PEZZOLATO TLC 800 Specification sheet

INSTRUCTIONS, USE AND
MAINTENANCE MANUAL
CIRCULAR SAW
TLC 800 / 900 / 1000 / 1200
(verticalwedge)
Issue: 03 / 2004 – Rev. 01

CONTENTS
01
General information of the machine’s maintenance and
use manual 1
1.1 Introduction 1
1.2 Principal cautions 2
1.3 Safe working practices 4
02
General information of the instruction manual
5
2.1 Introduction 5
2.2 Rules 5
2.3 Aim of the document 5
2.4 Use and preservation of the manual 6
2.5 Respect of the rules 6
2.6 Preservation of the manual 6
2.7 Information for the user 7
03
Technical description
8
04
Principal parts of the machine and their positions
9
05
Safety protections and devices
10
5.1 Fixed front carter 10
5.2 Front door wood-cutter side 10
5.3 Back protections 11
5.4 Emergency push-buttons 11
06
Residual risks
12
6.1 Considerations about safety conditions and residual
risks 12
07
Transport of the machine
14
08
Installation (PTO version)
Installation (Kombi version) 16 18
8.1 Use of the machine with electric engine 18
8.2 Connection of the compressor 19
8.3 Control of the air plant’s filter-lubricator assembly 19
Installation (version with trolley)
20
8.5 Lubrication of the lay shaft’s supports of the overgear -
pulley 22
8.6 Lubrication of the universal joint of the shaft/pulley 22
8.7 Control and replacement of the overgear’s oil 22
09
Predisposition
23
9.1 Positioning of the conveyor belt 23
9.2 Adjustment of the conveyor belt tension 23

10 Machine’s control members (computer version) – control
panel 24
Machine’s control members (computer version)
–
push
button panel (D)
Machine’s control members (controls of the cloche)
26
11
Controls to execute before to cut
27
12
Use of the machine
28
13
Control unity for cut
32
14
Control unity for wood
-
splitter
48
15
Routine maintenance
60
15.1 Replacement of the blade 60
15.2 Adjustment of the tension of the angle set’s belts 62
15.3 Adjustment of the tension of the pumps set’s belts 63
15.4 Adjustment of the tension of the pusher’s movement
chain 64
15.5 Lubrication of the pusher’s sliding chain 64
15.6 Adjustment of the pusher’s cylinder 66
15.7 Adjustment of the tracer point’s cylinder 66
15.8 Adjustment of the cylinder for the advancement of
the saw disc 67
15.9 Adjustment of the saw disc return 67
15.10 Control and replacement of the feeding cable of the
pusher’s micro-switch 68
15.11 Replacement of the hydraulic plant’s oil filter 69
15.12 Check of the oil level 69
15.13 Adjustment micro-switch end of stroke pusher 73
15.14 Adjustment micro-switch end of stroke saw disc
return 73
15.15 Interventions on the electric plant 74
16
Machine’s identification plate
75
17
Demolition of the machine
76
1
8
Guarantee
Guarantee certificate 77
Warranty coupon
78

1
CIRCULAR SAW TLC800/900/1000/1200vertical
Chapter 1 CAUTIONS
GENERAL INFORMATION OF THE MACHINE’S
MAINTENANCE AND USE MANUAL
WARNING: This word is used for all the eventuality which can
compromise the integrity of the machine.
They are written in cursive.
CAUTIONS: This word is used for all the eventuality which can
compromise the safety of the operator.
They are written in cursive and, sometimes, in black.
1.1 Introduction
N.B. In all the chapters of this instruction manual, the position of the
attachments and of all the machine’s parts is observed as to the position
of the operator who is confronted with the machine’s frontal side.
FRONT
LEFT
RIGHT
BACK

CIRCULAR SAWTLC800/900/1000/1200vertical
2
Chapter 1 CAUTIONS
1.2 Principal cautions
The protections have been predisposed by the maker to guard
the operator safety.
Never remove protections when the machine is moving.
Never pass near the machine working area. The operator alone
can do it. The operator must not climb on the machine.
You can effect all the maintenance, adjustment and
replacement operations of the blade only after you have
stopped the machine.
During the removing, adjustment and replacement operations of
the blade, wear gloves to avoid possible accidents (the firm
gives a pair of gloves).
When you work put on acoustic protections to protect your ears
from the loud noise of the productive cycle (the firm gives a pair
of gloves).
When you work put on a pair of glasses to protect your eyes
from the sawdust.

3
CIRCULAR SAWTLC800/900/1000/1200vertical
Chapter 1 CAUTIONS
Do not disperse the residual oil but drain it separately to
not foul the environment.
Never intervene on the machine’s oil plant. Particularly, on
the oil pressure adjustment which is fixed by the maker.
During the transport, the machine can turn over.
So before to move the machine check the
disconnectedness and the slope of the road which must
not be more of 5%.
The maker has predisposed warning stickers and symbols
on the machine, in conformity with the regulations, to
notify the operator about the risks which can present when
the machine is working.
Never intervene on the lighting plant before to take the
tension.
Let prevent the use of the machine to people not
assigned.
5%

CIRCULAR SAWTLC800/900/1000/1200vertical
4
Chapter 1 CAUTIONS
1.3 Safe working practices
( Extract by rules on PR EN 1807-1. )
The safety rules are a contribution to the safety, but they can be modified
according to circumstances.
But they must be interpreted with reason.
When the protections are removed replace them in accordance with the maker.
It is important that all operators had been conversant with the instruction manual.
In particular:
a) equipment and working of the machine with the correct use of the pieces
capacity and guide devices and protections
b) safe use of pieces during cutting
c) use of protection goggles and gloves.
When the operator works with the blades he must wear protection gloves in
conformity with the rule n. 89/686/CEE.
The machine must be used by only a person at a time

5
CIRCULAR SAWTLC800/900/1000/1200vertical
Chapter 2 INFORMATION
GENERAL INFORMATION OF THE INSTRUCTIONS
MANUAL
2.1 Introduction
This manual is an help for a correct knowledge and use of your machine: it must be
read in its entirety.
All machines are selling with the INSTRUCTIONS MANUAL .
The operator must keep the instructions manual until the dismantlement of the
machine.
The Pezzolato S.p.A. company denies any responsibility for eventual tamperings of
the instructions manual and modifications of the machine after the delivery.
The maker reserve the copyrights of this manual and forbids the integral and partial
divulgation, in all forms (print, photocopy, microfilm and other methods) and the
elaboration, reproduction and diffusion with systems, legal and physical persons
without approval..
2.2 Rules
Look at the enclosed certification.
2.3 Aim of the document
This manual enable at the operator to get the best of his machine as well as using it
safely.
For this motive the operator:
must place this manual at all operators disposal,
must place this manual at all successive operators disposal.

CIRCULAR SAWTLC800/900/1000/1200vertical
6
Chapter 2 INFORMATION
2.4 Use and preservation of the manual
The manual is directed to all responsible for setting up, starting and operating the
machine.
The manual besides give information about the maintenance interventions and spare
parts orders.
In particular the operator must read the manual for to know:
utilisation conditions of the machine;
work area of the operator;
instructions of :
starting, operating, transport , setting up, assembly and disassembly, maintenance
interventions, training instructions.
2.5 Respect of the rules
Must sure you follow all safety rules in addition to the present manual rules.
2.6 Preservation of the manual
The operator must keep the instructions manual until the dismantlement of the
machine.
Must keep the manual in a safe and dry place and must place it at all operators
disposal..