GMC REDEYE DB305SMS User manual

1
1800W
DOUBLE BEVEL SLIDE
COMPOUND MITRE SAW 305MM
DB305SMS
1800 W KAP- EN VERSTEKZAAG MET
DUBBELE AFSCHUINING, 305 MM
SCIE RADIALE COMBINÉE COULISSANTE
À DOUBLE INCLINAISON 305 MM 1800 W
ZUG-, KAPP- UND GEHRUNGSSÄGE,
305 MM, 1800 W
TRONCATRICE SCORREVOLE A DOPPIA
SMUSSATURA 305MM 1800W
SIERRA INGLETADORA DE DOBLE
BISEL 305 MM 1800 W
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English 4
Nederlands 20
Français 36
Deutsch 52
Italiano 70
Español 88
1800W
DOUBLE BEVEL SLIDE COMPOUND MITRE SAW 305MM
DB305SMS
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Contents
Introduction 4
Guarantee/Purchase Record 4
Description of Symbols 5
CE Declaration of Conformity 5
Specification 6
General Safety 6
Safety Rules for Laser Lights 8
Circular Saw Safety 8
Product Familiarisation 10
Intended Use 11
Unpacking Your Tool 11
Before Use 11
Operation 14
Maintenance 17
Storage 17
Disposal 18
Troubleshooting 19
Introduction
Thank you for purchasing this GMC tool. This manual contains
information necessary for safe and effective operation of this product.
This product has unique features and, even if you are familiar with
similar products, it is necessary to read this manual carefully to ensure
you fully understand the instructions. Ensure all users of the tool read
and fully understand this manual..
Guarantee/Purchase Record
To register your guarantee visit our web site at
www.gmctools.com and enter your details*.
Your details will be included on our mailing list (unless indicated
otherwise) for information on future releases. Details provided will not
be made available to any third party.
Date of Purchase:
Model: DB305SMS
Serial Number:
(located on motor housing)
Retain your receipt as proof of purchase.
If registered within 30 days of purchase GMC guarantees to the
purchaser of this product that if any part proves to be defective due
to faulty materials or workmanship within 24 MONTHS from the date
of original purchase, GMC will repair or, at its discretion, replace
the faulty part free of charge. This guarantee does not apply to
commercial use nor does it extend to normal wear and tear or damage
as a result of accident, abuse or misuse.
* Register online within 30 days of purchase.
Terms & conditions apply.
This does not affect your statutory rights.
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Description of Symbols
The rating plate on your tool may show symbols. These represent
important information about the product or instructions on its use.
CE Declaration of Conformity
The undersigned: Mr Darrell Morris
as authorised by: GMC Tools
Declares that the
Identification code: DB305SMS
Description: 1800W Double Bevel Slide Compound Mitre Saw 305mm
Conforms to the following directives and standards:
• Machinery Directive 2006/42/EC
• Low Voltage Directive 2006/95/EC
• EMC Directive 2004/108/EC
• RoHS Directive 2011/65/EU
• EN 61029-1: 2000+A11+A12
• EN 61029-2-9: 2002
• EN 60825-1: 1994+A1+A2
• EN 55014-1:2006+A1
• EN 55014-2:1997+A1+A2
• EN 61000-3-2:2006+A1+A2
• EN 61000-3-11:2000
Notified body: TUV Rheinland, Shanghai, China
The technical documentation is kept by GMC Tools
Date: 16/08/13
Signed:
Director
Name and address of the manufacturer:
Powerbox International Ltd., Boundary Way, Lufton Trading Estate,
Yeovil, Somerset, BA22 8HZ, United Kingdom
Wear hearing protection
Wear eye protection
Wear breathing protection
Wear head protection
Class II construction
(double insulated for additional protection)
Conforms to relevant legislation and
safety standards.
Read instruction manual.
Environmental Protection
Waste electrical products should not be disposed of with
household waste. Please recycle where facilities exist.
Check with your local authority or retailer for recycling
advice.
LASER warning!
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Specification
Voltage: 230-240V~ 50Hz
Input power: 1800W
No load speed: 5000min-1
Ingress protection: IP20
Laser - class 2: λ 650nm, power ≤ 1mW
Max blade size: Ø305mm
Bore: Ø30mm
Supplied blade: Ø305 x Ø30 x 3.2mm x 32T
Mitre table angles: 0° to 52° left & right
Bevel cuts: 0° to 45° left & right
Straight cut:
0° x 0°: 305mm x 95mm
Mitre cut:
45° (L&R) x 0°: 215mm x 95mm
52° (L&R) x 0°: 186mm x 95mm
Bevel cut:
0° x 45° (R): 305mm x 42mm
0° x 45° (L): 305mm x 52mm
Compound mitre cut:
45° (R) x 45° (R): 215mm x 42mm
52° (R) x 45° (R): 186mm x 42mm
45° (L) x 45° (L): 215mm x 52mm
52° (L) x 45° (L): 186mm x 52mm
Weight: 25.72kg
As part of our ongoing product development, specifications of GMC
products may alter without notice.
Noise and Vibration Data:
Sound Pressure (LPA): 98dB(A)
Sound Power(LWA): 111dB(A)
Uncertainty: 3dB(A)
Vibration: 7.14m/s2
Uncertainty: 1.5m/s2
The sound intensity level for the operator may exceed 85dB(A) and sound
protection measures are necessary
WARNING: Always wear ear protection where the sound level exceeds
85dB(A) and limit the time of exposure if necessary. If sound levels are
uncomfortable, even with ear protection, stop using the tool immediately
and check the ear protection is correctly fitted and provides the correct
level of sound attenuation for the level of sound produced by your tool.
