PG Drives Technology SK78814/1 User manual

PG DRIVES TECHNOLOGY R-NET IOM MANUAL
R-NET INPUT/OUTPUT
MODULE
TECHNICAL MANUAL
SK78814/1
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R-NET IOM MANUAL PGDRIVES TECHNOLOGY
©PG Drives Technology 2006
All rights reserved.
This manual is furnished under copyright and may only be used in accordance with the terms laid out by PG Drives Technology.
The information in this manual is furnished for informational use only, is subject to change without notice, and should not be
construed as a commitment by PG Drives Technology.
Except as permitted by such terms, no part of this manual may be reproduced, stored in a retrieval system, or transmitted, in any
form or be any means electronic, mechanical, recording, or otherwise - without the prior written permission of PG Drives
Technology. [phone]
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Table of Contents
About this manual ..................................................................................5
Chapter 1 - Installation....................................................................................................... 7
1Introduction................................................................................9
1.1 Input Setup.............................................................................................. 9
1.2 Output Setup......................................................................................... 10
2Dimensions ...............................................................................11
3Mounting..................................................................................11
3.1 Orientation ............................................................................................ 12
3.2 Position................................................................................................... 12
3.3 Cables ................................................................................................... 12
4Connections.............................................................................13
4.1 On/Off Jack........................................................................................... 13
4.2 Communications Connectors ............................................................... 14
5Configuration ...........................................................................14
5.1 Switch Position Definitions ....................................................................... 15
5.2 Input Functions....................................................................................... 15
5.2.1 Switch Function ...................................................................................... 15
5.2.2 Proportional Function ............................................................................ 15
5.3 Output Functions.................................................................................... 16
5.3.1 Four-way Control ................................................................................... 16
5.3.2 Diagonal Control................................................................................... 16
6Global Inhibits ..........................................................................17
7Specifications...........................................................................17
7.1 9-way D Type (INPUT) Pin-out.................................................................. 17
7.2 Analog Signal Levels ............................................................................. 17
7.2.1 Pin 1 - Joystick speed............................................................................ 18
7.2.2 Pin 2 - Joystick direction ........................................................................ 18
7.2.3 Pin 3 - Joystick reference .................................................................... 18
7.2.4 Pin 5 – Detect ....................................................................................... 19
7.2.5 Pins 7 and 9 – 12V 100mA .................................................................... 19
7.2.6 Pin 8 – Joystick ground.......................................................................... 19
7.3 Digital Signal Levels............................................................................... 19
7.3.1 Pins 1,2,3 and 4 - Direction ................................................................... 19
7.3.2 Pin 6 – Fifth Switch ................................................................................. 19
73.3 Pins 7 and 9 – 12V 100mA.................................................................... 19
7.3.4 Pin 8 – 0V .............................................................................................. 19
7.4 On/Off Jack Socket............................................................................... 19
7.4.1 Signal levels .......................................................................................... 19
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7.5 9-way D Type (OUTPUT) Pin-out .............................................................. 20
Chapter 2 – Programming..............................................................................................21
1Introduction..............................................................................23
2 Configuration ...........................................................................23
3IOM Specific Programming ......................................................24
3.1 Input Module – Input Type .................................................................... 24
3.2 Output Module....................................................................................... 24
3.2.1 Output Switching ................................................................................... 24
3.2.2 Horn Operation ..................................................................................... 24
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PG DRIVES TECHNOLOGY R-NET IOM MANUAL
About this manual
The Technical Manual gives an introduction to the R-net Input/Output Module (IOM).
Throughout the manual icons are used to draw the reader’s attention.
The icons used are:
Note - A general point for best practice.
Caution - A point of safety which if ignored could result in damage to the Control System or the
vehicle.
Warning - A point of safety which if ignored could cause injury to the individual.
PG Drives Technology accept no liability for any losses of a-ny kind if the points are not followed.
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PG DRIVES TECHNOLOGY R-NET IOM - INSTALLATION
CHAPTER 1 - INSTALLATION
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1 Introduction
The R-net IOM is a universal module that can be used as either an Input Device interface or an Output Device in any R-net
system. Typically, if being used as an input module the IOM will be used in conjunction with an R-net JSM.
The input connector is wired to the industry standard TRACE protocol and can be programmed to accept switched
or proportional signals, making the IOM an ideal interface for switched head controls or mini-joysticks.
A jack socket is also included for connection to an On/off switch, such as a TASH Buddy Button.
The output connector is also wired to the TRACE protocol and provides all the functionality of the existing PGDT ACM,
or ECU’s supplied by other manufacturers. The output can be programmed for four directional control and diagonal
control. There are also output pins corresponding to other buttons/controls on the Joystick Module, meaning
functions such as full PC mouse control can be emulated.
