Pfaff 3588-04/020 User manual

296-12-18 145
Betriebsanleitung engl. 05.99
3588-04/020
Instruction Manual

The reprinting, copying or translation of PFAFF Instruction Manuals, whether in whole or in
part, is only permitted with our previous permission and with written reference to the
source.
G.M. PFAFF
Aktiengesellschaft
Postfach 3020
D-67653 Kaiserslautern
Königstr. 154
D-67655 Kaiserslautern
Editing / Illustrations
Verlag - TD
D-77901 Lahr

Table of contents
Contents..........................................................................................Chapter
Register 01
Safety........................................................................................................................... 1
Register 02
Proper use ................................................................................................................... 2
Specifications............................................................................................................... 3
Disposal of the machine .............................................................................................. 4
Transport, packaging and storage ................................................................................ 5
Explanation of the symbols.......................................................................................... 6
Register 03
Controls ....................................................................................................................... 7
Register 04
Mounting and commissioning the machine ................................................................. 8
Register 05
Preparation................................................................................................................... 9
Register 06
Sewing....................................................................................................................... 10
Input mode functions................................................................................................. 11
Register 07
Care and maintenance ............................................................................................... 12
Adjustment ................................................................................................................ 13
Register 08
Controller ................................................................................................................... 14
Circuit diagrams ......................................................................................................... 15
Register 09
Parts list .........................................................................................................................
Register 10
Miscellaneous ................................................................................................................

Register 01
Contents ..........................................................................................Chapter
1Safety ........................................................................................................................ 1 -1
1.01 Directives .................................................................................................................. 1 - 1
1.02 General notes on safety ............................................................................................ 1-1
1.03 Safety symbols ......................................................................................................... 1 - 2
1.04 Important points for the user .................................................................................... 1 - 2
1.05 Operating and specialist personnel........................................................................... 1 - 3
1.05.01 Operating personnel .................................................................................................. 1 - 3
1.05.02 Specialist personnel .................................................................................................. 1 - 3
1.06 Danger .......................................................................................................................1- 4

1 - 1
Safety
1 Safety
1.01 Directives
This machine was built in accordance with the European regulations stated in the
Conformity and Manufacturer’s Declaration.
In addition to this Instruction Manual, also observe all generally accepted, statutory and
other regulations and legal requirements - also those of the country in which the machine
will be operated - and all valid environmental protection regulations!
Applicable local regulations of the social insurance society for occupational accidents or
other supervisory organizations are to be strictly adhered to!
1.02 General notes on safety
●This machine must only be operated by adequately trained operators and only after
having completely read and understood the Instruction Manual!
●All Notes on Safety and Instruction Manuals of the motor manufacturer are to be read
before operating the machine!
●The Danger and Safety Instructions on the machine itself are to be followed!
●This machine must only be used for the purpose for which it is intended and must not be
operated without its safety devices. All applicable safety regulations must be observed.
●When sewing parts (e.g. needle, presser or bobbin) are exchanged, when the machine is
being threaded, when the machine is left unattended and during maintenance work, the
machine is to be separated from the power supply by turning off the On/Off switch or
removing the plug from the mains!
●Daily maintenance work must only be carried out by appropriately trained personnel!
●Repair work and special maintenance work must only be carried out by specialists or
appropriately trained personnel!
●Work on electrical equipment must only be carried out by appropriately trained specialist
personnel!
●Work is not permitted on parts and equipment which are connected to the power
supply! Exceptions to this are contained in the regulations EN 50110.
●Modifications and alterations to the machine must only be carried out pursuant to all
relevant safety regulations!
●Only spare parts which have been approved by us are to be used for repairs! We
expressly point out that any replacement parts or accessories not supplied by us have
not been tested and approved by us. The installation and/or use of any such products
may result in negative changes to the constructional characteristics of the machine. We
are not liable for any damage which may be caused by non-original parts.

1 - 2
Safety
1.03 Safety symbols
Danger!
Points to be observed!
Danger of injury to operating and specialist personnel!
1.04 Important points for the user
●This Instruction Manual is a component part of the machine and must be available to the
operating personnel at all times.
The Instruction Manual must be read before operating the machine for the first time.
●The operating and specialist personnel is to be instructed on the safety equipment of the
machine and regarding safe work methods.
●It is the duty of the user to only operate the machine in perfect running order.
●It is the obligation of the user to ensure that none of the safety mechanisms are
removed or deactivated.
●It is the obligation of the user to ensure that only authorized persons operate and work
on the machine.
Further information can be obtained at the point of sale.

