Perko SOLAR-Ray 800 Series User manual

SOLAR-Ray
®
Marine Searchlight
with Distant Electric Control
Model 0887
1/12 0887-PTD-51D
16490 N.W. 13th Avenue • Miami, FL 33169-5707 • Phone: [phone] • Fax: [phone]
We Make it Right, Right Here!!

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1. GENERAL
This manual contains a description, installation procedure and simplified diagrams of the
SOLAR-Ray®Searchlight with Distant Electric Control, Model 0887.
2. DESCRIPTION
The Model 0887 (Figure 1) combines an incandescent SOLAR-Ray®Marine Searchlight, with
electrical control of azimuth and elevation and with the added advantage of remote control
locations. The Model 0887 has a rotating base and gear assembly activated by two motors
housed in a base. The motors are controlled by switches on master control unit or slave control
unit (Figure 2). 12/24V D.C. or 115 VAC versions can be supplied.
Model No. Description
0887 Solar-Ray®Marine Searchlight with D.E.C., Essentially a Model 885
Searchlight
head modified to mate with the Model 855 Distant Electric Control.
855 Distant Electric Mount only. It is part of the model 0887 Complete Searchlight
System. Not available separately due to integration with the searchlight head.
3. INSTALLATION
Prior to installing the Model 0887 Mount, a horizon-
tal mounting surface must be provided on which
the Model 0887 will rest. A 1/2 inch thick flat
steel plate or equivalent attached to a suitable
superstructure is satisfactory. The mounting
surface is provided by the installer. The 1/2
inch plate, 12-5/8 inch minimum diameter
must have a hole pattern comprised of four
1/2-13 tapped holes on a 11-3/32 inch bolt
circle to match the mounting holes in the
Model 0887. Refer to Interconnection Schematic
Diagrams (Figure 4), and the notes on Figure 3A or
3B (120VAC or 12/24V D.C. Version) to determine elec-
tric cabling for system hook-up.
4. MAINTENANCE
For Distant Electric Base troubleshooting, refer to interconnection/schematic diagrams of the
Model 0887 Mount, Figure 3. Twice yearly, apply commercial grade marine lubricant (grease) to
gears. Check for loose electrical connections, and integrity of the case seal.
Mounting Hole Orientation

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Figure 1. SOLAR-Ray
®
Distant Electric Mount, Model 0887

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FIGURE 2.
SOLAR-RAY®MASTER OR SLAVE CONTROL A6
9”
8-3/8”
5/16”
5/16”
4-5/8”
4-7/8”
6”
5-3/8”
8-1/4”

6 CONDUCTORS NO. 14 AWG
(CUSTOMER FURNISHED)
L1
L2
5
6
Figure 3A. SOLAR-Ray
®
Searchlight
with Distant Electric Mount.
Model 0887 Schematic Diagram For 120 VAC Mount
SWITCH
DIAGRAM
SWITCH TABLE
S/L HEAD SWITCH
MOTION COMBINATIONS
RIGHT A1 & 3, C1 & 3
LEFT A2 & 4, C2 & 4
UP B1 & 3, D1 & 3
DOWN B2 & 4, D2 & 4
NOTES:
1. Master and Slave Controls are identical, interchangeable and are connected
in parallel to each other.
2. TB1 can be connected to Slave TBC instead of Master Control TBC if more
convenient.
3. Electrically ground all controls and fixtures. Use ground conductor in cable
when possible
CUSTOMER FURNISHED COMPONENTS INCLUDE:
❏Waterproof junction box within 2 feet of Searchlight Head.
❏4 Conductors No. 14 AWG, from Master Control to Waterproof Junction Box.
❏6 Conductors No. 14 AWG, from Master Control to Slave Control, if installed.
❏3 Conductors No. 12 AWG, from Lamp Power Source to Master Control, (and
then to Slave Control, if Installed), then to Waterproof Junction Box.
5A Rev 1 - 5/2005

