Pfeiffer Vacuum SMARTVANE 55 User manual

OPERATING INSTRUCTIONS
EN
Translation of the Original
SMARTVANE 55 | 70
Rotary vane pump

Dear Customer,
Thank you for choosing a Pfeiffer Vacuum product. Your new rotary vane pump is designed
to support you by its performance, its perfect operation and without interfering your individual
application. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a
comprehensive and complete range of top-quality products and first-class service. With this
expertise, we have acquired a multitude of skills contributing to an efficient and secure
implementation of our product.
Knowing that our product must not interfere with your actual work, we are convinced that our
product offers you the solution that supports you in the effective and trouble-free execution of
your individual application.
Please read these operating instructions before putting your product into operation for the
first time. If you have any questions or suggestions, please feel free to contact info@pfeiffer-
vacuum.de.
Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on
our website.
Disclaimer of liability
These operating instructions describe all models and variants of your product. Note that your
product may not be equipped with all features described in this document. Pfeiffer Vacuum
constantly adapts its products to the latest state of the art without prior notice. Please take
into account that online operating instructions can deviate from the printed operating
instructions supplied with your product.
Furthermore, Pfeiffer Vacuum assumes no responsibility or liability for damage resulting from
the use of the product that contradicts its proper use or is explicitly defined as foreseeable
misuse.
Copyright
This document is the intellectual property of Pfeiffer Vacuum and all contents of this
document are protected by copyright. They may not be copied, altered, reproduced or
published without the prior written permission of Pfeiffer Vacuum.
We reserve the right to make changes to the technical data and information in this document.
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Table of contents
1 About this manual 7
1.1 Validity 7
1.1.1 Applicable documents 7
1.1.2 Variants 7
1.2 Target group 7
1.3 Conventions 7
1.3.1 Instructions in the text 7
1.3.2 Pictographs 8
1.3.3 Stickers on the product 8
1.3.4 Abbreviations 9
2 Safety 10
2.1 General safety information 10
2.2 Safety instructions 10
2.3 Safety precautions 15
2.4 Limits of use of the product 15
2.5 Proper use 16
2.6 Foreseeable improper use 16
2.7 Personnel qualification 16
2.7.1 Ensuring personnel qualification 17
2.7.2 Personnel qualification for maintenance and repair 17
3 Product description 18
3.1 Function 18
3.1.1 Drive 18
3.1.2 Operating fluid 19
3.1.3 Cooling 19
3.2 Connections 19
3.3 Identifying the product 19
3.4 Product features 19
3.5 Scope of delivery 19
4 Transportation and Storage 21
4.1 Transporting vacuum pump 21
4.2 Storing vacuum pump 22
5 Installation 23
5.1 Setting up vacuum pump 23
5.2 Connecting the vacuum side 24
5.3 Connecting exhaust side 24
5.4 Filling up operating fluid 25
5.5 Connecting to mains power supply 27
6 Interfaces 29
6.1 Interface overview 29
6.2 "Remote" interface 29
6.2.1 Inputs 30
6.2.2 Outputs 30
6.2.3 RS-485 31
6.2.4 Connecting control unit 31
6.3 Using RS-485 interface 31
6.4 Connecting accessories 32
6.5 Pfeiffer Vacuum protocol for RS-485 interface 32
6.5.1 Telegram frame 32
6.5.2 Telegram description 33
6.5.3 Telegram example 1 33
6.5.4 Telegram example 2 33
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6.5.5 Data types 34
7 Parameter set 35
7.1 General 35
7.2 Control commands 35
7.3 Status requests 36
7.4 Reference value inputs 37
8 Operation 38
8.1 Commissioning vacuum pump 38
8.2 Switching on vacuum pump 39
8.3 Checking operating fluid level 40
8.4 Refilling operating fluid 40
8.5 Configuring the connections with the Pfeiffer Vacuum parameter set 41
8.5.1 Configuring the digital outputs 41
8.5.2 Configuring the digital input 42
8.5.3 Selecting the interfaces 42
8.6 Selecting operating mode 42
8.7 Selecting speed mode 42
8.7.1 Normal operation 43
8.7.2 Standby mode 43
8.7.3 Speed actuator operation 43
8.8 Operating mode display via LED 43
8.9 Switching off vacuum pump 44
9 Maintenance 45
9.1 Maintenance instructions 45
9.2 Checklist for inspection and maintenance 46
9.3 Changing operating fluid 47
9.3.1 Draining operating fluid 48
9.3.2 Filling up operating fluid 49
9.3.3 Rinsing and cleaning rotary vane vacuum pump 49
9.4 Maintaining operating fluid separator 50
9.4.1 Dismantling exhaust filters 50
9.4.2 Mounting exhaust filters 51
10 Decommissioning 52
10.1 Shutting down for longer periods 52
10.2 Recommissioning 52
11 Recycling and disposal 53
11.1 General disposal information 53
11.2 Disposing of rotary vane pump 53
12 Malfunctions 54
12.1 General 54
12.2 Error codes 55
13 Service solutions by Pfeiffer Vacuum 58
14 Accessories 60
14.1 Accessory information 60
14.2 Ordering accessories 60
15 Technical data and dimensions 61
15.1 General 61
15.2 Technical data 61
15.3 Dimensions 63
EC Declaration of Conformity 65
UK Declaration of Conformity 66
Table of contents
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List of tables
Tbl. 1: Stickers on the product 8
Tbl. 2: Abbreviations used in this document 9
Tbl. 3: Limits of use of the product 16
Tbl. 4: Interfaces of the electronic drive unit 19
Tbl. 5: Features of the rotary vane pumps 19
Tbl. 6: Connection assignment of 15-pin "remote" connection 30
Tbl. 7: Features of the RS-485 interface 31
Tbl. 8: Explanation and meaning of the parameters 35
Tbl. 9: Control commands 36
Tbl. 10: Status requests 37
Tbl. 11: Reference value inputs 37
Tbl. 12: Configure parameters [P:019] and [P:024] 41
Tbl. 13: Configure parameter [P:063] 42
Tbl. 14: Parameter [P:060] 42
Tbl. 15: Behavior and meaning of the LEDS of the electronic drive unit 44
Tbl. 16: Behavior and meaning of the LED standby 44
Tbl. 17: Maintenance intervals 46
Tbl. 18: Troubleshooting for rotary vane pumps 55
Tbl. 19: Error messages of the electronic drive unit 56
Tbl. 20: Warning messages of the electronic drive unit 57
Tbl. 21: Accessories 60
Tbl. 22: Operating fluid 60
Tbl. 23: Conversion table: Pressure units 61
Tbl. 24: Conversion table: Units for gas throughput 61
Tbl. 25: Technical data of SmartVane 55 | SmartVane 70 62
List of tables
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