1 - 3
Safety
1.05 Operating and specialist personnel
1.05.01 Operating personnel
Operating personnel are persons responsible for the preparation, operating and cleaning of
the machine as well as taking care of problems arising in the sewing area.
The operating personnel is obliged to observe the following points and must:
●always observe the Notes on Safety in the Instruction Manual!
●never use any working methods which could reduce the level of safety in using the
machine!
●not wear loosely fitting clothing or jewelery such as chains or rings!
●also ensure that only authorized persons have access to the potentially dangerous area
around the machine!
●always immediately report to the user any changes in the machine which may reduce
its level of safety!
1.05.02 Specialist personnel
Specialist personnel are persons who have completed expert education/training in the fields
of electrics, electronics and mechanics. They are responsible for the lubrication,
maintenance, repair and adjustment of the machine.
The specialist personnel is obliged to observe the following points and must:
●always observe the Notes on Safety in the Instruction Manual!
●switch off the On/Off switch before carrying out adjustments or repairs and ensure that
it cannot be switched on again unintentionally!
●never work on parts and devices which are still connected to the power supply! The only
exceptions to this directive are found in the regulations EN 50110.
●replace the protective coverings and close the electrical control box after all repairs or
maintenance work!

1 - 4
Safety
1.06 Danger
A working area of 1 meter is to be kept free both in front of and behind the
machine while it is in operation, so that it is always easily accessible.
Never reach into the sewing area while sewing!
Danger of injury by the needle!
Never leave objects on the table while adjusting the machine settings! Objects
can become trapped or be slung away!
Danger of injury by hurled objects!
Do not operate the machine without protective covers 1, 2, 3, 4 and 5!
Danger of crushing between moving parts of the pneumatic or feed systems!
Do not operate the machine without take-up lever guard 6!
Danger of injury by the movement of the take-up lever!
Do not put your hands or fingers in needles 7of the fabric retainer!
With the needle strip engaged (needles up) there is danger of injury near the
needle strip due to the projecting needles!
Fig. 1 - 01
1
2
3
6
5
4
77

Register 02
Contents..........................................................................................Chapter
2Proper use ................................................................................................................ 2 - 1
3Specifications ........................................................................................................... 3 - 1
4Disposal of the machine .......................................................................................... 4 - 1
5Transport, packaging and storage .......................................................................... 5 - 1
5.01 Transport to the customer’s premises....................................................................... 5 - 1
5.02 Transport within the customer’s premises ................................................................ 5 - 1
5.03 Disposal of the packaging .......................................................................................... 5 - 1
5.04 Storage ......................................................................................................................5- 1
6Explanation of the symbols..................................................................................... 6 - 1

Proper use
2 - 1
2 Proper use
The PFAFF 3588-04/020 is used for folding and sewing on pockets on jeans, workwear and
similar garments.
Any and all uses of this machine which have not been approved of by the
manufacturer are considered to be inappropriate! The manufacturer cannot be
held liable for any damage caused by the inappropriate use of the machine!
The appropriate use of the machine means that all operational, adjustment,
maintenance and repair measures required by the manufacturer are to be
observed!

Specifications
3 - 1
3 Specifications ▲
Sewing head: ......... PFAFF sewing head for mechanized sewing units with vertical hook
Sewing speed: ........................................................................................... max. 4000 spm
Stitch length: ....................................................................................................max. 6 mm
Stitch type: ................................................................................................ 301 (lockstitch)
Needle system: ...................................................................................................134,1955
Needle size: ............................................................................. 100 - 140 Nm / MR3 - MR5
Sewing motor: ..................................................................................... PFAFF Syncro 6040
Motor speed: ..............................................................................................max. 4000 rpm
Connection voltage:........................................................................... 230 V, 50 - 60 Hz AC
Power requirement:.................................................................................................2.2 kW
Range of control: ......................................................................................... 250 x 250 mm
Storage capacity: .................................................................................................... 320 KB
Working air pressure: ......................................................................................... min. 6 bar
Airconsumption: ....................................................................................approx. 25 l / cycle
Working noise level:
Emission at workplace at n = 4000 spm: .............................................................78 dB(A)
(Noise measurement in accordance with DIN 45 635-48-A-1)
Dimensions of machine:
Length:................................................................................................... approx. 2250 mm
Width: .....................................................................................................approx. 1150 mm
Height: .................................................................................................... approx. 1450 mm
Table height: ............................................................................................... 870 - 1170 mm
Netweight:................................................................................................................600 kg
▲Subject to alteration

Disposal of the machine
4 - 1
4 Disposal of the machine
●The proper disposal of the machine is the responsibility of the customer.
●The materials used for the machine are steel, aluminium, brass and various plastics.
The electrical equipment consists of plastics and copper.
●The machine must be disposed of in accordance with applicable local environmental
protection regulations. If necessary, a specialist is to be commissioned.
Special care is to be taken that parts soiled by lubricants are separately
disposed of in accordance with the applicable local environmental protection
regulations!

Transport, packaging and storage
5 - 1
5 Transport, packaging and storage
5.01 Transport to the customer’s premises
Within Germany, machines are delivered without packaging.
Machines for export are packaged.
5.02 Transport within the customer’s premises
The manufacturer bears no liability for transport within the customer’s premises or to the
location of use.
The machine may only be transported in an upright position.
5.03 Disposal of the packaging
The packaging of these machines consists of paper, cardboard and VCE fiber.
The proper disposal of the packaging is the responsibility of the customer.
5.04 Storage
The machine can be stored for up to 6 months if not in use. During this time it should be
protected from dust and moisture.
For longer storage the individual parts of the machine, especially the moving parts, should
be protected against corrosion, e.g. by a film of oil.