From Lamp Power Source
L1
L2
L1
L2
1 2
TBH
5
6
Figure 3B. SOLAR-Ray
®
Searchlight
with Distant Electric Mount.
Model 0887 Schematic Diagram For 12/24V D.C. Mount
SWITCH
DIAGRAM
SWITCH TABLE
S/L HEAD SWITCH
MOTION COMBINATIONS
RIGHT A1 & 3, C1 & 3
LEFT A2 & 4, C2 & 4
UP B1 & 3, D1 & 3
DOWN B2 & 4, D2 & 4
NOTES:
1. Master and Slave Controls are identical, interchangeable and are connected
in parallel to each other.
2. TB1 can be connected to Slave TBC instead of Master Control TBC if more
convenient.
3 Electrically ground all controls and fixtures. Use ground conductor in cable
when possible
CUSTOMER FURNISHED COMPONENTS INCLUDE:
❏Waterproof junction box within 2 feet of Searchlight Head.
❏4 Conductors No. 14 AWG, from Master Control to Waterproof Junction Box.
❏6 Conductors No. 14 AWG, from Master Control to Slave Control, if installed.
❏3 Conductors No. 12 AWG, from Lamp Power Source to Master Control, (and
then to Slave Control, if Installed), then to Waterproof Junction Box.
5B Rev 2 - 1/2012

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FIGURE 4.
SOLAR-RAY®INTERCONNECTION DIAGRAM
Waterproof
Junction Box
Master Control
Slave Control
Lamp Power Cable (TBC 4, 5)
DEC Control Cable (TBC 10,11,12,13)
From Lamp
Power Source
From D.E.C.
Power Source
DEC and Lamp
Power Cables

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Figure 5. Exploded View of Model 0887

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DEC Spare Parts
See Pg 9
See Page 10
See Pg 12
See Pg 14
See Pg 16
See Pg 13
See Pg 11
See Pg 15

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Item PERKO PERKO
No. Description Qty Component No. Fig. No.
1A Post 4 0855 001A 0855 01A
1B Retainer, Terminal Block 1 0855 001B 0855 01B
1C Terminal Block 1 9521 0064 9521 064
1D Resistor 1 9510 0028 9510 028
1E Screw, Post Retaining 4 3812 3231 0855 01E
1G Lower Base Plate 1 0855 001G 0855 01G
Note: Common Screws, Nuts & Bolts Not Identified as Spare Parts.
DEC Spare Parts - Section 1
Lower Base Plate Assembly (as shown)
Part No. 0855 0010

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Item PERKO PERKO
No. Description Qty Component No. Fig. No.
2A Spur Gear (12 Teeth) 1 0855 002A 0855 02A
2B & 2H Roll Pin - 1/8” x 5/8” 1 4253 900F 0855 02B
2C Spacer Block (Motor Mount) 2 0855 002C 0855 02C
2D Ball Bearing (5/16” I.D.) 1 0855 002D 0855 02D
2E Retainer, Ball Bearing 1 0855 002E 0855 02E
2F Retainer, Sleeve 1 0855 002F 0855 02F
2G Sleeve, Bearing 1 0855 002G 0855 02G
2J Axle 1 0855 002J 0855 02J
2K Spur Gear (60 Teeth) 1 0855 002K 0855 02K
2L Mount Block, Bearing 1 0855 002L 0855 02L
2M & 2N Ring, Retainer & Bearing Ball 1 9551 0036 9551 036
2P Bushing 3/8 O.D. x 1/4 I.D. x 15/16 1 0855 002P 0855 02P
2R Worm Gear 1 9551 0060 9551 060
2S DC Motor (Dayton # 12835) 1 0855 002S 0855 02S
Note: Common Screws, Nuts & Bolts Not Identified as Spare Parts.
DEC Spare Parts - Section 2
Motor & Drive Assembly (as shown)
Part No. 0855 0020

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Item PERKO PERKO
No. Description Qty Component No. Fig. No.
3A & 3H Spur Gear (28 Teeth) 1 0855 003A 0855 03A
3B Reducer, Gear 1 0855 003B 0855 03B
3C, 3L & 3S Roll Pin - 1/8” x 5/8” 1 4253 900F 0855 02B
3D Plate, Motor Mount 1 0855 003D 0855 03D
3E & 3F Ball Bearing & Ring Retainer 1 9551 0036 9551 036
3G Bearing Mount 1 0855 003G 0855 03G
3J Axle 1 0855 003J 0855 03J
3K Worm Gear 1 9551 0060 9551 060
3M Retainer, Sleeve, Bearing 1 0855 003M 0855 03M
3N Sleeve, Bearing 1 0855 003N 0855 03N
3P Ball Bearing 1 0855 003P 0855 03P
3R DC Motor (Dayton # 12835) 1 0855 002S 0855 02S
3T Retainer, Ball Bearing 1 0855 003T 0855 03T
Note: Common Screws, Nuts & Bolts Not Identified as Spare Parts.
DEC Spare Parts - Section 3
Motor & Drive Assembly (as shown)
Part No. 0855 0030