WARNING: User exposure to tool vibration can result in loss of sense of
touch, numbness, tingling and reduced ability to grip. Long term exposure
can lead to a chronic condition. If necessary, limit the length of time
exposed to vibration and use anti-vibration gloves. Do not operate the tool
with hands below a normal comfortable temperature, as vibration will have
a greater effect. Use the figures provided in the specification relating to
vibration to calculate the duration and frequency of operating the tool.
Sound and vibration levels in the specification are determined according
to EN60745 or similar international standards. The figures represent
normal use for the tool in normal working conditions. A poorly maintained,
incorrectly assembled, or misused tool, may produce increased levels of
noise and vibration. www.osha.europa.eu provides information on sound
and vibration levels in the workplace that may be useful to domestic users
who use tools for long periods of time.
General Safety
WARNING! When using electric power tools, basic safety precautions
should always be followed to reduce the risk of fire, electric shock and
personal injury including the following safety information. Read all these
instructions before attempting to operate this product and save these
instructions for future use.
WARNING: This appliance is not intended for use by persons (including
children) with reduced, physical or mental capabilities or lack of
experience or knowledge unless they have been given supervision or
instruction concerning use of the appliance by a person responsible for
their safety. Children must be supervised to ensure that they do not play
with the appliance.
CAUTION: Use the power tool, accessories and tool bits etc. in accordance
with these instructions, taking into account the working conditions and the
work to be performed. Use of the power tool for operations different from
those intended could result in a hazardous situation.
The term “power tool” in the warnings refers to your mains-operated
(corded) power tool or battery-operated (cordless) power tool.
1) Keep work area clear - Cluttered areas and benches invite injuries
2) Consider work area environment
a) Do not expose tools to rain
b) Do not use tools in damp or wet locations
c) Keep work area well lit
d) Do not use tools in the presence of flammable liquids or gases
3) Guard against electric shock - Avoid body contact with earthed or
grounded surfaces (e.g. pipes, radiators, ranges, refrigerators)
4) Keep other persons away - Do not let persons, especially children,
not involved in the work touch the tool or the extension cord and keep
them away from the work area
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5) Store idle tools - When not in use, tools should be stored in a dry
locked-up place, out of reach of children
6) Do not force the tool - It will perform the job better and safer at the
rate for which it was intended
7) Use the right tool - Do not force small tools to do the job of a heavy
duty tool.Do not use tools for purposes not intended; for example do
not use circular saws to cut tree limbs or logs
8) Dress appropriately
a) Do not wear loose clothing or jewellery, which can be caught in
moving parts
b) Suitable safety footwear is recommended when working outdoors.
c) Wear protective covering to contain long hair
9) Use protective equipment
a) Use safety glasses
b) Use face or dust mask if working operations create dust
WARNING: Not using protective equipment or appropriate clothing can
cause personal injury or increase the severity of an injury.
10) Connect dust extraction equipment - If the tool is provided for the
connection of dust extraction and collecting equipment, ensure these
are connected and properly used
11) Do not abuse the power cable - Never yank the power cable to
disconnect it from the socket. Keep the power cable away from heat,
oil and sharp edges. Damaged or entangled power cables increase
the risk of electric shock
12) Secure work - Where possible use clamps or a vice to hold the
work. It is safer than using your hand
13) Do not overreach - Keep proper footing and balance at all times
14) Maintain tools with care
a) Keep cutting tools sharp and clean makes the tool easier to control
and less likely to bind or lock in the workpiece
b) Follow instruction for lubricating and changing accessories
c) Inspect tool power cables periodically and if damaged have them
repaired by an authorized service facility
d) Inspect extension cables periodically and replace if damaged
e) Keep handles dry, clean and free from oil and grease
WARNING: Many accidents are caused by poorly maintained power tools.
15) Disconnect tools - When not in use, before servicing and when
changing accessories such as blades, bits and cutters, disconnect
tools from the power supply
WARNING: The use of accessories or attachments not recommended
by the manufacturer may result in a risk of injury to persons.
16) Remove adjusting keys and wrenches - Form the habit of
checking to see that keys and adjusting wrenches are removed from
the tool before switching it on
17) Avoid unintentional starting - Ensure switch is in “off’ position
when connecting to a mains socket or inserting a battery pack, or
when picking up or carrying the tool
WARNING: Unintended starting of a tool can cause major injuries.
18) Use outdoor extension leads - When the tool is used outdoors,
use only extension cords intended for outdoor use and so marked.
Use of an extension cable suitable for outdoor use reduces the risk
of electric shock
19) Stay alert
a) Watch what you are doing, use common sense and do not operate
the tool when you are tired
b) Do not use a power tool while you are under the influence of drugs,
alcohol or medication
WARNING: A moment of inattention while operating power tools may
result in serious personal injury.
20) Check damaged parts
a) Before further use of tool, it should be carefully checked to
determine that it will operate properly and perform its intended
function
b) Check for alignment of moving parts, binding of moving parts,
breakage of parts, mounting and any other conditions that may
affect its operation
c) A guard or other part that is damaged should be properly repaired
or replaced by an authorized service centre unless otherwise
indicated in this instruction manual
d) Have defective switches replaced by an authorized service centre
WARNING: Do not use the tool if the on/off switch does not turn it on
and off. The switch must be repaired before the tool is used.
21) Have your tool repaired by a qualified person - This electric
tool complies with the relevant safety rules. Repairs should only
be carried out by qualified persons, otherwise this may result in
considerable danger to the user
WARNING: When servicing use only identical replacement parts.