Multiple IOM’s can be connected into any R-net system. One IOM can be used to support an Environmental Control
Module (Output) whilst at the same time a separate IOM can be used to control a Head Array or Mini Joystick (Input).
All output pins are isolated relay types and close to a common pin.
Operation of the R-net Control System will vary depending on what Input Devices are connected.
Refer to wheelchair manufacturer’s documentation to establish the correct setup requirements for
the wheelchair.
1.1 Input Setup
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1.2 Output Setup
It is possible to set up a Control System so that it is unsuitable for some users or even some
vehicles. For all of the above reasons it is important that you contact PG Drives Technology if you
have the slightest doubts or if you need any advice on programming.
Programming and diagnostics should only be conducted by healthcare professionals with in-depth
knowledge of PG Drives Technology electronic Control Systems. Incorrect programming could
result in an unsafe setup of a vehicle for a user. PG Drives Technology accept no liability for any
losses of any kind if the programming of the Control System is altered from the factory preset
values.
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2 Dimensions
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3 Mounting
3.1 Orientation
The IOM should be mounted so that water cannot enter and remain in the connector recesses. The recommended mounting
orientation is such that the Module is lying flat. The function of the IOM is not sensitive to mounting orientation. The electronics
compartment of the controller has an IPX4 dust and water rating.
3.2 Position
The IOM must be mounted in a position where it is not exposed to levels of water, dust, shock or vibration above those expected
on a mobility application. The IOM has been tested in accordance with IS07176/14 with respect to these conditions. Contact
PGDT if you need further advice.
3.3 Cables
The cables to the IOM must be routed and secured in such a way as to prevent damage to them, for example by cutting or
crushing.
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4 Connections
The IOM has the following connections:
The Bus connections can only be used to connect the IOM to an R-net Control System using PG
Drives Technology supplied R-net Communication Cables. PG Drives Technology accept no liability
for any losses of any kind if an incorrect cable is not used.
4.1 On/Off Jack
This is a momentary type input and can be used to power-up and power-down the R-net system.
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4.2 Communications Connectors
The 2 communication connectors are used to connect the IOM to other modules of the R-net System.
5 Configuration
The IOM can be configured to be either an Input Module or an Output Module. The IOM is wired to the Industry standard TRACE
protocol. Multiple IOM’s can be connected to the R-net system.
Configuration of the IOM is achieved via an internal identifier switch, which sets the IOM to either Input or Output.
Installation of an IOM module will not affect any current programmed conditions. However the
programmed conditions can have an affect on the functionality of the Input and Output devices
connected to the IOM.
To adjust the switch position follow the procedure below.
• Disconnect all cables.
• Remove the retaining screws from the Bus connector plate.
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• Gently pull the connector plate away from the housing, ensuring that the wiring remains intact.
• Adjust the internal identifier switch position to suit the wheelchairs requirements.
• Replace the connector plate and affix to the housing using the retaining screws.
5.1 Switch Position Definitions
5.2 Input Functions
The IOM can accommodate Switch and Analogue Input Devices. This will be determined by a programmable, profiled
parameter, Input Type. Refer to Chapter 2 - Programming for details.
Input Example:
To fit a Head Switch Array, without a Rebus connector, into a Control System:
• Set the internal identifier switch to position 0.
• Connect the IOM to the R-net Control System.
• Connect the Head Switch Array to the IOM 9 Pin D-type Input connector.
• Turn the Control System on using the Head Switch Array On/Off control, or an On/Off button connected to the IOM’s On/Off
jack socket.
The Power Module is factory programmed to give control to the Input Device that has been used power it up. It is therefore
possible to connect multiple Input Devices via IOM’s.
It is possible to assign specific Input Devices to specific Profiles. Refer to the R-net Technical Manual, SK77981 for details.
5.2.1 Switch Function
When used with a Switch Input Device, such as a switch panel, the actual state of each of the 4 direction switches will be
encoded onto the R-net communication protocol. Simultaneous depressions are accepted to affect diagonal changes in
direction.
5.2.2 Proportional Function
When using a Proportional Input Device, such as a Mini Joystick, the joystick data will be encoded onto R-net communications
protocol. The nature of the joystick data will be dependent on the system parameter Configuration – Input. Refer to Chapter 2 -
Programming for details.
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5.3 Output Functions
The IOM can control the four direction outputs in two ways.
• Only one output can be switched at a time.
• Two particular outputs can be switched together, i.e. to give a diagonal movement.
The outputs, Speed Up, Speed Down, and Horn reflect the actual state of these buttons on the Input Device in focus. These
functions enable the use of devices such as PC mouse emulators where the speed up/down keys on the JSM can be configured
to be right/left mouse clicks.
Output Example:
To fit an Environmental Control Module, without a Rebus connector, into a Control System:
• Set the internal identifier switch to position 5.
• Connect the IOM to the R-net Control System.
