Never jump off of the machine. Instead use the hand holds and step
designed for entering and exiting the machine. Face the machine and use
three points of contact (defined as: one foot and two hands, or one hand
and two feet) to ensure your safety.
• Ensure the access system (step and handholds) are clean prior to entering
or exiting the machine.
• Do not use any method of operation, inspection, or maintenance that may
impair safety.
• This machine is only to be used when properly equipped for the task to be
performed and when properly inspected and maintained to ensure safe
operation.
• The manufacturer’s instructions regarding operation, inspection, mainte-
nance, repair and transportation must be followed.
• Never place the machine into operation without having first performed a
thorough walk-around inspection and making any necessary repairs or
adjustments.
• Safety devices on the machine shall not be deactivated or removed.
• Do not make any changes, additions or conversions to the machine that
could have a negative effect on safety without the manufacturer’s written
approval.
• It is the responsibility of the operator to communicate intentions for
work (machine movement) to anyone standing or working nearby, prior to
operation.
2 SAFETY
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2.5 Personal Protection Equipment
The machine is designed to accommodate and protect an operator during opera-
tion from foreseeable injury when used as intended and when equipped prop-
erly for the task(s) being performed. Operators should not wear rings, scarves,
open jackets, and should ensure that all clothing is tightly secured. Long hair
should be restrained. Personal Protective Equipment (PPE) must be worn in the
absence of an enclosed cab. In this case PPE would include, but not be limited to,
safety glasses. The use of some attachments may require additional PPE, such as
hearing protection, hardhat, gloves, and steel-toed shoes. In some applications
high visibility/reflective jackets are required.
Personal protection equipment is also recommended when performing mainte-
nance or service on a machine. Always wear appropriate protective equipment for
working conditions when working on or around the machine. Loose clothing
should not be worn and long hair should be restrained. Wear hard hats, protective
face/eyewear, safety shoes and any other equipment necessary to ensure your
safety and the safety of others around you as you work.
2.6 Hazard Zone
The hazard zone encompasses the area around the machine in which persons
may be injured by movements of the machine during operation, its attachments,
or by falling loads.
Do not position yourself or allow anyone else within this hazard zone during
machine operation. Keep a safe distance to ensure your safety while the machine
is in operation.
If someone enters the hazard zone, the operator must stop all work and give a
warning signal to the person who may be in danger to leave the hazard zone.
Work should not resume until all persons have vacated the hazard zone.
To minimize the possibility of a crushing hazard, a safe, sufficient distance (min.
1.6 ft (0.5 m)) must be kept from solid objects, e. g. buildings, slopes, scaffolding,
other machines, etc. If that distance cannot be kept, fence off the area between
solid construction elements and the working range of the machine.
If conditions are such that the machine operator’s view of the driving and working
zone is restricted, he must be guided or the driving and working zone must be
secured by means of a solid barricade.
2 SAFETY
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2.7 Operation
Earth moving machines are only to be operated and serviced by individuals who:
• are physically and mentally able to operate and / or service the
machine in a safe manner.
• have been instructed in the proper operation or maintenance of the
machine and have demonstrated competence in these areas.
• can be trusted to perform their assigned duties in a safe and reliable
manner.
• are of the legal minimum age for performing such duties.
It is the responsibility of the operator to:
• read, understand and obey the instructions in this manual and the AEM
safety manual for skid steer and compact track loaders.
• maintain a safe distance from bystanders at all times and always look in the
direction of travel.
• use the machine in accordance with its intended use (section 1.4).
• inspect the machine prior to operation and perform any necessary checks,
adjustments or repairs to ensure safe operation.
• familiarize him/herself with the local jobsite conditions and immediately
remedy any fault that may compromise safety.
• use the machine in accordance with the appropriate local jobsite
organization system to ensure safe coordination with other machines,
vehicles, and people on the jobsite.
Investigate any jobsite prior to operation to determine whether any special haz-
ards exist. Take necessary measures to eliminate or reduce any hazard.
Do not operate the machine in unsafe conditions including, but not limited
to: in inclement weather (example: electrical storm), near overhead electric lines,
in enclosed areas without proper ventilation, in contaminated areas without nec-
essary safety equipment and personnel.
Turning the key to the off position while the machine is in motion (as described
below) should be done only in an emergency. If done, the machine will stop
abruptly.
To stop all machine movement in case of emergency:
• Turn the ignition key to the off position (item 15, section 4.1).
2 SAFETY
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2.8 Stability
The machine must always be operated with caution in order to maximize machine
stability and guard against the possibility of a rollover.
• Travel only at speeds appropriate for the local conditions.
• Do not exceed the operating capacity of the machine.
• Exercise extreme caution while operating on inclines.
• Avoid operation on steep inclines.
• Do not make sudden changes in direction, move slowly, and always carry
loads low to maximize machine stability.
• Always keep the heaviest end of the machine facing uphill when travelling
on an incline.
• When operating on any surface other than firm and level ground, use extra
caution. Decrease work speeds, limit load size and make any other
necessary adjustments to maximize your safety and that of others in the
work area.
2.9 Transporting Persons
• The machine must not be used to transport persons.
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2.10 Fire Prevention
Compact Track loaders have components that operate at high temperatures. It is
important to observe all inspection, operation and maintenance guidelines to min-
imize the possibility of fire.
• Turn the engine off when refueling.
• When refueling or charging the battery, do not smoke or allow open flame
near the machine.
• Always start the engine according to the procedure in the operating
instructions.
• Inspect and clean the radiator/oil cooler, engine compartment, exhaust
system and other areas where there may be hot or rotating parts daily (or
as needed). In some work environments, flammable debris including but
not limited to: leaves, straw, wood particles (dust), and similar items can
accumulate in these areas and can lead to fire.
• Check the electrical system regularly. Have any faults such as loose
connections, burnt fuses, glow lamps and damaged wiring repaired by
professional personnel immediately.
• Regularly check all lines, hoses and threaded couplings for leaks and
damage. Repair leaks immediately and replace any defective parts. Oil leaks
can easily lead to a fire. NEVER use bare hands to check for hydraulic
leaks! Pressurized fluid (oil) can penetrate skin and cause gangrene. If
injection occurs, seek medical attention immediately!
• Do not use any starting aids containing ether to start diesel engines with
pre-heat systems! Use of starting aids of this nature can cause an
EXPLOSION!
• Familiarize yourself with the location of any fire extinguishers (if equipped)
in/on the machine and how to use them as well as local options for
reporting and fighting fires should one occur.
Fuel Handling Precautions
•Do not smoke or allow open flame near fueling operations.
• Always maintain control of the fuel filter nozzle when filling the tank.
• Do not fill the fuel tank to capacity, allow room for expansion.
• Clean up fuel spills immediately.
• Tighten the fuel tank cap securely. Should the cap become lost or damaged,
replace it immediately with the original manufacturer’s recommended
replacement cap to ensure proper venting and function.
• Never use fuel for cleaning purposes.
• Always use the correct fuel grade for the operating season.
2 SAFETY
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