WARNING: If the power cable is damaged it must be replaced by the
manufacturer or an authorised service centre.
22) Power tool mains plugs must match the mains socket - Never
modify the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and matching
sockets will reduce risk of electric shock
23) If operating a power tool outside use a residual current device
(RCD) - Use of an RCD reduces the risk of electric shock
NOTE: The term “residual current device (RCD)” may be replaced by
the term “ground fault circuit interrupter (GFCI)” or “earth leakage circuit
breaker (ELCB)”.
WARNING: When used in Australia or New Zealand, it is recommended
that this tool is ALWAYS supplied via Residual Current Device (RCD)
with a rated residual current of 30mA or less.
Polarized Plugs (for North America only) To reduce the risk of electric
shock, this equipment has a polarized plug (one blade is wider than the
other). This plug will fit in a polarized outlet only one way. If the plug
does not fit fully in the outlet, reverse the plug. If it still does not fit,
contact a qualified electrician to install the proper outlet. Do not change
the plug in any way.
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Safety Rules for Laser Lights
The laser used in this device is a Class 2 laser with maximum power of
≤1mW and a wavelength of 650nm.
These lasers do not normally present an optical hazard, although staring at
the beam may cause flash blindness.
WARNING: Avoid direct eye contact.
A hazard may exist if you deliberately stare into the beam, please observe
all safety rules as follows:
• The laser shall be used and maintained in accordance with the
manufacturer’s instructions
• Do not switch on the laser light until the tool is ready to cut
• Never aim the beam at any person, and particularly not into the eyes of
any person or animal, or any object other than the workpiece
• Always ensure the laser beam is aimed at a sturdy workpiece without
reflective surfaces. i.e. wood or rough-coated surfaces are acceptable.
Reflective sheet steel or similar is not suitable for laser use as the
reflective surface could direct the beam back at the operator
• Do not change the laser light assembly. Repairs must only be carried
out by the laser manufacturer or an authorised agent. Do NOT
exchange with a different type of laser
CAUTION: Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
Please refer to the relevant EN standards, EN60825-1/A1:2002 for more
information on Lasers.
Circular Saw Safety
WARNING. Before connecting a tool to a power source (mains switch
power point receptacle, outlet, etc.) be sure that the voltage supply is the
same as that specified on the nameplate of the tool. A power source with a
voltage greater than that specified for the tool can result in serious injury to
the user, and damage to the tool. If in doubt, do not plug in the tool. Using
a power source with a voltage less than the nameplate rating is harmful to
the motor.
• Do not allow anyone under the age of 18 years to operate this saw
• When operating the saw, use safety equipment including safety goggles
or shield, ear protection, dust mask and protective clothing including
safety gloves
• Hand-held power tools may produce vibration. Vibration can cause
disease. Gloves may help to maintain good blood circulation in the
fingers. Hand-held tools should not be used for long periods without a
break
• Always use recommended blades with correct size and shape of arbor
holes e.g. diamond or round. Blades that do not match the mounting
hardware of the saw will run eccentrically, causing loss of control
• Whenever possible, use a vacuum dust extraction system to control
dust/waste
• Power tools must always be held by the insulated gripping surfaces
when performing an operation, ensuring protection if the cutting tool
makes contact with its own cord or hidden wiring. Contact with a ‘live’
wire will make exposed metal parts of the power tool ‘live’ and shock
the operator if the insulated gripping surfaces are not used
• Ensure hands are kept away from the cutting area and blade. Keep
one hand on the auxiliary handle or motor housing. If both hands are
holding the tool they cannot be cut by the blade
• Do not attempt to cut material thicker than detailed in the Specifications
section of this manual
• Adjust the cutting depth to the thickness of the workpiece i.e. less than
a full tooth of the blade should be visible below the workpiece
• Ensure that work is correctly supported. Large panels may sag under
their own weight and bind the saw blade. Supports must be placed
under the panel on both sides, close to the line of cut and near the edge
of the panel
• Ensure all supports and power cables are completely clear of the
cutting path
• Always secure the workpiece to a stable platform, ensuring body
exposure is minimised, avoiding blade binding, or loss of control
• For accuracy of cut, and to avoid blade binding, always use a rip fence
or straight edge guide
• Never hold a workpiece in your hand or across your legs whilst cutting
• Always stand at an angle to the tool when operating
Product Wave Length: 650nm,
Output Power: ≤1mW
EN 60825-1:1994+A2:2001+A1:2002
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• Be aware that the blade will project from the underside of the workpiece
• Do not reach beneath the workpiece where the guard cannot protect
you from the blade
• Note the direction of rotation of the motor and the blade
• Inspect the workpiece and remove all nails and other embedded objects
prior to starting work
• Do not apply any sideways or twisting force to the blade whilst cutting
• If a cut does not extend to the edge of the workpiece, or if the blade
binds in the cut, allow the blade to come to a complete stop and lift the
saw out of the workpiece
• Do not attempt to free a jammed blade before first disconnecting the
machine from power
• Do not move the saw backwards at any time whilst cutting
• Beware of projected waste. In some situations, waste material may be
projected at speed from the cutting tool. It is the user’s responsibility
to ensure that other people in the work area are protected from the
possibility of projected waste
• If you are interrupted when operating the saw, complete the process
and switch off before diverting your attention
• The blade bolt and washers were specially designed for your saw. For
optimum performance and safety of operation never use damaged or
incorrect bolt/blade washers
• Periodically check that all nuts, bolts and other fixings have not
loosened, tighten where necessary
The tool must be used only for its prescribed purpose. Any use other than
those mentioned in this manual will be considered a case of misuse. The
user, and not the manufacturer, shall be liable for any damage or injury
resulting from such cases of misuse.
