PEUGEOT 208 R2 User manual

USER GUIDE
SYSTEM
Update : 7th of August 2019
www.peugeotsport-store.com
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Summary
-Global system overview
-Looms……......................................................................................................................
-Mandatory sensors........................................................................................................
-Driver system overview
-Functions…………………………………………………………………………………………………………
-Driver’s overview………….…………………………………………………………………………………..
-Dashboard display…………………………………………………………………………………………….
-Gearbox…………………………………………………………………………..……………………..….……
-CAN connexion lost…………………………………………………………………....………….…………
-Accessories………………………………………………………………………..……............................
-Calibration……………………………………………………………………………………………………….
-Display pages……………………………………………………………..………………………...............
-Alarm messages.…………………………………………………………….………….…………………….
-Wintax4 information
-Channel list…………………………………………………………………………………………..............
-BRK outputs………………………………………………………………………..................................
-Engine synchronisation diagnosis………………………………………....................................
P3
P4
P5
P7
P8
P9
P10
P11
P12
P13
P22
P23
P26
P27

Global system overview - Looms
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Essentials sensors :
The following sensors are essentials for the smooth operation of the car. If
one them is not working it may generate some engine and gearbox trouble :
Barrel position
Throttle pedal position
Throttle body angle
Car’s speed
Water temperature (Teau)
Atmospheric pressure (P0)
External temperature (T0)
Knocking sensor
Oil pressure sensor (Poil)
Global system overview –essentials sensors
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Functions
High beam / Dipped
beam // Flash
Dashboard display
Wipper’s speed
GB’s control :
Pull => upshift
Push => downshift
Gearbox lock ( R←N←1 )
ECU
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Functions - BRK
Power
Scroll pages
Short press => scroll page
Long press => switch from driver mode to
mechanic mode
Anti fog lights
- Turn ON the lights (parking or dipped beam)
- Press the anti fog button
Ramp of headlight
- Turn on the high beam
- Press the button in the left to turn ON the
inside lights
- Press the button on the right to turn ON the
outside lights
Horn / crank
Blinkers // Simultaneous right and left press
= hazard light
One press => working during 25s
(Hazard light stops if press on left or right)
Aux // Fuel tank draining
Heater // Engine fan test
Throttle mapping (throttle :1->2->3->2->1)
Starter
Unused
Lights
1st press => parking light
2nd press => dipped beam
3rd press => stop
Mode : Road / Stage
Surface : Gravel / Tarmac
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Reverse gear unlock command
Press the button and use the gearbox shift
Disabled over 30km/h and 3500rpm
Necessary for : 0 R and 1 0
Driver overview
Pedal / throttle body mapping
Several pedal / throttle body mapping are available in stage mode :
Tarmac : 1, 2 or 3
Gravel : 1, 2 or 3
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* : sC= throttle body opening limited to 60 °
*
*

