Pfeiffer Vacuum HIPACE 1200 C User manual

OPERATING INSTRUCTIONS
EN
Translation of the Original
HIPACE 1200 C
Turbopump

Dear Customer,
Thank you for choosing a Pfeiffer Vacuum product. Your new turbopump is designed to
support you by its performance, its perfect operation and without interfering your individual
application. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a
comprehensive and complete range of top-quality products and first-class service. With this
expertise, we have acquired a multitude of skills contributing to an efficient and secure
implementation of our product.
Knowing that our product must not interfere with your actual work, we are convinced that our
product offers you the solution that supports you in the effective and trouble-free execution of
your individual application.
Please read these operating instructions before putting your product into operation for the
first time. If you have any questions or suggestions, please feel free to contact info@pfeiffer-
vacuum.de.
Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on
our website.
Disclaimer of liability
These operating instructions describe all models and variants of your product. Note that your
product may not be equipped with all features described in this document. Pfeiffer Vacuum
constantly adapts its products to the latest state of the art without prior notice. Please take
into account that online operating instructions can deviate from the printed operating
instructions supplied with your product.
Furthermore, Pfeiffer Vacuum assumes no responsibility or liability for damage resulting from
the use of the product that contradicts its proper use or is explicitly defined as foreseeable
misuse.
Copyright
This document is the intellectual property of Pfeiffer Vacuum and all contents of this
document are protected by copyright. They may not be copied, altered, reproduced or
published without the prior written permission of Pfeiffer Vacuum.
We reserve the right to make changes to the technical data and information in this document.
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Table of contents
1 About this manual 7
1.1 Validity 7
1.1.1 Applicable documents 7
1.1.2 Variants 7
1.2 Target group 7
1.3 Conventions 7
1.3.1 Instructions in the text 7
1.3.2 Pictographs 8
1.3.3 Stickers on the product 8
1.3.4 Abbreviations 9
1.4 Trademark proof 10
2 Safety 11
2.1 General safety information 11
2.2 Safety instructions 11
2.3 Safety precautions 16
2.4 Limits of use of the product 16
2.5 Proper use 17
2.6 Foreseeable improper use 17
2.7 Personnel qualification 18
2.7.1 Ensuring personnel qualification 18
2.7.2 Personnel qualification for maintenance and repair 18
2.7.3 Advanced training with Pfeiffer Vacuum 19
3 Product description 20
3.1 Function 20
3.1.1 Cooling 20
3.1.2 Rotor bearing 20
3.1.3 Drive 20
3.2 Scope of delivery 21
3.3 Identifying the product 21
3.3.1 Product types 21
3.3.2 Product features 21
4 Transportation and Storage 22
4.1 Transport 22
4.1.1 Transport in vertical position 22
4.1.2 Transport in horizontal position 23
4.2 Storage 24
5 Installation 25
5.1 Preparatory work 25
5.2 Connecting the high vacuum side 26
5.2.1 Requirements for the dimensioning of a counter flange 26
5.2.2 Considering earthquake protection 26
5.2.3 Using splinter shield or protective screen 27
5.2.4 Using the vibration compensator 27
5.2.5 Mounting orientations 28
5.2.6 Attaching ISO-K flange onto ISO-K 29
5.2.7 Attaching ISO-K flange to ISO-F 29
5.2.8 Attaching ISO-F flange to ISO-F 31
5.3 Filling the operating fluid 32
5.4 Connecting fore-vacuum side 33
5.5 Connecting accessories 35
5.6 Connecting sealing gas 35
5.7 Connecting the electrical supply 36
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5.7.1 Implement electrical safety measures 36
5.7.2 Grounding vacuum pump 36
5.7.3 Establishing the electric connection 37
6 Operation 38
6.1 Commissioning 38
6.2 Operating modes 39
6.2.1 Operation without operating unit 39
6.2.2 Operation via multi-function connection "remote" 39
6.2.3 Operation via Pfeiffer Vacuum display and control units 39
6.2.4 Operation via field bus 39
6.2.5 Operation via connection "E74" 40
6.3 Switching on the turbopump 40
6.4 Operation monitoring 40
6.4.1 Operating mode display via LED 40
6.4.2 Temperature monitoring 41
6.5 Switching off and venting 41
6.5.1 Switching off 41
6.5.2 Venting 42
7 Maintenance 43
7.1 General maintenance information 43
7.2 Maintenance intervals and responsibilities 43
7.3 Changing the operating fluid 44
7.3.1 Draining operating fluid 44
7.3.2 Filling the operating fluid 45
7.4 Replacing the electronic drive unit 46
7.4.1 Removing electronic drive unit 47
7.4.2 Installing the electronic drive unit 48
7.4.3 Confirming the speed specification 49
8 Decommissioning 50
8.1 Stillsetzen für längere Zeit 50
8.2 Recommissioning 50
9 Recycling and disposal 52
9.1 General disposal information 52
9.2 Dispose of turbopumps 52
10 Malfunctions 53
11 Service solutions by Pfeiffer Vacuum 55
12 Spare parts 57
13 Accessories 58
13.1 Accessory information 58
13.2 Ordering accessories 58
14 Technical data and dimensions 60
14.1 General 60
14.2 Technical data 60
14.3 Substances in contact with the media 61
14.4 Dimensions 62
Declaration of Conformity 64
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List of tables
Tbl. 1: Stickers on the product 9
Tbl. 2: Abbreviations used in this document 10
Tbl. 3: Permissible ambient conditions 17
Tbl. 4: Product designation of Pfeiffer Vacuum HiPace turbopumps 21
Tbl. 5: Turbopump features 21
Tbl. 6: Delivered drive power depending on the supplied mains voltage 21
Tbl. 7: Requirements for the dimensioning of customer-specific high vacuum con-
nection
26
Tbl. 8: Pumping speed when using a splinter shield or protective screen 27
Tbl. 9: Factory pre-set accessory connections on the electronic drive unit 35
Tbl. 10: Terminal lay-out of the power supply connector 37
Tbl. 11: Preconfigured settings for turbopumps when delivered 38
Tbl. 12: Behavior and meaning of the LEDs on the electronic drive unit 41
Tbl. 13: Factory settings for delayed venting in turbopumps 42
Tbl. 14: Characteristic nominal rotation speeds of the turbopumps 49
Tbl. 15: Troubleshooting turbopumps 54
Tbl. 16: Available spare parts 57
Tbl. 17: Accessories | HiPace 1200 C 59
Tbl. 18: Conversion table: Pressure units 60
Tbl. 19: Conversion table: Units for gas throughput 60
Tbl. 20: Technical data for HiPace 1200 C 61
Tbl. 21: Materials that make contact with the process media 62
List of tables
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