The manufacturer shall not be liable for any modifications made to the tool
nor for any damage resulting from such modifications.
Even when the tool is used as prescribed it is not possible to eliminate all
residual risk factors.
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Product Familiarisation
1. Laser Light Assembly
2. Laser Light On/Off Switch
3. Laser Cover
4. Laser Pitch Control
5. Saw Arm
6. Release Knob
7. Operating Handle
8. Carrying Handle
9. Upper Fixed Blade Guard
10. Clamp Assembly
11. Clamp Assembly Lock (x2)
12. Rotating Blade Guard
13. Guard Retraction Arm
14. Blade Bolt Cover
15. Dust Bag
16. Bevel Lock
17. Bevel Scale
18. 0° Bevel Adjuster
19. Fence
20. 6mm Hex Key
21. Mitre Table
22. Mitre Scale
23. Table Insert (Kerf Plate)
24. Switch Trigger
25. Mitre Lock
26. Spindle Lock
27. Dust Extraction Port
28. Slide Bars
29. Slide Lock
30. Trenching Depth
Adjustment Screw
31. Trenching Stop
32. Trenching Depth Lock Nut
33. 45° Bevel Adjustment
Screw (Left)
34. 45° Bevel Adjustment
Screw (Right)
35. 0° Bevel Adjustment Screw
36. Release Latch
37. Side Support Bars (x2)
38. Side Support Bar Location Holes
(2 Sets)
39. Side Support Bar
Locking Screws
40. Stabiliser Bar
Accessories
The GMC DB305SMS Double
Bevel Sliding Compound Mitre Saw
is supplied with the following
accessories as standard:
• Saw Blade (fitted)
• Workpiece Clamp
• 6mm Hex Key
• Side Bars x 2
• Stabiliser Bar
• Dust Bag
415
20
33
34 3518
1
9
3
7
10
11
12
13
14
17
19
21
22
23
24
25
32
31
30
36
37 38
39
26
6
8
16
27
28
29
40
5
2
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Intended Use
General purpose bench-mounted power tool for cutting through materials
including straight, bevel, angled and compound cuts. The included saw
blade is suitable for wood and man-made composite wood materials. Other
materials can be cut by replacing the saw blade.
Unpacking Your Tool
Carefully unpack and inspect your tool. Familiarise yourself with all its
features and functions.
Ensure that all parts of the tool are present and in good condition. If any
parts are missing or damaged, have such parts replaced before attempting
to use this tool.
1. Using the Carrying Handle (8), carefully lift the saw from the carton and
place it on a level work surface
2. The saw has been shipped with the saw arm locked in the down
position. To release the saw arm, push down on the top of the saw arm,
pull on the Release Knob (6), rotate it 45° and let go. Slowly raise the
saw arm
Before Use
WARNING: Do not lift the saw whilst
holding on to the guards. Use the
Carrying Handle (8)
Transportation
• Lift the mitre saw only when the
saw arm is locked in the down
position, the saw is switched off
and the plug is removed from the
power point.
• Only lift the saw by the Carrying
Handle (8) or outer castings (Fig.
A). Do not lift the saw using the
guard or Operating Handle (7).
Bench mounting
The saw base has holes in each
corner to facilitate bench mounting
(Fig. B).
• Mount the saw to a level,
horizontal bench or work table
using bolts (not supplied) through
the fixing holes in the saw base
• Alternatively, mount the saw on 13mm or thicker plywood, and clamp
the plywood to the work support; this makes it easy to re-locate the
saw, clamping it to a work support wherever needed
CAUTION: Make sure that the mounting surface is not warped as an
uneven surface can cause binding and inaccurate sawing
Stabiliser bar
When the saw is not fitted to a
bench, always fit the Stabiliser Bar
(40) into the holes at the rear of the
saw base (Fig. C). The stabiliser
helps prevent the saw from tipping
backwards when the slide action
is used.
Release knob
The Release Knob (6) is provided for
holding the cutting head down whilst
transporting or storing the mitre saw
(Fig. D). Never use the saw with the
release knob locking the head down.
Slide lock
When tightened, the Slide Lock
(29) prevents the saw head from
sliding. Tighten the slide lock during
transportation (Fig. E)
Mitre table lock
The Mitre Table Lock (25) is used
to lock the table at the desired mitre
angle (Fig. F). The mitre saw cuts
from 0° to 52° both left and right. To
adjust the mitre angle:
1. Loosen the mitre table lock
2. Using the mitre table handle, adjust
the mitre angle to the desired
position. The mitre table features
positive click stops at 0°, 15°,
22.5°, 30° and 45° for quick setting
of common mitre angles
3. Retighten the mitre lock to secure
in position
WARNING. Be sure to tighten the
mitre table lock before making a
cut. Failure to do so could result in
the table moving during the cut and
cause serious personal injury.
A
B
C
D
E
F
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Bevel lock
The Bevel Lock (16) is used to set
the blade at the desired bevel angle
(Fig. G). The mitre saw bevel cuts
from 0° to 45° to the left and right. To
adjust the bevel angle:
1. Loosen the bevel lock and pull out
the 0° Bevel Adjuster (18)
2. Adjust the saw arm to the desired
bevel angle
3. Retighten the bevel lock to secure
in position
WARNING: Be sure to tighten the bevel lock before making a cut. Failure
to do so could result in the saw arm moving during the cut and cause
serious personal injury.
