recommended maintenance table base upon average driving condition. Driving in unusual dusty
areas, require more frequent servicing. MONTHS/DISTANCE(IN KM)FOR CHECKING
Item Checking Content 1 or
300 km 3 or
3000k 6 or
5000k 9 or
8000k 12 or
10000k 15 or
13000k 18 or
15000k
Engineoil * Replace (800cc, total 900cc) R Replace it per 1,000km
Oil Filter * Replace R Replace it per 5,000km
Coarseoil filter* (on oil
draining bolt) Clean orreplace it if necessary C Cleanit per 3,000km or replace it if required
Oil cooler Clean orreplace it if necessary I C C C
Air filter* Replace it if required Replace it per 1,000km
Gearoil * Replace (90cc, total 110 cc) R R R R
Brake performance Leakingand function check I I I I I I I
Brake oil,disk, pad,
hose, mastercylinder Leaking and worn -out check or
replace it ifnecessary IIIIIII
Clutch linings * Check or replace it if necessary I I I I I I
Tires Worn-out check orreplace it if
necessary I I I I I I
Wheel bearing * Fasten tightly if loosen I I I I I I
Driving chain * Lubricate & check the slack I I C,A,L I C,A,L I C,A,L
Chassissuspensionarm,
spindle * Check looseness. Add grease if
required I I C,A,L I C,A,L I C,A,L
Steering joint & rod * Check looseness. Adjust it if
required I I I
Absorber * Leakingand function check I I I I
Parking Function check or replace it if
required IIIIIII
Nuts, bolts, fasteners Tighten it if required I I I I I I I
Battery Makesure that the voltage
stayedover 12.8V.
battery it required.
Clearthepoles.
IIIIIII
Valve gap * Check and adjust when engine
is cool (0.08mm for IN& EX) Adjust it when necessary
Spark plug * Clearor replace if required I I I I I I
Vbelt * Worn out checkor replace if
necessary. P P P
Fuel feedingsystem * Crack and blockage check.
Replace it if necessary. I I I
Engine idle speed * 1700±100 rpm A A A A A A A
Carburetor idle A/F
Adjustment * Check and adjust referring to
CO/HC Percentage. A A A A A A A
A: adjust C:clean I:inspect, clean or replace if necessary L: lubricate R:replace
1. Items with “*”mark indicate ourrecommendation to have it done by PGO dealer.
2. “P”denotes that function check or replace it when the engine performancereduces significantly.
NOTE 1
The engine oil shall bechanged completelyafter run-in period 300 km or one month later. This can
make suretheengine runs smoothly.
NOTE 2
Theexchange ofbrake fluid
1. After disassembling of brake main cylinderor caliper, do change the new fluid.
2. Check the fluid level often, refill if necessary.
3. Change the oil seal of main cylinder and caliper every two years.
4. Change the brake fluid hose every four years.