• Connect the Environmental Control Module to the IOM 9 Pin D-type Output connector.
• Turn the Control System and use the Mode Button to move to Mode 5.
The Power Module is factory programmed to accept IOM Output Devices in Modes 5, 6 & 7, when the IOM Internal Identifier
Switch is set to position 5, 6 & 7 respectively. It is therefore possible to connect 3 IOM’s as Output Devices, without having to
adjust the programming parameters of the R-net.
It is possible to fit more Output Devices and to adjust which Modes activate them. Refer to the R-net Technical Manual, SK77981
for details.
5.3.1 Four-way Control
Only one output can be switched at one time. The output direction to joystick x-y data relationship is shown in Figure 1 below.
There is one associated programmable, profiled parameter, Output Switching. See programming section for further details.
5.3.2 Diagonal Control
Two outputs can be switched simultaneously. The output direction to joystick x-y data relationship is shown in Figure 2 below.
Figure 1 Figure 2
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6 Global Inhibits
The IOM outputs are not affected by global (charger) inhibits.
7 Specifications
The information in this section can be used to design Specialty Input Devices compatible with the
IOM. The input device manufacturer must ensure that the SID design is safe under all conditions,
in particular, single component failures must be detected and the input device put into a safe
condition. PG Drives Technology accept no responsibility for losses of any kind resulting from an
unsuitable SID design.
7.1 9-way D Type (INPUT) Pin-out
The pins of the 9-way D type Input connector will have a different function depending on whether the IOM is configured for an
analogue or a digital type input device.
The mating 9-way D type connector (socket) should always be fitted with gold contacts and a
suitable backshell with locking screws. These locking screws should be used to mechanically hold
the connector firmly in place.
7.2 Analog Signal Levels
The analogue inputs are compatible with PGDT JC200BR3K1Y and Flightlink I5X1SSG251020 joysticks.
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7.2.1 Pin 1 - Joystick speed
This is the joystick signal that determines the forward/reverse component of wheelchair movement. The joystick has a 1.8KΩ
resistor in series with the speed output as shown below. All voltage levels apply to the actual joystick output, i.e. no load values.
The IOM has an input resistance of 100KΩto 0V.
For optimum performance, The IOM should be calibrated for individual joysticks. The voltage swing of 1.2V is a nominal value,
actual values of between 1.1V and 1.3V will be accepted by a calibration sequence.
If the voltage swing with respect to Vpin3 exceeds 3.0V, then the IOM will assume a fault condition.
7.2.2 Pin 2 - Joystick direction
This is the joystick signal that determines the turning component of wheelchair movement. The joystick has a 1.8KΩresistor in
series with the direction output as shown below. All voltage levels apply to the actual joystick output, i.e. no load values. The IOM
has an input resistance of 100KΩto 0V.
For optimum performance, The IOM should be calibrated for individual joysticks. The voltage swing of 1.2V is a nominal value,
actual values of between 1.1V and 1.3V will be accepted by a calibration sequence.
If the voltage swing with respect to Vpin3 exceeds 3.0V, then the IOM will assume a fault condition.
7.2.3 Pin 3 - Joystick reference
This is the joystick center point reference. The joystick has a 470Ωresistor in series with the reference output as shown below. All
voltage levels apply to the actual joystick output, i.e. no load values. The IOM has an input resistance of 200KΩto 0V.
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7.2.4 Pin 5 – Detect
This pin should be linked to 0V inside the input device. This link allows the IOM to detect if the SID is connected. If the link is not
fitted, the IOM should be configured to ignore the absence of the link.
7.2.5 Pins 7 and 9 – 12V 100mA
These pins are connected together inside the IOM and provide a 12V supply to the joystick. The total combined current
capability is 100mA.
7.2.6 Pin 8 – Joystick ground
A 0V supply for the joystick.
7.3 Digital Signal Levels
7.3.1 Pins 1,2,3 and 4 - Direction
Low signal < 0.7V
High signal > 1.4V
Impedance: 132KΩto 3V
7.3.2 Pin 6 – Fifth Switch
Low signal < 0.7V
High signal > 1.4V
Impedance: 100KΩto 5V
73.3 Pins 7 and 9 – 12V 100mA
These pins are connected together inside the IOM and provide a 12V supply to the input device. The total combined current
capability is 100mA.
7.3.4 Pin 8 – 0V
A 0V supply for the input device.
7.4 On/Off Jack Socket
This section refers to the 3.5mm/1/8” jack socket on the IOM See the connections diagram in chapter 1 for more details.
7.4.1 Signal levels
Low signal < 0.8V
High signal > 4.0V
Impedance: 10KΩto 5V
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7.5 9-way D Type (OUTPUT) Pin-out
The 9-way D type Output connectors output rating is 0.5 A at 24Vdc, per pin.
The relay outputs are normally open. Operate by closing to Common.
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