Bevel adjuster
The Bevel Adjuster (18) must be
pulled out before the bevel angle can
be adjusted (Fig. H).
To return the saw arm to the vertical
(0° bevel) position:
1. Move the saw arm to the left and
push in the 0° bevel adjuster
2. Return the saw blade to
the vertical position, it will
automatically stop at the 0° bevel
position
3. Tighten the bevel lock
Clamp assembly
• The Clamp Assembly (10) can be mounted to the fence, either sideof the
saw blade, to suit the task at hand (Fig. I).
• Use the Clamp Assembly Lock (11) at the back of the fence to secure
the clamp assembly in position (Fig. J).
Rotating lower
blade guard
The Rotating Lower Blade Guard
(12) provides protection from both
sides of the blade (Fig. K). It retracts
over the Upper Blade Guard (9)
as the saw is lowered into the
workpiece.
Dust bag
The Dust Bag (15) fits over the Dust
Extraction Port (27) (Fig. L). For most
efficient operation, empty the dust
bag when it is no more than half full;
this allows better air flow through
the bag.
Attaching
the side bars
• The Side Support Bars (37) help
to support the material when
working with long workpieces.
There are two Location Holes
(38) for a support bar on either
side of the table. Loosen the Lock
Screws (39) with the 6mm hex
key. Ensure the side bars are fully
inserted before using them to
support the workpiece (Fig. M).
• The Side Support Bar Locking
Screws (39) must be tightened
to secure the support bars in
position (Fig. N).
I J
G
H
K
L
M
N
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Trench depth adjustment
• In its normal position, the
Trenching Stop (31) permits the
saw blade to cut right through a
workpiece
• When the saw arm is lifted, the
trenching stop can be moved
to the left so that the Trenching
Depth Adjustment Screw (30)
contacts the stop as the saw
arm is lowered. (Fig. O). This
restricts the cut to a ‘trench’ in the
workpiece.
• The depth of the trench can be adjusted with the Trenching Depth
Adjustment Screw (30) (Fig. P) and locked in position with the
Trenching Depth Lock Nut (32) (Fig. Q).
Setting the table square with the blade
1. Make sure that the electrical plug is removed from the power point
2. Push the Saw Arm (5) down to its
lowest position and engage the
Release Knob (6) to hold the saw
arm in the transport position
3. Loosen the Mitre Lock (25)
(Fig. R)
4. Rotate the table (21) until the
pointer is positioned at 0°
5. Tighten the Mitre Lock (25)
6. Loosen the Bevel Lock (16) and set the Saw Arm (5) at 0° bevel (the
blade at 90º to the mitre table). Tighten the Bevel Lock (16) (Fig. S)
7. Place a set square against the
Table (21) and the flat part of the blade (Fig. T).
Note: Make sure that the square contacts the flat part of the saw blade,
not the teeth.
8. Rotate the blade by hand
and check the blade-to-table
alignment at several points
9. The edge of the set square and
the saw blade should be parallel
10. If the saw blade angles away
from the set square, adjust as
follows
11. Use a 13mm spanner or
adjustable spanner to loosen the
lock nut securing the 0° Bevel
Adjustment Screw (35) (Fig. U).
Also, loosen the Bevel Lock (16)
12. Adjust the 0° Bevel Adjustment Screw (35) with the 6mm hex key to
bring the saw blade into alignment with the square (Fig. V)
13. Loosen the 2 Phillips head screws holding the pointer of the Bevel
Scale (17) and adjust the position of the pointer so that it accurately
indicates zero on the scale (Fig. W). Retighten the screws
Q
O
P
R
S T
90°
U
VW
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14. Retighten the Bevel Lock (16) and the lock nut securing the 0° Bevel
Adjustment Screw (35)
Note: The above procedure can also be used to check the angle of the
saw blade to the table at either 45° bevel angle to the left or to the right.
The 45° Bevel Adjustment Screws (33 & 34) are on opposite sides of
the saw arm. You will need a 13mm spanner or adjustable spanner (not
supplied) for the lock nut (Fig. X) and the 6mm hex key for the set screws
(Fig. Y).
Setting the fence square with the table
1. Make sure that the electrical plug is removed from the power point
2. Push the Saw Arm (5) down to its lowest position and engage the
Release Knob (6) to hold the saw arm in the transport position
3. Loosen the Mitre Lock (25)
4. Rotate the Table (21) until the
pointer is positioned at 0°
5. Tighten the Mitre Lock (25)
6. Using the 6mm hex key provided,
loosen the hex screw securing the
top piece of the right hand side
fence (Fig. Z) and remove this top
section
7. Again using the 6mm hex key,
loosen the four screws securing
the Fence (19) to the base (Fig. a)
8. Place a square against the Fence (19) and alongside the Blade (Fig. b)
9. Adjust the Fence (19) until it is
square with the blade
10. Tighten the screws securing the
Fence (19)
11. Loosen the Phillips head screw
holding the pointer of the Mitre
Scale (22) and adjust it so that
it accurately indicates the zero
position on the Mitre Scale (Fig. c)
12. Retighten the screw securing the
mitre scale pointer
13. Replace the top section of the
fence and secure the hex screw using the 6mm hex key
Operation
IMPORTANT: When using this tool, always wear all the safety equipment
required. See ‘Safety’ for details.
Turning on and off
• To turn the saw on, depress and
hold the On/Off Trigger Switch (24)
(Fig. d)
• To turn the saw off, release the on/
off trigger switch
Using the laser guide
system
The laser line generator emits 2
intense narrow beams of pure red light
to guide you as you cut.
It improves operator cutting vision, enables faster set-up, increases
accuracy and improves safety.