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Item PERKO PERKO
No. Description Qty Component No. Fig. No.
4A & 4C Ring Retainer & Ball Bearing 1 9551 0036 9551 036
4B & 4G Roll Pin - 1/8” x 5/8” 1 4253 900F 0885 02B
4D Worm Gear, Vertical Control 1 9551 0058 9551 058
4E Spacer, Gear 1 0855 004E 0855 04E
4F Worm Gear, Horizontal Control 1 9551 0058 9551 058
4H Tubing, Horizontal Control 1 0855 004H 0855 04H
4J Rod, Vertical Control 1 0855 004J 0855 04J
Note: Common Screws, Nuts & Bolts Not Identified as Spare Parts.
DEC Spare Parts - Section 4
Drive Assembly (as shown)
Part No. 0855 0040

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Item PERKO PERKO
No. Description Qty Component No. Fig. No.
5A Left Leaf, Cover Ring 1 0855 005A 0855 05A
5B Right Leaf, Cover Ring 1 0855 005B 0855 05B
5C Door, Cover Ring 1 0855 005C 0855 05C
5D Left Leaf, Door 1 0855 005D 0855 05D
5E Right Leaf, Door 1 0855 005E 0855 05E
5F Strain Relief 1 0883 HYC0 0855 05F
5G Strain Relief, (1” npt) 1 9551 0070 9551 070
5H Cover Ring, Bottom 1 0855 005H 0855 05H
Note: Common Screws, Nuts & Bolts Not Identified as Spare Parts.
DEC Spare Parts - Section 5
Main Cover Assembly (as shown)
Part No. 0855 0050

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Item PERKO PERKO
No. Description Qty Component No. Fig. No.
6A & 6 C Dowel Pin (3/8” Dia.) 1 4261 F101 0855 06A
6B Bearing 1 9506 0008 9506 008
6D Sliding Stop 1 9506 0036 9506 036
6E Ring, Bearing 1 9506 0010 9506 010
6G Plate, Cover 1 0855 006G 0855 06G
Note: Common Screws, Nuts & Bolts Not Identified as Spare Parts.
DEC Spare Parts - Section 6
Upper Base Plate Assembly (as shown)
Part No. 0855 0060

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Item PERKO PERKO
No. Description Qty Component No. Fig. No.
7A Locking Leaf, Right 1 0855 007A 0855 07A
7B Locking Leaf, Left 1 0855 007B 0855 07B
7C Cover Ring, Top 1 0855 007C 0855 07C
Note: Common Screws, Nuts & Bolts Not Identified as Spare Parts.
DEC Spare Parts - Section 7
Upper Shroud Assembly (as shown)
Part No. 0855 0070

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Item PERKO PERKO
No. Description Qty Component No. Fig. No.
8A Arm 2 9504 0036 9504 036
8B Ring, Bearing 1 9506 0011 9506 011
8C Bearing 1 9506 0009 9506 009
8D Lock Ring 1 9506 0007 9506 007
8E Threaded Ring 1 9506 0005 9506 005
8F Housing, Bearing 1 9506 0034 9506 034
8G Roll Pin - 1/8” x 1” 1 4253 F00F 9551 093
8H Pinion Gear 1 9505 GEAR 0855 08H
8J Stud-Lock 1 9506 0041 9506 041
8M Rotary Plate 1 0855 008M 0855 08M
8N Oil Seal 1 9506 0001 9506 001
8P Boot 1 0314 BOOT 0855 08P
Note: Common Screws, Nuts & Bolts Not Identified as Spare Parts.
DEC Spare Parts - Section 8
Rotary Plate & Support Arms Assembly (as shown)
Part No. 0855 0080