Explanation of the symbols
6 - 1
6 Explanation of the symbols
In this Instruction Manual, tasks to be carried out and important information are drawn to
your attention by symbols. The symbols have the following meanings:
Note, information
Cleaning, care
Lubrication
Servicing, repairing, adjustment, maintenance
(only to be carried out by specialist personnel)

Register 03
Contents...............................................................................Chapter - Page
7Controls .................................................................................................................... 7 - 1
7.01 On/off switch ............................................................................................................. 7 - 1
7.02 Stop switch................................................................................................................ 7 -1
7.03 Switch for the inserting function................................................................................ 7 - 2
7.04 Double-start keys ....................................................................................................... 7 - 4
7.05 Handwheel................................................................................................................. 7 - 4
7.06 Control panel.............................................................................................................. 7 -5
7.06.01 Display ....................................................................................................................... 7 - 5
7.06.02 Operation-mode keys................................................................................................. 7 - 6
7.06.03 Function keys.............................................................................................................7- 6
7.06.04 Number keys ............................................................................................................. 7 -6

7 - 1
Controls
7 Controls
7.01 On/off switch
●By turning on/off switch 1, the power supply to the machine is switched on or off.
7.02 Stop switch
●By pressing the stop switch 1, the
complete work cycle is stopped.
Refer to chapter 10.04 Pro-
gram interruption.
Fig. 7 - 01
Fig. 7 - 02
1
1

Controls
7 - 2
7.03 Switch for the loading function
●The function of the switch 1can be
adapted to the various requirements for
loading the workpiece.
The foot switch is adjusted via
the menu. Refer to chapter
11.05 Functions in the INPUT
mode.
With the needle strip engaged
(needles up) there is danger of
injury near the needle strip due
to the projecting needles!
By selecting the functions BASIC POSITION POCKET PLATE FRONT or BASIC POSITION
POCKET PLATE BACK and by switching the function UNI-MATERIAL on or off, the
following menu combinations can be created:
Menu combinations Switch functions
BASIC POSITION POCKET PLATE FRONT
and UNI-MATERIAL ON
BASIC POSITION POCKET PLATE FRONT on
PLAIN-MATERIAL OFF 1st actuation:
Fabric suction/needle strip on.
2nd actuation:
Lower pocket plate and raise it a
little.
Switch off fabric suction/needle
strip.
3rd and further actuations:
Lower pocket plate and raise it a
little.
Switch fabric suction/needle strip
on/off.
Switch fabric suction/needle strip on/off
Fig. 7 - 03
1

7 - 3
Controls
1st Actuation:
Fabric suction/needle strip on.
2nd actuation:
Move pocket plate forward.
3rd and further actuations:
Switch fabric suction/needle strip
on/off.
BASIC POSITION POCKET PLATE BACK
PLAIN-MATERIAL OFF
Menu combinations Switch functions
BASIC POSITION POCKET PLATE BACK
PLAIN-MATERIAL OFF 1st actuation:
Move pocket plate forward/switch
fabric
suction/needle strip on.
2nd actuation:
Lower pocket plate and raise it a
little.
Switch fabric suction/needle strip
off.
3rd and further actuations:
Lower pocket plate and raise it a
little.
Switch fabric suction/needle strip
on/off.

Controls
7 - 4
7.04 Double-start keys
●In MANUAL operation mode, when both double-start keys 1are activated
simultaneously the folder is moved forward and lowered.
●In AUTOMATIC operation mode, when both double-start keys 1are activated
simultaneously the entire program sequence is started.
●The double-start keys 1also are used to continue the program after the bobbin has been
replaced or the program has been interrupted.
7.05 Handwheel
●By turning and simultaneously pushing
the handwheel 1 in, the needle bar can
be positioned manually as required.
Fig. 7 - 04
Fig. 7 - 05
1
1
1

7 - 5
Controls
7.06 Control panel
The control panel 1consists of the display and two key panels.
7.06.01 Display
In the basic screen the messages in the display are divided into three sections:
Status bar
The status bar is in the upper section of the display. Here, up to 5 pictograms with the
corresponding values can be displayed (refer to chapter 10.01 Status bar)
Text field
The text field is in the middle section of the screen. Here, messages can be displayed in
2 lines.
Pictogram bar
The pictogram bar is found at the bottom of the display. Here, symbols are displayed whose
corresponding function can be called up via the number keys. Active functions are shown
by a symbol displayed on a dark background.
Example:
Normal symbol (function not active)
The manual sewing function is not activated, but the automatic sewing function is
activated.
Symbol on dark background (function active)
Manual sewing is activated.
Fig. 7 - 06
1 2 34 5 6 7 9 0 Enter 8
Esc
Clear
1