WARNING
• Do not stare directly at the laser beam
• Never aim the beam at any person or an object other than the
workpiece
• Do not aim the beam at reflective surfaces as the reflective surface
could direct the beam back at the operator
• Always remember to switch off the Laser On/Off Switch (2) after
finishing a job. Only turn the laser beam on when the workpiece is on
the mitre saw table
1. Mark the line of the cut on the workpiece
2. Adjust the angle of mitre and bevel of the cut as required
XY
Z
ab
90°
c
d
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3. Switch on the Laser Light On/Off
Switch (2) (Fig. e)
4. Clamp the workpiece in position
using the laser lines to align the
blade with the pencil mark on the
workpiece (Fig. f)
Note: To cut to the left-hand side of
the blade, align the left-hand laser
line with the pencil mark. To cut to
the right-hand side of the blade, align
the right-hand laser line with the
pencil mark.
5. Plug in the machine and start the
motor
6. Press the Release Latch (36)
7. When the blade is at its maximum
speed (approximately 2 seconds),
lower the blade through the
workpiece
8. After completing the cut, switch off
the Laser Light On/Off Switch (2)
9. After each use, clean the Laser
Light Assembly (1):
a) Switch off the Laser Light Switch (2) and remove the plug from the
power point
b) With the Saw Arm (5) in the raised position, use a soft brush to dust
away the sawdust build-up around the assembly
Note: Wear eye protection whilst brushing the dust away
Cross-cutting (without slide action)
• When cutting a narrow piece of
wood it is not necessary to use
the slide mechanism. In these
cases ensure that the Slide Lock
(29) is screwed down to prevent
the saw arm from sliding
• A crosscut is made by cutting
across the grain of the workpiece.
A 90° crosscut is made with the
mitre table set at 0° (Fig. g). Mitre
crosscuts are made with the table
set at an angle other than zero
1. Pull on the Release Knob (6) and lift the Saw Arm (5) to its full height
2. Loosen the Mitre Lock (25)
3. Rotate the Mitre Table (21) until the pointer aligns with the desired
angle
4. Retighten the Mitre Lock (25). WARNING: Be sure to tighten the mitre
lock before making a cut. Failure to do so could result in the table
moving during the cut and cause serious personal injury
5. Place the workpiece flat on the table with one edge securely against the
Fence (19). If the board is warped, place the convex side against the
fence. If the concave side is placed against the fence, the board could
break and jam the blade
6. When cutting long pieces of timber, support the opposite end of the
timber with the Side Support Bars (37), a roller stand or a work surface
that is level with the saw table
7. Use the Clamp Assembly (10) to
secure the workpiece wherever
possible.
Note: You can remove the clamp
assembly by loosening the Clamp
Assembly Lock (11) and moving it to
the other side of the table. Make sure
the clamp assembly lock is tight before
using the clamp (Fig. h)
8. Before turning on the saw, perform
a dry run of the cutting operation to
check that there are no problems
9. Hold the Operating Handle (7) firmly and squeeze the Trigger Switch
(24). Allow the blade to reach
maximum speed
10.Press the Release Latch (36) (Fig.
i) and slowly lower the blade into
and through the workpiece
11.Release the Trigger Switch (24)
and allow the saw blade to stop
rotating before raising the blade
out of the workpiece. Wait until the
blade stops before removing the
workpiece
Cross-cutting (with slide
action)
• When cutting wide workpieces,
unscrew the slide lock (29)
1. Pull on the Release Knob (6),
raise the Saw Arm (5) to its highest
position and slide it towards you
(Fig. j)
2. Hold the handle firmly and squeeze
the Trigger Switch (24). Allow the
blade to reach maximum speed
e
f
g
i
h
j
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3. Press the Release Latch (36) and slowly lower the blade into the
workpiece and slide it away from you at the same time until the
workpiece is cut
4. Release the Trigger Switch (24) and allow the saw blade to stop
rotating before raising the blade out of the workpiece. Wait until the
blade stops before removing the workpiece
Bevel cut
• A bevel cut is made by cutting
across the grain of the workpiece
with the blade angled to the fence
and mitre table. The mitre table
is set at the zero degree position
and the blade set at an angle
between 0° and 45° (Fig. k)
• Use the slide action when cutting
wide workpieces
1. Pull on the Release Knob (6) and
lift the saw arm to its full height
2. Loosen the Mitre Lock (25)
3. Rotate the Mitre Table (21) until the pointer aligns with zero on the Mitre
Scale (22)
4. Retighten the Mitre Lock (25)
WARNING: Be sure to tighten the mitre lock before making a cut. Failure
to do so could result in the table moving during the cut, causing serious
personal injury.
5. Loosen the Bevel Lock (16) and pull out the 0° bevel adjuster. Move the
Saw Arm (5) to the left or right to the desired bevel angle (between 0°
and 45°). Tighten the Bevel Lock (16)
6. Place the workpiece flat on the table with one edge securely against the
Fence (19). If the board is warped, place the convex side against the
fence. If the concave side is placed against the fence, the board could
break and jam the blade
7. When cutting long pieces of timber, support the opposite end of the
timber with the Side Bars (37), a roller stand or a work surface that is
level with the saw table
8. Use the Clamp Assembly (10) to secure the workpiece wherever
possible.
Note: It is possible to remove the Clamp Assembly (10) by loosening the
Clamp Assembly Lock (11) and moving it to the other side of the table.