Dashboard display
Information given by the dashboard display
Rev information
LED1 to 4, approaching the upshift rev
Progressive lightening of LED 1 to 4
LED 5 => time to shift
LED 6 => over rev
Alarms
LED 1 et 2
LED 2 fix : low level alarm
LED 2 blink : high level alarm
LED 1 and 2 blink : very high level alarm, risk of damage
LED 4 : Information
LED 4 fix : shift a gear up to save fuel (road mode only)
Buttons
1 : Scroll pages
2: Resetting the fuel consumption
3: Unused
4: Acknowledge the alarm
LED 1 to 6
LED 1 to 4
Buttons
4
3
2
1
1
4
3
2
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Gearbox
Barrel position
If the barrel position sensor is replaced, the following procedure must be followed:
Make sure the gearbox is mechanically in neutral gear then turn the sensor until you have the voltage between 0.995 V
and 1.005 V on the first "mechanic" page.
Incorrect adjustment of the position of the barrel sensor can lead to difficulties in shifting and a reduction in the service
life of the gearbox parts.
Barrel position
Invalid barrel position,
the display show an F
during 1s.
Gear -1 GearF
If the system detects an incorrect barrel
position during more than one second, it will
display the default gear "5".
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CAN connection lost
CAN connexion loss
If the connection between the ECU and the dashboard display is lost, the hazard lights will be ON.
The display will not have any value, as shown below :
Except the loss of information on the display, it does not cause any failure as long as the engine is running.
However once the car is turned off it can be impossible to restart because the ECU does not have the engine
rev information.
If this loss is related to the ECU, replacing it will solve the problem. Only a technical adviser from Peugeot
Sport has the equipment to reload an acquisition table in an ECU.
If this loss of CAN comes from an electrical problem, such as a grounding defect; the connection will return
once the electrical problem has been resolved.
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Accessories
Fuel pump
Operation during 10 seconds after a press on Power;
Operation when the engine is running ;
The pump can be forced to drain the fuel tank: Power OFF, hold down the Aux button and press Power.
Radiator fan(s)
Operation if the water temperature is above 80 °, stop if the temperature is below 75 °;
Shutdown 3 seconds after engine stall ;
The fan(s) can be forced: Power OFF, hold down the Fan button and press Power.
Engine Crank :
To raise the oil pressure before starting and to do the VVT learning ;
It permit also to dewatering engine when the spark plugs are dismounted ;
Power OFF, press the horn button and then press the Start button within 5 seconds ;
You must press the Start button until you reach 5bar of oil pressure.
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Throttle body and pedal calibration
Before the calibration
Engine stop ;
Gearbox in neutral gear.
Procedure
Main switch OFF ;
Depress the accelerator pedal fully and hold;
Main switch ON ;
Wait for a message to appear on the dashboard;
Follow the instructions ;
If the instructions are not followed, the procedure is canceled.
The calibration must be done after :
any throttle body or pedal replacement;
any engine replacement;
any ECU replacement;
any mapping change.
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Display –Starting page
Software’s name
Display configuration’s name
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Display –Stage mode
Gear engaged
Surface
Throttle mapping selected
Engine rev
Oil pressure alarm
Lights
Water temperature alarm
Water
temperature
Oil
pressure
Mode
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Display –road mode
Gear engaged
Engine rev
Lights Speed (km/h)
Brake pads temperature
(option - °C )
Front and rear brake pressure (bar)
Throttle pedal (%)
Throttle body ( °)
Fuel consumption (L)
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Display –Mechanic mode
Barrel sensor setting
Gear engaged
Tension on the two barrel’s strips
In case of replacement of the barrel sensor, you must follow the procedure explained bellow :
- Make sure the gearbox is mechanically in neutral gear.
- Unscrew a little the two screws of the sensor then turn it until the voltage displayed on the first page
"mechanic" is between 0.995 Vand 1.005 V.
- Then tight the two screws.
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Display –Mechanic mode
Diagnosis
Engine diagnosis
Spark plug not connected : one of these icons will be
displayed at the top right of the screen with the number of
the spark plug concerned. Cylinder 1 is on the flywheel side.
Synchronisation
•If you lose engine synchronisation, one of these
icons will appear.
•In case of wrong rev signal : if the value is zero while
the Start button is pressed, an alarm will be
displayed.
Outputs stopped
In case of current protection by the BRK, an alarm will be
displayed.
The output that has been stopped will be displayed on the
diagnostics page.
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Diagnosis
Reverse light
Stop light
Wipers
Beacon
ECU
Map light
Right blinker
Left blinker
Front anti fog
Low beam
Parking lights
Ramp of headlight
- exterior
Ramp of headlight
- interior
High beam
Rear anti fog light
Day lights
Horn
Electrical
windows
Inertial unit
Radio
Heating Electro valve
Starter
Fuel pump
Injection
Throttle body
Reverse gear unlock
Tripmaster
Radiator fan
Lambda (option)
Icons
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Display –Mechanic mode
Engine / Gearbox check
Battery voltage
Throttle pedal (%)
Engine rev
Oil pressure
Atmospheric pressure
Water temperature
Intake air temperatures
Front right speed
Front left speed
Barrel voltage
Richness (if optional
lambda sensor fitted)
Gear engaged
Switch upshift
Reverse gear unlock
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Throttle body (°)

Display –Mechanic mode
Chassis
Gear engaged
Front left speed Front right speed
Car speed*
Front brake pressure
Rear brake pressure
Barrel voltage (2 strips)
Steering angle (option)
20 *: car speed is calculated in relation to other wheel speeds
Throttle pedal (2 strips)
Throttle body (2 strips)