Make sure the clamp assembly lock is tight before using the clamp
9. Before turning on the saw, perform a dry run of the cutting operation to
check that there are no problems
10. Hold the Operating Handle (7) firmly and squeeze the Trigger Switch
(24). Allow the blade to reach maximum speed
11. Press the Release Latch (36) and slowly lower the blade into and
through the workpiece
12. Release the Trigger Switch (24) and allow the saw blade to stop
rotating before raising the blade out of the workpiece. Wait until the
blade stops before removing the workpiece
Compound mitre cut
• A compound mitre cut involves
using a mitre angle and a bevel
angle at the same time (Fig. l). It is
used in making picture frames, to
cut mouldings, making boxes with
sloping sides and for roof framing
• Always make a test cut on a piece
of scrap wood before cutting the
workpiece. Use the slide action
when cutting wide workpieces.
1. Pull on the Release Knob (6) and lift the saw arm to its full height
2. Loosen the Mitre Lock (25)
3. Rotate the Mitre Table (21) until the pointer aligns with the desired
angle on the Mitre Scale (22)
4. Retighten the Mitre Lock (25)
WARNING: Be sure to tighten the mitre lock before making a cut. Failure
to do so could result in the table moving during the cut, causing serious
personal injury.
5. Loosen the Bevel Lock (16) and pull out the 0° Bevel Adjuster (18) and
move the Saw Arm (5) to the left or right to the desired bevel angle
(between 0° and 45°). Tighten the Bevel Lock (16)
6. Place the workpiece flat on the table with one edge securely against
the fence (19). If the board is warped, place the convex side against the
fence. If the concave side is placed against the fence, the board could
break and jam the blade
7. When cutting long pieces of timber, support the opposite end of the
timber with the Side Bars (37), a roller stand or a work surface that is
level with the saw table
8.Use the Clamp Assembly (10) to secure the workpiece wherever possible.
Note: It is possible to remove the Clamp Assembly (10) by loosening the
Clamp Assembly Lock (11) and moving it to the other side of the table. Make
sure the clamp assembly lock is tight before using the clamp
9. Before turning on the saw, perform a dry run of the cutting operation to
check that there are no problems
10.Hold the Operating Handle (7) firmly and squeeze the Trigger Switch
(24). Allow the blade to reach maximum speed
11. Press the Release Latch (36) and slowly lower the blade into and
through the workpiece
12. Release the Trigger Switch (24) and allow the saw blade to stop
rotating before raising the blade out of the workpiece. Wait until the
blade stops before removing the workpiece
k
l
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Accessories
A wide range of accessories including saw blades are available from your
GMC dealer. Spares can be ordered through your GMC dealer or www.
toolsparesonline.com.
Maintenance
WARNING: Always disconnect from the power supply before carrying out
any maintenance/cleaning.
General inspection
• Regularly check that all the fixing screws are tight. They may vibrate
loose over time
• Inspect the supply cord of the tool, prior to each use, for damage or
wear. Repairs should be carried out by an authorised GMC service
centre. This advice also applies to extension cords used with this tool
Lubrication
• Lubricate all moving parts with a suitable lubricant spray, at regular intervals
Cleaning
WARNING: ALWAYS wear protective equipment including eye protection
and gloves when cleaning this tool.
• Keep your tool clean at all times. Dirt and dust will cause internal parts
to wear quickly, and shorten the device’s service life
• Clean the body of your machine with a soft brush, or dry cloth
• Never use caustic agents to clean plastic parts. If dry cleaning is not
sufficient, a mild detergent on a damp cloth is recommended
• Water must never come into contact with the tool
• Ensure the tool is thoroughly dry before using it
• If available, use clean, dry, compressed air to blow through the
ventilation holes (where applicable)
Brushes
• Over time the carbon brushes inside the motor may become worn
• Excessively worn brushes may cause loss of power, intermittent failure,
or visible sparking
• If you suspect that the brushes may be worn, have them replaced at an
authorised service centre
Storage
• Store this tool carefully in a secure, dry place out of the reach of children
Changing the blade
WARNING: Never try to use a blade larger than the stated capacity of the saw;
it might come into contact with the blade guards. Never use a blade that is too
thick to allow the outer blade washer to engage with the flats on the spindle; it
will prevent the blade screw from properly securing the blade on the spindle.
Do not use the saw to cut metal or masonry. Ensure that any spacers and
spindle rings that may be required suit the spindle and the blade fitted.
WARNING: Never fit and use a blade
that is visibly damaged, deformed or
has dull or missing teeth.
WARNING: Never fit and use a blade
made from high speed steel (HSS).
IMPORTANT: Wear gloves when
handling blades
1. Make sure that the electrical plug is
removed from the power point
2. Push down on the Operating
Handle (7) and pull the Release
Knob (6) to disengage the Saw
Arm (5). The Release Knob (6)
can be turned so that the saw arm
is held in the retracted position
(Fig. m)
3. Raise the Saw Arm (5) to its
highest position
4. Using a Phillips head screwdriver,
loosen and remove the screw that
secures the Guard Retraction Arm
(13) to the rotating blade guard
(Fig n)
5. Using a Phillips head screwdriver, loosen (Fig. o) and remove the
screw that secures the Blade Bolt
Cover (14)
6. Pull the Rotating Blade Guard (12)
down, then swing it up together with
the blade bolt cover (14). When the
rotating blade guard is positioned
over the Upper Fixed Blade Guard
(9) it is possible to access the blade
bolt (Fig. p)
7. Hold the Rotating Blade Guard
(12) up and press the Spindle Lock
Button (26) (Fig. q). Rotate the
blade until the spindle locks
m
p
q
o
n
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8. Use the 6mm hex key provided to
loosen and remove the blade bolt.
(Loosen in a clockwise direction
as the blade screw has a left hand
thread) (Fig. r)
9. Remove the flat washer and outer
blade washer and the blade
10. Wipe a drop of oil onto the inner
blade washer and the outer blade
washer where they contact the
blade
11. Fit the new blade onto the
spindle, taking care that the inner
blade washer sits behind the
blade (Fig. s).
IMPORTANT: Ensure the direction
of the arrow printed on the side of
the blade matches the direction of
the arrow on the side of the upper
blade guard
12. Replace the outer blade washer
(Fig. t)
13. Depress the Spindle Lock Button
(26) and replace the flat washer
and blade bolt
14. Use the 6mm hex key to tighten
the blade bolt securely (tighten in
an anti-clockwise direction)
15. Lower the blade guard, hold the
Rotating Blade Guard (12) and
Blade Bolt Cover (14) in position
and tighten the fixing screw
(Fig. u)
16. Replace the guard retraction arm
and secure onto the rotating blade guard (Fig. v)
17. Check that the blade guard operates correctly and covers the blade as
the saw arm is lowered
18. Connect the saw to the power supply and run the blade to make
certain that it is operating correctly
Adjusting the laser lines
• The lower laser is factory set to emit a laser line along the right-hand
side of the blade
• The upper laser is factory set to emit a laser line to the left-hand side
of the blade. This upper laser can be adjusted by the operator to suit
blades of different kerf widths
To adjust the position of the upper laser:
1. Check the blade is square with the table and zeroed on the bevel scale
(see ‘Setting the table square with the blade’ above)
2. Remove the laser cover by pulling it towards you
3. Switch on the laser lights with the On/Off Switch (2) (Fig. w)
4. Using a Phillips head screwdriver (not supplied), adjust the position of the
line from the upper laser by turning the Laser Pitch Control (4) (Fig. x)
5. Adjust until the left-hand laser line is aligned with the left-hand side of
the blade
6. Switch off the laser lights and refit the laser cover
Disposal
Always adhere to national regulations when disposing of power tools that
are no longer functional and are not viable for repair.
• Do not dispose of power tools, or other waste electrical and electronic
equipment (WEEE), with household waste
• Contact your local waste disposal authority for information on the
proper way to dispose of power tools
w x
st
u
V
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Troubleshooting
Symptom Possible Cause Solution
No operation
Plug fuse
Replace fuse
Worn brushes Have brushes replaced by an authorised GMC service centre
Power tool fault Contact an authorised GMC service centre
No sliding action Slide lock engaged Release slide lock
Stiff or rough sliding
action Build-up of sawdust in mechanism Vacuum and lubricate mechanism
Cutting performance
poor
Teeth worn or damaged Replace blade
Incorrect saw blade type Replace blade with correct type for material being sawed
Incorrect blade specification Ensure blade meets the required blade specification
for this mitre saw
Incorrectly fitted blade Remove blade and refit exactly as per the instructions in this manual
Power tool vibrating
excessively in use
Saw blade distorted, bent or damaged Replace blade immediately
Saw blade incorrectly mounted Re-fit blade exactly as per the instructions in this manual
Machine fault Contact an authorised GMC service centre
Mitre position difficult
to adjust Build-up of sawdust Vacuum up sawdust
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Inhoud
Introductie 20
Garantie/Aankoopgegevens 20
Beschrijving symbolen 21
EG-verklaring van overeenstemming 21
Specificaties 22
Veiligheidsinstructies 22
Laserveiligheid 24
Veiligheid cirkelzagen 25
Productbeschrijving 26
Gebruiksdoel 27
Het uitpakken van uw gereedschap 27
Voor gebruik 27
Gebruiksinstructies 30
Onderhoud 33
Opberging 33
Verwijdering 35
Probleemopsporing 35
Introductie
Hartelijk dank voor de aanschaf van dit GMC- gereedschap. Deze
instructies bevatten informatie die u nodig hebt voor een veilige en
doeltreffende bediening van dit product. Dit product heeft unieke
kenmerken. Zelfs als u bekend bent met gelijksoortige producten dient
u deze handleiding zorgvuldig door te lezen, zodat u in staat bent alle
voordelen te benutten. Houd deze handleiding bij de hand en zorg
ervoor dat alle gebruikers van dit gereedschap de handleiding hebben
gelezen en volledig hebben begrepen.
Garantie/Aankoopgegevens
Om uw garantie te registreren, gaat u naar onze website op
www.gmctools.com en voert u uw gegevens in*.
Uw gegevens worden opgeslagen in onze mailinglist (tenzij u anders
aangeeft) voor informatie over nieuwe producten. De ingevulde
gegevens worden aan geen enkele derde partij beschikbaar gesteld.
Datum van aankoop:
Model: DB305SMS
Serienummer:
(bevindt zich op motorbehuizing)
Bewaar uw aankoopbon als aankoopbewijs.
Indien dit product wordt geregistreerd binnen 30 dagen na aankoop,
garandeert GMC de koper van dit product dat indien een onderdeel
defect is vanwege fouten in materiaal of uitvoering binnen 24
maanden na de datum van de oorspronkelijke aankoop, GMC het
defecte onderdeel gratis repareert of, naar eigen inzicht, vervangt.
Deze garantie heeft geen betrekking op commercieel gebruik en
strekt zich niet uit tot normale slijtage of schade ten gevolge van een
ongeluk, verkeerd gebruik of misbruik.
*Registreer online binnen 30 dagen na aankoop.
Algemene voorwaarden zijn van toepassing.
Dit tast uw wettelijke rechten niet aan.
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